Supply chain question
Copyright
| Samsung Electronics |
| Harvard Business School Case #705-508 |
| Case Software #XLS-318 |
| Copyright © 2011 President and Fellows of Harvard College. No part of this product may be reproduced, stored in a retrieval system or transmitted in any form or by any means—electronic, mechanical, photocopying, recording or otherwise—without the permission of Harvard Business School. |
Exhibit 1
| Exhibit 1 Financial Results (USD, millions) | |||||||||||||||||||
| 1985 | 1986 | 1987 | 1988 | 1989 | 1990 | 1991 | 1992 | 1993 | 1994 | 1995 | 1996 | 1997 | 1998 | 1999 | 2000 | 2001 | 2002 | 2003 | |
| Samsung* | |||||||||||||||||||
| Net Revenues | 1903 | 2271 | 3006 | 4427 | 5896 | 6298 | 6871 | 7741 | 10091 | 14604 | 20898 | 18804 | 13048 | 16629 | 22802 | 27216 | 24418 | 33167 | 36385 |
| Cost of Goods Sold | 1652 | 1954 | 2586 | 3735 | 4550 | 4836 | 4997 | 5634 | 6874 | 9150 | 12112 | 14123 | 8975 | 11571 | 15419 | 17459 | 18486 | 21910 | 24644 |
| R&D | 11 | 14 | 22 | 38 | 136 | 231 | 371 | 443 | 678 | 1392 | 1454 | 1512 | 896 | 1378 | 1390 | 1603 | 1824 | 2451 | 2947 |
| Net Income | 24 | 37 | 44 | 149 | 233 | 102 | 90 | 92 | 191 | 1198 | 3234 | 194 | 87 | 259 | 2768 | 4775 | 2222 | 5875 | 4975 |
| Cashflow from Operation | 75 | 116 | 143 | 371 | 1115 | 1074 | 947 | 1177 | 2050 | 3925 | 6069 | 1978 | 1967 | 4426 | 6179 | 7506 | 4744 | 9325 | 8222 |
| Cash & Equivalents(a) | 49 | 45 | 103 | 199 | 80 | 149 | 222 | 355 | 539 | 1149 | 1509 | 1141 | 966 | 983 | 1026 | 1534 | 2129 | 4734 | 6667 |
| Long&Short-term Debt(b) | 435 | 467 | 598 | 1786 | 2019 | 3086 | 4034 | 4758 | 4040 | 4658 | 6054 | 9276 | 9171 | 8461 | 5016 | 3224 | 2040 | 1355 | 968 |
| Net Debt (b-a) | 386 | 422 | 495 | 1587 | 1940 | 2938 | 3812 | 4402 | 3501 | 3509 | 4546 | 8135 | 8205 | 7477 | 3990 | 1690 | -89 | -3379 | -5699 |
| Interest Expense/Debt | 48 | 51 | 61 | 89 | 194 | 302 | 414 | 445 | 433 | 394 | 482 | 480 | 536 | 924 | 630 | 273 | 155 | 84 | 80 |
| Total Assets | 748 | 991 | 1383 | 3370 | 4334 | 5731 | 7568 | 8102 | 8296 | 11314 | 17589 | 19680 | 24251 | 14852 | 20774 | 23788 | 21629 | 27437 | 32892 |
| Micron | |||||||||||||||||||
| Net Revenues | 76 | 49 | 91 | 301 | 446 | 333 | 425 | 506 | 828 | 1629 | 2953 | 3654 | 3516 | 3012 | 3764 | 7336 | 3936 | 2589 | 3091 |
| Cost of Goods Sold | 46 | 43 | 69 | 100 | 192 | 178 | 242 | 285 | 378 | 608 | 1130 | 1835 | 2078 | 2125 | 2107 | 2963 | 1984 | 1146 | 1895 |
| R&D | 7 | 3 | 5 | 9 | 21 | 36 | 36 | 48 | 57 | 83 | 129 | 192 | 209 | 272 | 322 | 428 | 490 | 561 | 656 |
| Net Income | 0 | -34 | -23 | 98 | 106 | 5 | 5 | 7 | 104 | 401 | 844 | 594 | 332 | -234 | -69 | 1548 | -521 | -907 | -1280 |
| Cashflow from Operation | 18 | -13 | -1 | 142 | 165 | 84 | 98 | 121 | 231 | 611 | 1092 | 1055 | 990 | 242 | 827 | 2629 | 1578 | 698 | 447 |
| Cash & Equialents(a) | 1 | 5 | 9 | 164 | 161 | 77 | 68 | 73 | 186 | 433 | 556 | 287 | 988 | 649 | 1614 | 2466 | 1678 | 986 | 922 |
| Long&Short-term Debt(b) | 36 | 44 | 45 | 24 | 51 | 99 | 93 | 89 | 80 | 155 | 156 | 480 | 889 | 865 | 1639 | 982 | 531 | 454 | 1086 |
