cookery course

Ajupme


  • 2 years ago
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files (5)

ProductFlowChart.docx

A screenshot of a computer Description automatically generated with medium confidence

Product Flow Chart

( Product/Commodity )

( Receipt )

( Storage )

( Preparation )

( Cold Service )

( Cooking Process )

( Path I ) ( Path II ) ( Path III ) ( Path IV/Chill )

( Re-thermalisation ) ( Cold Service ) ( Hot Hold ) ( Hot Service )

( Hot Service ) ( Hot Service )

( Use/Discard )

( Cleaning Procedures )

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FoodSafetyDocs-20240408.zip

approvedFoodSuppliers.pdf

APPROVED FOOD SUPPLIERS

Supplier Registered Address Registration or ABN Commodities Contract Period/ Agreement Date

cateringCycle.pdf

Ordering

ReceivingSales

Storing Service

IssuingProduction

01

03

0405

06

07 02

Catering Cycle

cleaningSchedule.pdf

CLEANING SCHEDULE

Item Staff M T W Th F S S When Instructions Chemicals to be Used

Safety Equipment Required

Signed

Rangehood A X Post lunch service Wipe off loose particles

Remove grease from drains

Wash with hot soapy water

Rinse/wipe

Sanitise

Allow to air-dry

Mild detergent,

Sanitiser

Cap, goggles, gloves, safety signage

Rangehood filters

A X Post lunch service Remove filters

Spray with degreaser

Allow to soak for 15 min

Place in flat basket (2 at a time)

Place in dishwasher

Wash for 4 mins on H cycle

Grease ex,

Dishlex

Gloves, goggles, safety signage

Grill B X X X X X Post lunch service

Post dinner service

Scrape off loose particles

Drain grease catch

Spray with oven cleaner

Soak for 10 min

Wipe off with soapy water

Rinse with clean water

Dry with paper towel

Oil slightly (if non stainless)

Oven cleaner, Mild detergent

Gloves, goggles, scraper, safety signage

Grill C X X Post lunch service

Post dinner service

Scrape off loose particles

Drain grease catch

Spray with oven cleaner

Soak for 10 min

Wipe off with soapy water

Rinse with clean water

Dry with paper towel

Oil slightly (if non stainless)

Oven cleaner, Mild detergent

Gloves, goggles, scraper, safety signage

coolingHeatingHoldingLOG.pdf

COOLING / HEATING / HOLDING LOG

Date Food Item Time Removed from Temp Control

Activity Performed Time Placed in Temp Control

Total Time Corrective Action Signature

Food must be stored below 5°C or above 60°C. The time food is exposed to between 5°C and 60°C must be monitored and recorded.

Time periods are cumulative and must be added up.

The food safety standards require food to be cooled from 60°C to 21°C in a maximum of 2 hours and from 21°C to 5°C within a further maximum period of 4 hours. Blast chillers or freezers are used in commercial situations for this process.

Food should not be kept between 5°C and 60°C for longer than 1 hour.

coolroomTemperatureRecord.pdf

COOLROOM TEMPERATURE RECORD

Frequency of monitoring: Twice daily – a.m. and p.m.

Person responsible:

Temperature maximum: +4˚C

Coolroom location: Month:

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creatingProductionFlowCharts.pdf

Product Flow Chart

foodTransportVehicleRegister.pdf

FOOD TRANSPORT VEHICLE REGISTER

Date Supplier Vehicle Make, Model, Registration

Cleanliness HACCP Approved Temperature Signature

freezerTemperatureRecord.pdf

FREEZER TEMPERATURE RECORD

Frequency of monitoring: Twice daily – a.m. and p.m.

Person responsible:

Temperature maximum: -18˚C

Freezer location: Month:

Date a.m. ˚C Signature p.m. ˚C Signature 1.

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healthMonitoringStaffSicknessRegister.pdf

HEALTH MONITORING/STAFF SICKNESS REGISTER

Record all known incidents of nausea, vomiting, diarrhoea or contagious diseases.

Date Staff Member Type of Sickness Did Employee Engage in Food Production or Handling?

Action Taken Medical Referral Supervisor Signature

internalAuditChecklist.pdf

INTERNAL AUDIT CHECKLIST

Complete as outlined in your food safety plan

Indicate Yes or No and complete corrective action/comments column

Completed by: Date:

Section Yes No Corrective Action Required 1. Management responsibility

Is the food safety statement current?

Is the scope and purpose still current?