| Net Debt (b-a) | 34 | 39 | 35 | -141 | -110 | 22 | 26 | 16 | -106 | -279 | -400 | 193 | -99 | 215 | 26 | -1485 | -1147 | -532 | 164 |
| Interest Expense/Debt | 2 | 0 | 5 | 1 | -15 | 11 | 11 | 9 | 8 | 8 | 7 | 9 | 31 | 65 | 132 | 111 | 27 | 27 | 40 |
| Total Assets | 133 | 132 | 129 | 388 | 625 | 697 | 706 | 724 | 966 | 1530 | 2775 | 3752 | 4851 | 4688 | 6965 | 9632 | 8363 | 7431 | 7075 |
| Infineon | |||||||||||||||||||
| Net Revenues | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 2885 | 3175 | 4208 | 7757 | 6371 | 4966 | 4884 |
| Cost of Goods Sold | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 1623 | 2149 | 2421 | 3492 | 4245 | 3085 | 2522 |
| R&D | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 457 | 637 | 733 | 1092 | 1336 | 1011 | 864 |
| Net Income | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | -95 | -775 | 60 | 1199 | -663 | -974 | -345 |
| Cashflow from Operation | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 615 | -232 | 613 | 2077 | 287 | 73 | 757 |
| Cash & Equivalents(a) | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 340 | 906 | 878 | 1074 | 955 | 1847 | 2185 |
| Long&Short-term Debt(b) | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 1139 | 1253 | 996 | 284 | 414 | 1745 | 1978 |
| Net Debt (b-a) | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 799 | 347 | 118 | -791 | -541 | -102 | -207 |
| Interest Expense/Debt | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 22 | 94 | 22 | 0 | 1 | 24 | 41 |
| Total Equity | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 3205 | 3078 | 3861 | 6368 | 8093 | 7735 | 6539 |
| Total Assets | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 4402 | 4471 | 6088 | 9254 | 10483 | 9662 | 8018 |
| Hynix | |||||||||||||||||||
| Net Revenues | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 4537 | 6201 | 6288 | 8035 | 9489 | 4097 | 3739 | 4030 |
| Cost of Goods Sold | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 2721 | 3959 | 4739 | 6584 | 4648 | 3011 | 2015 | 2272 |
| R&D | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 21 | 29 | 68 | 254 | 264 | 338 | 296 |
| Net Income | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | -474 | -599 | -129 | 167 | -2280 | -3844 | -1560 | -1770 |
| Cashflow from Operation | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 966 | 1192 | 338 | 1607 | 2788 | -69 | 933 | 1171 |
| Cash & Equivalents(a) | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 346 | 611 | 578 | 811 | 280 | 452 | 255 | 529 |
| Long&Short-term Debt(b) | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 6045 | 13775 | 8966 | 10379 | 10545 | 4910 | 3414 | 3231 |
| Net Debt (b-a) | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 5699 | 13165 | 8388 | 9568 | 10265 | 4458 | 3159 | 2702 |
| Interest Expense/Debt | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 411 | 651 | 941 | 1055 | 1222 | 846 | 434 | 253 |
| Total Equity | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 1449 | -1662 | 1096 | 9204 | 7097 | 7892 | 24813 | 4267 |
| Total Assets | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 9910 | 14768 | 11742 | 20911 | 18217 | 11165 | 8891 | 7218 |
| Source: Thomson Datastream. | |||||||||||||||||||
| Note: Hyundai Semiconductor went public in December 1996. It acquired LG Semiconductor in 1999 and changed its name to Hynix. Micron was incorporated in 1978. Infineon was founded in April 1999, when the semiconductor operations of parent company Siemens AG were spun off to form a separate legal entity. In March 2000, the company went public and is now listed on the Stock Exchanges of Frankfurt and New York. For 1985 to 1998, Siemens AG data were used. | |||||||||||||||||||
| *Parent only |
Exhibit 3
| Exhibit 3 DRAM Average Selling Price (ASP), Operating Cost, and Operating Margin (256Mbit equivalent) | ||||||||||||||||||
| 1Q00 | 2Q00 | 3Q00 | 4Q00 | 1Q01 | 2Q01 | 3Q01 | 4Q01 | 1Q02 | 2Q02 | 3Q02 | 4Q02 | 1Q03 | 2Q03 | 3Q03 | 4Q03 | 1Q04 | Average | |
| Samsung | ||||||||||||||||||
| Average Selling Price($) | 39.08 | 38.44 | 43.79 | 33.42 | 20.82 | 13.24 | 4.86 | 5.16 | 9.31 | 7.75 | 6.86 | 7.58 | 5.76 | 5.27 | 5.79 | 5.90 | 6.15 | 15.25 |
| Operating Cost($) | 16.95 | 13.64 | 14.41 | 15.70 | 12.36 | 12.02 | 9.53 | 7.46 | 5.72 | 5.33 | 4.92 | 5.33 | 4.77 | 4.60 | 4.00 | 3.82 | 3.92 | 8.50 |
| Operating Margin | 57% | 65% | 67% | 53% | 41% | 9% | -96% | -45% | 39% | 31% | 28% | 30% | 17% | 13% | 31% | 35% | 36% | 44% |
| Micron | ||||||||||||||||||
| Average Selling Price($) | 32.49 | 25.13 | 30.83 | 25.65 | 12.59 | 8.30 | 3.76 | 2.85 | 5.01 | 7.48 | 5.25 | 4.99 | 5.10 | 4.33 | 4.97 | 5.32 | 4.51 | 11.09 |
| Operating Cost($) | 34.75 | 24.00 | 20.31 | 19.65 | 15.81 | 15.96 | 12.01 | 6.67 | 8.28 | 8.98 | 7.97 | 7.25 | 7.96 | 6.65 | 6.06 | 5.57 | 4.75 | 12.51 |
| Operating Margin | -7% | 4% | 34% | 23% | -26% | -92% | -219% | -134% | -65% | -20% | -52% | -45% | -56% | -53% | -22% | -5% | -5% | -13% |
| Infineon | ||||||||||||||||||
| Average Selling Price($) | 26.62 | 26.5 | 30.93 | 16.01 | 10.58 | 7.98 | 4.20 | 4.38 | 8.90 | 7.20 | 5.50 | 5.90 | 4.89 | 4.69 | 5.41 | 5.21 | 4.95 | 10.58 |
| Operating Cost($) | 18.11 | 16.69 | 10.88 | 14.14 | 13.46 | 13.76 | 12.00 | 11.00 | 9.80 | 8.20 | 7.50 | 7.96 | 5.62 | 5.10 | 4.69 | 4.69 | 4.75 | 9.90 |
| Operating Margin | 32% | 37% | 65% | 12% | -27% | -73% | -186% | -151% | -10% | -14% | -36% | -35% | -15% | -9% | 13% | 10% | 4% | 6% |
| Hynix | ||||||||||||||||||
| Average Selling Price($) | 28.72 | 29.83 | 37.76 | 20.95 | 12.42 | 7.35 | 3.86 | 3.73 | 8.56 | 6.30 | 4.71 | 4.92 | 4.57 | 4.50 | 5.46 | 5.36 | 5.16 | 11.42 |
| Operating Cost($) | 22.21 | 24.68 | 23.94 | 17.40 | 11.82 | 8.73 | 9.33 | 9.38 | 6.08 | 9.15 | 7.47 | 6.56 | 6.16 | 5.61 | 4.82 | 4.37 | 3.89 | 10.68 |
| Operating Margin | 23% | 17% | 37% | 17% | 5% | -19% | -142% | -152% | 29% | -45% | -59% | -33% | -35% | -24% | 12% | 18% | 25% | 6% |
| Worldwide | ||||||||||||||||||
| Average Selling Price($) | 36 | 33.8 | 36.5 | 22.9 | 14.30 | 9.02 | 4.8 | 3.49 | 8.58 | 7.36 | 6.21 | 6.14 | 5.12 | 4.62 | 5.47 | 5.37 | 5.06 | 12.63 |
| ASP Quarterly Change | -6% | 8% | -37% | -37% | -37% | -47% | -27% | 146% | -14% | -16% | -1% | -17% | -10% | 19% | -2% | -6% | -5% | |
| Price Premium of Samsung ASP over Competitors' ASP | 33% | 42% | 32% | 60% | 75% | 68% | 23% | 41% | 24% | 11% | 33% | 44% | 19% | 17% | 10% | 11% | 26% | 34% |