Are the members of the HACCP team current?

2. HACCP Plan

Are the product specifications still valid?

Are the flowcharts still correct?

Are the risk analyses still correct and complete?

3. Premises and Equipment

Are the maintenance checklists complete and up to date?

Are the temperature monitoring sheets complete and up to date?

4. Supplier Approval Program

Is the Approved Supplier List up to date?

5. Food Handling Procedures

Are all recording mechanisms complete and up to date?

Are all staff adequately trained in their current job roles?

6. Testing and Calibration

Have all thermometers and temperature gauges been calibrated at pre- determined intervals?

Are temperature logs correct and up to date?

Have there been any critical limits breached?

7. Cleaning and Sanitation

Is the cleaning schedule up to date?

Are all cleaning processes documented and signed?

Are the chemicals in use listed?

Section Yes No Corrective Action Required 8. Pest Control

Are pest control procedures still correct and up to date?

Are details and records of the pest control company available?

9. Personal Hygiene

Are all staff trained in personal hygiene?

Is the sickness register up to date?

10. Product Identification and Traceability

Is the list of customers/complaints up to date?

Are invoices and other records for each sale available?

Are batch samples being kept and testing results recorded?

11. Food Recall

Is there a copy of the FSANZ Food Recall Protocol available?

Are the contact numbers up to date?

12. Staff Training

Is the Staff Training Matrix up to date?

Comments/Further Action:

monthlyMaintenanceChecklist.pdf

MONTHLY MAINTENANCE CHECKLIST

Indicate Yes or No and complete corrective action/comments column

Completed by: Date:

Item Yes No Corrective Action/Comments

Food Processing Areas Are there cracks, flaking paint or other damage to ceilings, walls and floors?

Are food processing benches rusty, damaged or deteriorated?

Is all equipment rust-free, undamaged and covers intact?

Are lights working and covered?

Are all sinks working and easily accessible?

Are fittings and fixtures in good condition and working?

Coolrooms/Freezers Are there cracks, flaking paint or other damage to ceilings, walls and floors?

Is shelving clean and rust-free?

Are lights working and covered?

Are seals clean and in good condition?

Are cooling units free from rust and corrosion?

Storage Areas Are chemicals stored separately and in appropriate housing?

Is stock well organised to prevent OH&S hazards?

Is there potential for contamination due to storage facilities/organisation?

Staff Amenities Are staff amenities clean and tidy?

Are hand washing facilities accessible and working?

Pest Control Are there signs of pests in any area of the facilities?

Are pest traps and preventative measures maintained and in the correct positions?

productMonitoringSheet.pdf

PRODUCT MONITORING SHEET

Date Product Type Temperature of Product

Chemicals Used (if applicable)

Other Comments Storage Requirements and Temperatures

Signed

productSamplingSchedule.pdf

PRODUCT SAMPLING SCHEDULE

As an example of a verification activity, product sample testing can be undertaken to verify that the practices and procedures in place at this business maintain consistent food quality.

Product Testing Frequency Tests Standard

recordOfGoodsReceived.pdf

RECORD OF GOODS RECEIVED

Date Time Supplier Commodity Temperature Condition

(packaging, vermin, etc.)

Use-by date Accepted or

Returned

Signature Corrective Actions

Temperature requirements:

Chilled foods

Frozen foods

Hot foods

below 5°C

below -18°C, no signs of thawing

above 60°C in appropriate, covered packaging

Sample of HACCP Plan.pdf

Process Step Hazards Preventative Measure

CCP Critical Limits Monitoring Procedures Corrective Actions

Records

What When

Purchasing and Receiving

Poultry contaminated

on arrival

Microbial contamination from raw foods, food handlers

Unsuitable or unclean delivery vehicles

Follow enterprise procedures for ordering and receiving

Personal hygiene and uniform standards

Purchases are from a reputable supplier

Specifications are met including size, weight, fat coverage, HAM number for meat

Frozen poultry arrives at -18°C to -22°C

Check incoming goods to ensure purchase specifications are met

Each carton/batch Reject poultry

Change supplier

Review ordering, purchasing and receiving procedures

Checklist – Incoming Goods

Checklist – Goods Returned

Storage Growth of pathogens

Microbial contamination from raw foods, food handlers

Unsuitable or unclean storage areas

Follow storage policies

Follow cleaning and sanitation procedures

Adhere to standard maintenance procedures and plans

Store frozen poultry at -18°C to -22°C

Monitor temperatures of fridges and freezers

Twice daily If fresh poultry has been kept above 4°C for more than 2 hours, then discard