| Operating Margin of (Samsung - Competitors' Average) | 41% | 45% | 22% | 36% | 57% | 70% | 86% | 101% | 54% | 57% | 77% | 68% | 53% | 42% | 30% | 27% | 28% | 53% |
| Source: Merrill Lynch. |
Exhibit 4
| Exhibit 4 DRAM Production Volume by Density in 2003 | ||||||||||
| Production Volume (million unit, 256Mbit equiv.) | ||||||||||
| Samsung | Micron | Infineon | Hynix | SMIC | ||||||
| 4Mbit | -- | -- | -- | -- | -- | -- | -- | -- | - | - |
| 16Mbit | 1.3 | 0.1% | 1.0 | 0.2% | 0.0 | 0.0% | 10.0 | 1.9% | - | - |
| 64Mbit | 16.4 | 1.8% | 29.7 | 4.4% | 0.0 | 0.0% | 33.6 | 6.4% | - | - |
| 128Mbit | 151.6 | 16.9% | 88.1 | 13.1% | 43.7 | 8.2% | 96.8 | 18.6% | - | - |
| 256Mbit | 695.8 | 77.6% | 540.1 | 80.3% | 479.5 | 89.6% | 374.2 | 71.8% | 68.2 | 100.0% |
| 512Mbit | 30.4 | 3.4% | 13.7 | 2.0% | 11.5 | 2.1% | 6.8 | 1.3% | - | - |
| 1Gbit | 1.0 | 0.1% | 0.1 | 0.0% | 0.6 | 0.1% | 0.0 | 0.0% | - | - |
| Total | 896.4 | 100.0% | 672.8 | 100.0% | 535.3 | 100.0% | 521.5 | 100.0% | 68.2 | 100.0% |
| Source: "DRAM Supply and Demand Quarterly Statistics: Worldwide, 2003-2005," Gartner, Inc. As the research is over 12 months old, Gartner deems it to be a historical perspective. |
Exhibit 5
| Exhibit 5 DRAM Production Volume by Product Line in 2003 (million, 256 Mbit equivalent) | ||||||||||
| Production Volume (million unit, 256Mbit equiv.) | ||||||||||
| Samsung | Micron | Infineon | Hynix | Worldwide | ||||||
| SDRAM | 206.1 | 23.0% | 191.8 | 28.5% | 79.1 | 14.8% | 117.5 | 22.5% | 0.0 | 0.0% |
| DDR SDRAM | 585.3 | 65.3% | 475.6 | 70.7% | 437.8 | 81.8% | 401.4 | 77.0% | 68.2 | 100.0% |
| DDR2 SDRAM | 40.4 | 4.5% | 0.0 | 0.0% | 1.7 | 0.3% | 0.0 | 0.0% | 0.0 | 0.0% |
| RDRAM | 37.9 | 4.2% | 0.0 | 0.0% | 2.4 | 0.4% | 0.0 | 0.0% | 0.0 | 0.0% |
| Other DRAM | 25.9 | 2.9% | 5.4 | 0.8% | 14.3 | 2.7% | 1.3 | 0.2% | 0.0 | 0.0% |
| Total | 896.4 | 100% | 672.8 | 100% | 535.3 | 100% | 521.5 | 100% | 68.2 | 100% |
| Source: "DRAM Supply and Demand Quarterly Statistics: Worldwide, 2003-2005," Gartner, Inc. As the research is over 12 months old, Gartner deems it to be a historical perspective. |
Exhibit 6
| Exhibit 6 Worldwide DRAM Average Selling Price History and Forecast, 2000-2010 (Dollars) | |||||||||||
| 2000 | 2001 | 2002 | 2003 | 2004 | 2005(E) | 2006(E) | 2007(E) | 2008(E) | 2009(E) | 2010(E) | |
| 1Mbit | 1.51 | 1.06 | 1.10 | - | - | - | - | - | - | - | - |
| 4Mbit | 1.90 | 1.34 | 1.28 | 0.97 | 0.79 | 0.51 | 0.40 | - | - | - | - |
| 16Mbit | 3.42 | 1.88 | 1.61 | 1.19 | 0.90 | 0.62 | 0.50 | 0.50 | - | - | - |
| 64Mbit | 7.18 | 1.88 | 1.55 | 1.88 | 2.13 | 1.39 | 0.74 | 0.70 | 0.62 | - | - |
| 128Mbit | 14.41 | 2.99 | 3.30 | 2.75 | 3.48 | 2.41 | 1.28 | 1.01 | 0.90 | 0.66 | - |
| 256Mbit | 48.59 | 6.73 | 6.22 | 4.68 | 4.88 | 3.67 | 1.64 | 1.21 | 1.10 | 0.84 | 0.68 |
| 512Mbit | - | 150.00 | 42.11 | 21.70 | 12.76 | 6.75 | 3.12 | 2.79 | 2.53 | 1.78 | 1.25 |
| 1Gbit | - | - | - | 83.57 | 40.76 | 18.04 | 7.29 | 5.54 | 4.81 | 2.22 | 1.55 |
| 2Gbit | - | - | - | - | - | 82.93 | 21.29 | 11.70 | 9.68 | 3.99 | 3.08 |
| 4Gbit | - | - | - | - | - | - | - | 125.15 | 47.00 | 13.02 | 7.50 |
| 8Gbit | - | - | - | - | - | - | - | - | - | - | 93.18 |
| ASP per Megabyte | 0.99 | 0.22 | 0.21 | 0.16 | 0.17 | 0.11 | 0.05 | 0.04 | 0.04 | 0.02 | 0.01 |
| ASP per 256Mbit Equiv. | 31.63 | 7.08 | 6.76 | 5.19 | 5.49 | 3.66 | 1.65 | 1.42 | 1.28 | 0.58 | 0.42 |
| Annual ASP growth | -17.3% | -77.6% | -4.5% | -23.3% | 5.8% | -33.3% | -55.1% | -13.7% | -9.9% | -54.4% | -28.3% |
| Source: "Forecast: DRAM Market Statistics, Worldwide, 2000-2010 (1Q05 Update)," Gartner, Inc. |
Exhibit 7a
| Exhibit 7a Comparison of Operating Profit of DRAM in 2003 (256Mbit equivalenta) | ||||||||
| Samsung | Micron | Infineon | Hynix | SMIC | Competitors' Weighted Average | Samsung -Competitors' Weighted Average | Competitors' Weighted Average/Samsung | |
| Average Selling Price | $5.68 | $4.93 | $5.05 | $4.97 | $4.43 | $4.96 | $0.72 | 87.3% |
| Fully loaded costs | $4.31 | $6.61 | $5.02 | $5.33 | $4.84 | $5.70 | -$1.39 | 132.2% |
| Raw materials | 1.18 | 1.93 | 1.58 | 1.93 | 1.84 | 1.83 | -0.65 | 155.1% |
| Labor | 0.54 | 0.94 | 0.76 | 0.51 | 0.23 | 0.74 | -0.19 | 137.0% |
| Depreciation | 1.35 | 1.88 | 1.50 | 1.48 | 1.63 | 1.64 | -0.29 | 121.5% |
| R&D | 0.60 | 0.57 | 0.71 | 0.58 | 0.80 | 0.62 | -0.02 | 103.3% |
| SG&A | 0.65 | 1.28 | 0.46 | 0.83 | 0.34 | 0.87 | -0.22 | 133.8% |
| Operating Profit (a) | $1.37 | -$1.68 | $0.02 | -$0.36 | -$0.41 | -$0.74 | ||
| Operating Margin | 24.1% | -34.1% | 0.5% | -7.3% | -9.3% | -15.0% | ||
| Production Volume in 256Mbit equiv. (b) (millions) | 896.4 | 672.8 | 535.3 | 521.5 | 68.2 | |||
| Operating Profit in $Million (a × b) | $1,224.3 | -$1,129.5 | $12.9 | -$188.1 | -$28.1 | |||
| aExplanation of "256Mbit equivalent" term used above: Each company in the industry uses a slightly different design rule and process technology for each product, along with producing a different mixture of architectures and memory sizes. So that makes it very difficult to do an apples-to-apples comparison for even the same exact product. Therefore the industry analysts have settled on a common approach for comparing the overall cost competitiveness of a company. The company's total sales and production costs are weighted by memory generation, with the 256Mbit generation given a weight of 1.00, the generations above 256Mbit given a weighting above 1.00 that is proportional to 256Mbit, and the generations below 256Mbit given a weighting below 1.00 that is proportional to 256Mbit. | ||||||||
| bTotal production volume is the sum of DRAM production volumes across all density levels (including 16Mb, 64Mb, 128Mb, 256Mb, 512Mb, and 1Gb). |
Exhibit 7b
| Exhibit 7b Cost Breakdown of 64Mbit DRAM in 2003 (256Mbit equivalent) | ||||||
| Samsung | Micron | Infineon | Hynix | SMIC | Competitors' Weighted Average | |
| Average Selling Price | $8.63 | $7.88 | - | $8.10 | $8.00 | |
| Fully loaded costs | $2.99 | $4.19 | - | $3.98 | - | $4.07 |
| Raw materials | 0.99 | 0.98 | - | 1.67 | - | 1.35 |
| Labor | 0.54 | 0.76 | - | 0.51 | - | 0.63 |
| Depreciation | 0.35 | 0.42 | - | 0.43 | - | 0.42 |
| R&D | 0.15 | 0.13 | - | 0.17 | - | 0.15 |
| SG&A | 0.96 | 1.90 | - | 1.20 | - | 1.53 |
| Operating Profit | $5.64 | $3.69 | - | $4.13 | - | $3.92 |