If frozen poultry has begun to defrost, use immediately

Checklist – Refrigeration and Freezer Monitoring

Thawing Growth of pathogens

Microbial contamination from raw foods, food handlers, utensils and equipment

Thaw completely in refrigerator on trays, on low shelves and individually wrapped

Thaw at +1°C to +4°C Monitor temperatures of fridges and freezers

Use poultry promptly after thawing

Twice daily

Each batch

If fresh poultry has been kept above 4°C for more than 2 hours, then discard

Review standard procedures for thawing

Checklist – Refrigeration and Freezer Monitoring

Preparation Growth and survival of pathogens

Microbial contamination from raw foods, food handlers, utensils and equipment

Follow cleaning and sanitation procedures

Follow hygiene and safety procedures

Follow workflow procedures to enterprise standards

Use clean and sanitised equipment and utensils

Process within critical time limits

Remove small batches from refrigerator at a time

Check temperature of food items by using a sanitised and calibrated thermometer

Every 40 minutes

Dispose of food after a further 40 minutes

Discard poultry

Review enterprise standards on workflow procedures

Staff training

Checklist –

Preparation Temperature Log

Sample of a HACCP plan for a Cook and Serve Operation

You are ordering a batch of 12 frozen ducks, which you will require for a function 4 days later.

Process Step Hazards Preventative Measure

CCP Critical Limits Monitoring Procedures Corrective Actions

Records

What When

Cooking Insufficient cooking will allow growth and survival of pathogens and/or spores

Follow workflow procedures to enterprise standards

Follow hygiene and safety procedures

Yes Cook poultry to at least 75°C internal temperature

Check internal temperature of food items by using a sanitised and calibrated probe thermometer

Each batch Return to oven until core temperature reaches at least 75°C

Review standard procedures

Staff training

Checklist –

Cook/Chill Temperature Monitoring

Cooling Multiplication of surviving pathogens and/or spores

Follow standard procedures for cooling

Follow hygiene and safety procedures

Yes Cool to +4°C in a blast chiller or on flat, sanitised trays in the coolroom

Check internal temperature of food items by using a sanitised and calibrated probe thermometer

Each batch Cool to 21°C within 2 hours and to below 5°C within another 4 hours, otherwise discard

Review standard procedures

Staff training

Checklist –

Cook/Chill Temperature Monitoring

Reheating Multiplication of surviving pathogens and/or spores

Production of toxins

Follow standard procedures for reheating

Follow hygiene and safety procedures

Yes Reheat until poultry reaches an internal temperature of 78°C to 82°C within 2 hours

Check internal temperature of food items by using a sanitised and calibrated probe thermometer

Each batch Continue reheating until poultry reaches an internal temperature of 78°C to 82°C within 2 hours, otherwise discard

Review standard procedures

Staff training

Checklist –

Cook/Chill Temperature Monitoring

Hot-Holding and Serving

Transportation

Growth and survival of pathogens

Microbial contamination from raw foods, food handlers, utensils and equipment

Follow standard procedures for holding and service

Follow hygiene and safety procedures

Yes Hold in clean, sanitised equipment at 63°C or above

Limit garnishes which could contaminate the end product

Check internal temperature of food items by using a sanitised and calibrated probe thermometer

Every 2 hours Discard

Review standard procedures

Staff training

Checklist –

Cook and Hold Temperature Monitoring

staffTrainingMatrix.pdf

STAFF TRAINING MATRIX

Record all food safety training undertaken by staff – signed details to be attached to staff file

Date Staff Member Type of Training Trained By Training Outcome Staff Signature

supplierApprovalApplication.pdf

SUPPLIER APPROVAL APPLICATION

Supplier Details

Registered Name:

Trading As:

Address:

Contact: Phone:

Mobile:

Fax:

Specifications of products to be supplied:

Details of current food safety or quality assurance programs (HACCP, relevant Licenses)

Note: All details provided to us will be treated as confidential and only used to support the accredited supplier requirements of our food safety program

temperatureCalibrationRecord.pdf

TEMPERATURE CALIBRATION RECORD

Equipment Date Checked Method of Calibration Fail/Pass Maintenance Request

AIBT_SITXFSA008Assessment2.docx
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guide_to_develop_food_safety_program.pdf
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food_safety_program_template.docx
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