| Operating Margin | 65.4% | 46.9% | - | 50.9% | - | 49.0% |
| Production Volume Units (million) | 16.4 | 29.7 | 0.0 | 33.6 | 0.0 | 63.3 |
| Production Volume/Total Production Volume | 1.8% | 4.4% | 0.0% | 6.4% | 0.0% | 3.5% |
Exhibit 7c
| Exhibit 7c Cost Breakdown of 128Mbit DRAM in 2003 (256Mbit equivalent) | ||||||
| Samsung | Micron | Infineon | Hynix | SMIC | Competitors' Weighted Average | |
| Average Selling Price | $6.45 | $5.56 | $6.34 | $5.45 | - | $5.66 |
| Fully loaded costs | $3.89 | $6.22 | $4.49 | $5.08 | - | $5.40 |
| Raw materials | 1.09 | 1.81 | 1.43 | 1.83 | - | 1.75 |
| Labor | 0.54 | 0.94 | 0.75 | 0.51 | - | 0.72 |
| Depreciation | 1.09 | 1.60 | 1.21 | 1.33 | - | 1.41 |
| R&D | 0.48 | 0.48 | 0.57 | 0.52 | - | 0.52 |
| SG&A | 0.70 | 1.39 | 0.52 | 0.88 | - | 1.01 |
| Operating Profit | $2.56 | -$0.66 | $1.85 | $0.37 | - | $0.25 |
| Operating Margin | 39.6% | -11.9% | 29.2% | 6.8% | - | 3.9% |
| Production Volume Units (million) | 151.6 | 88.1 | 43.7 | 96.8 | 0.0 | 228.6 |
| Production Volume/Total Production Volume | 16.9% | 13.1% | 8.2% | 18.6% | 0.0% | 12.7% |
| a128Mbit DRAM production volume includes production volumes of various 128Mbit DRAM product lines (such as SDRAM, DDR, DDR2, and Rambus DRAM). |
Exhibit 7d
| Exhibit 7d Cost Breakdown of 256Mbit DRAM in 2003 (256Mbit equivalent) | ||||||
| Samsung | Micron | Infineon | Hynix | SMIC | Competitors' Weighted Average | |
| Average Selling Price | $5.08 | $4.48 | $4.73 | $4.58 | $4.43 | $4.57 |
| Fully loaded costs | $4.15 | $6.52 | $4.84 | $5.42 | $4.84 | $5.61 |
| Raw materials | 1.19 | 1.98 | 1.57 | 2.01 | 1.84 | 1.84 |
| Labor | 0.54 | 0.94 | 0.75 | 0.51 | 0.23 | 0.74 |
| Depreciation | 1.27 | 1.86 | 1.41 | 1.56 | 1.63 | 1.63 |
| R&D | 0.56 | 0.56 | 0.67 | 0.61 | 0.80 | 0.62 |
| SG&A | 0.59 | 1.18 | 0.44 | 0.74 | 0.34 | 0.79 |
| Operating Profit | $0.94 | -$2.04 | -$0.11 | -$0.85 | -$0.41 | -$1.04 |
| Operating Margin | 18.4% | -45.5% | -2.2% | -18.5% | -9.3% | -22.8% |
| Production Volume Units (million) | 695.8 | 540.1 | 479.5 | 374.2 | 68.2 | 1462.1 |
| Production Volume/Total Production Volume | 77.6% | 80.3% | 89.6% | 71.8% | 100.0% | 81.3% |
| a256Mbit DRAM production volume includes production volumes of various 256Mbit DRAM product lines (such as SDRAM, DDR, DDR2, and Rambus DRAM). |
Exhibit 7e
| Exhibit 7e Cost Breakdown of 512Mbit DRAM in 2003 (256Mbit equivalent) | ||||||
| Samsung | Micron | Infineon | Hynix | SMIC | Competitors' Weighted Average | |
| Average Selling Price | $14.21 | $12.11 | $13.60 | $11.99 | - | $12.62 |
| Fully loaded costs | $10.52 | $17.58 | $13.26 | $13.81 | - | $15.22 |
| Raw materials | 1.29 | 3.17 | 2.47 | 2.97 | - | 2.87 |
| Labor | 0.80 | 1.52 | 1.20 | 0.77 | - | 1.25 |
| Depreciation | 4.89 | 7.78 | 5.82 | 6.00 | - | 6.70 |
| R&D | 2.16 | 2.36 | 2.74 | 2.34 | - | 2.49 |
| SG&A | 1.38 | 2.75 | 1.02 | 1.73 | - | 1.91 |
| Operating Profit | $3.69 | -$5.47 | $0.34 | -$1.82 | - | -$2.60 |
| Operating Margin | 26.0% | -45.1% | 2.5% | -15.2% | - | -21.6% |
| Production Volume Units (million) | 30.4 | 13.7 | 11.5 | 6.8 | 0.0 | 32.0 |
| Production Volume/Total Production Volume | 3.4% | 2.0% | 2.1% | 1.3% | 0.0% | 1.8% |
Exhibit 7f
| Exhibit 7f Cost Breakdown of 256Mbit SDRAM in 2003 | ||||||
| Samsung | Micron | Infineon | Hynix | SMIC | Competitors' Weighted Average | |
| Average Selling Price | $4.95 | $4.56 | $5.00 | $4.58 | - | $4.67 |
| Fully loaded costs | $4.16 | $6.62 | $4.97 | $5.54 | - | $5.95 |
| Raw materials | 1.20 | 2.01 | 1.61 | 2.05 | - | 1.92 |
| Labor | 0.54 | 0.95 | 0.77 | 0.52 | - | 0.80 |
| Depreciation | 1.28 | 1.89 | 1.45 | 1.59 | - | 1.71 |
| R&D | 0.57 | 0.57 | 0.68 | 0.62 | - | 0.61 |
| SG&A | 0.58 | 1.21 | 0.46 | 0.74 | - | 0.91 |
| Operating Profit | $0.79 | -$2.06 | $0.03 | -$0.95 | - | -$1.28 |
| Operating Margin | 15.9% | -45.2% | 0.5% | -20.8% | - | -28.0% |
| Production Volume Units (million) | 160.0 | 162.0 | 76.7 | 84.2 | 0.0 | 323.0 |
| Production Volume/Total Production Volume | 17.9% | 24.1% | 14.3% | 16.1% | 0.0% | 18.0% |
Exhibit 7g
| Exhibit 7g Cost Breakdown of 256Mbit DDR SDRAM in 2003 | ||||||
| Samsung | Micron | Infineon | Hynix | SMIC | Competitors' Weighted Average | |
| Average Selling Price | $4.72 | $4.45 | $4.65 | $4.57 | $4.43 | $4.55 |
| Fully loaded costs | $4.06 | $6.48 | $4.81 | $5.39 | $4.84 | $5.51 |
| Raw materials | 1.18 | 1.97 | 1.56 | 1.99 | 1.84 | 1.82 |
| Labor | 0.53 | 0.93 | 0.75 | 0.51 | 0.23 | 0.72 |
| Depreciation | 1.25 | 1.85 | 1.41 | 1.55 | 1.63 | 1.60 |
| R&D | 0.55 | 0.56 | 0.66 | 0.60 | 0.80 | 0.62 |
| SG&A | 0.55 | 1.17 | 0.43 | 0.74 | 0.34 | 0.75 |
| Operating Profit | $0.66 | -$2.03 | -$0.16 | -$0.82 | -$0.41 | -$0.96 |
| Operating Margin | 13.9% | -45.6% | -3.4% | -18.0% | -9.3% | -21.2% |
| Production Volume Units (million) | 485.0 | 378.1 | 399.7 | 290.0 | 68.2 | 1136.0 |
| Production Volume/Total Production Volume | 54.1% | 56.2% | 74.7% | 55.6% | 100.0% | 63.2% |
Exhibit 7h
| Exhibit 7h Cost Breakdown of 256Mbit DDR2 SDRAM in 2003 | ||||||
| Samsung | Micron | Infineon | Hynix | SMIC | Competitors' Weighted Average | |
| Average Selling Price | $8.83 | - | $8.67 | - | - | $8.67 |
| Fully loaded costs | $4.93 | - | $5.72 | - | - | $5.72 |
| Raw materials | 1.31 | - | 1.75 | - | - | 1.75 |
| Labor | 0.59 | - | 0.84 | - | - | 0.84 |
| Depreciation | 1.39 | - | 1.58 | - | - | 1.58 |
| R&D | 0.62 | - | 0.74 | - | - | 0.74 |
| SG&A | 1.03 | - | 0.80 | - | - | 0.80 |
| Operating Profit | $3.90 | - | $2.95 | - | - | $2.95 |
| Operating Margin | 44.1% | - | 34.0% | - | - | 34.0% |
| Production Volume Units (million) | 25.7 | 0.0 | 1.2 | 0.0 | 0.0 | 1.2 |
| Production Volume/Total Production Volume | 2.9% | 0.0% | 0.2% | 0.0% | 0.0% | 0.1% |
Exhibit 7i
| Exhibit 7i Cost Breakdown of 256Mbit Rambus DRAM in 2003 | ||||||
| Samsung | Micron | Infineon | Hynix | SMIC | Competitors' Weighted Average | |
| Average Selling Price | $9.21 | $8.45 | $8.45 | |||
| Fully loaded costs | $4.89 | - | $5.59 | - | - | $5.59 |
| Raw materials | 1.28 | - | 1.71 | - | - | 1.71 |
| Labor | 0.57 | - | 0.82 | - | - | 0.82 |
| Depreciation | 1.36 | - | 1.55 | - | - | 1.55 |
| R&D | 0.60 | - | 0.73 | - | - | 0.73 |
| SG&A | 1.07 | - | 0.78 | - | - | 0.78 |
| Operating Profit | $4.32 | - | $2.86 | - | - | $2.86 |
| Operating Margin | 46.9% | - | 33.8% | - | - | 33.8% |
| Production Volume Units (million) | 25.0 | 0.0 | 1.7 | 0.0 | 0.0 | 1.7 |
| Production Volume/Total Production Volume | 2.8% | 0.0% | 0.3% | 0.0% | 0.0% | 0.3% |
Exhibit 7j
| Exhibit 7j Cost Breakdown of 128Mbit DDR2 SDRAM in 2003 (256Mbit equivalent) | ||||||
| Samsung | Micron | Infineon | Hynix | SMIC | Competitors' Weighted Average | |
| Average Selling Price | $11.30 | $9.74 | $9.74 | |||
| Fully loaded costs | $4.49 | - | $5.27 | - | - | $5.27 |
| Raw materials | 1.13 | - | 1.58 | - | - | 1.58 |
| Labor | 0.55 | - | 0.83 | - | - | 0.83 |
| Depreciation | 1.12 | - | 1.34 | - | - | 1.34 |
| R&D | 0.50 | - | 0.63 | - | - | 0.63 |
| SG&A | 1.19 | - | 0.89 | - | - | 0.89 |
| Operating Profit | $6.81 | - | $4.47 | - | - | $4.47 |
| Operating Margin | 60.3% | - | 45.9% | - | - | 45.9% |
| Production Volume Units (million) | 7.1 | 0.0 | 0.4 | 0.0 | 0.0 | 0.4 |
| Production Volume/Total Production Volume | 0.79% | 0.00% | 0.08% | 0.00% | 0.00% | 0.08% |
Exhibit 7k
| Exhibit 7k Cost Breakdown of 128Mbit Rambus DRAM in 2003 (256Mbit equivalent) | ||||||
| Samsung | Micron | Infineon | Hynix | SMIC | Competitors' Weighted Average | |
| Average Selling Price | $11.06 | $9.64 | $9.64 | |||
| Fully loaded costs | $4.65 | - | $5.26 | - | - | $5.26 |
| Raw materials | 1.19 | - | 1.58 | - | - | 1.58 |
| Labor | 0.58 | - | 0.83 | - | - | 0.83 |
| Depreciation | 1.18 | - | 1.34 | - | - | 1.34 |
| R&D | 0.52 | - | 0.63 | - | - | 0.63 |
| SG&A | 1.17 | - | 0.88 | - | - | 0.88 |
| Operating Profit | $6.41 | - | $4.38 | - | - | $4.38 |
| Operating Margin | 58.0% | - | 45.5% | - | - | 45.5% |
| Production Volume Units (million) | 5.5 | 0.0 | 0.5 | 0.0 | 0.0 | 0.5 |
| Production Volume/Total Production Volume | 0.61% | 0.00% | 0.10% | 0.00% | 0.00% | 0.10% |
| Source: Casewriters' estimates based on Merrill Lynch report. |
Exhibit 8
| Exhibit 8 Samsung's Manufacturing Line Sharing (Line A) | |||||
| 1998 | 1999 | 2000 | 2001 | 2002 | |
| DRAM | 78% | 45% | 28% | 40% | 27% |
| Graphic | 19% | 13% | 3% | 2% | 0% |
| SRAM | 3% | 41% | 52% | 46% | 44% |
| Flash | 0% | 2% | 15% | 8% | 24% |
| MROM | 0% | 0% | 2% | 5% | 5% |
| Total | 100% | 100% | 100% | 100% | 100% |
| Source: Company data. |
Exhibit 9
| Exhibit 9 Cost Breakdown of NAND Flash (512Mbit equivalent, 1Q 2004) | |||||
| Toshiba (a) | Samsung (b) | (a)/(b) | Toshiba | Samsung | |
| Average Selling Price ($) | 9.51 | 9.48 | 100.3% | ||
| Fully loaded cost | 4.55 | 3.28 | 138.5% | 100.0% | 100.0% |
| Raw materials | 1.15 | 0.79 | 144.8% | 25.2% | 24.1% |
| Labour | 0.74 | 0.45 | 165.3% | 16.3% | 13.6% |
| Utilities | 0.13 | 0.10 | 138.5% | 2.9% | 2.9% |
| SG&A | 0.28 | 0.24 | 119.3% | 6.2% | 7.2% |
| Depreciation | 1.10 | 1.19 | 92.8% | 24.2% | 36.1% |
| R&D | 0.51 | 0.30 | 170.9% | 11.3% | 9.1% |
| Others | 0.63 | 0.22 | 281.4% | 13.9% | 6.9% |
| Operating Profit | 4.97 | 6.20 | 80.1% | ||
| Source: Merrill Lynch. |
Exhibit 10a
| Exhibit 10a Comparison of 8-inch Wafer vs. 12-inch Wafer | |||
| 8-inch Wafer | 12-inch Wafer | 12-inch Wafer/ 8-inch Wafer | |
| Net Die per Wafera | 257 | 616 | 240% |
| Assumed Yield Rate | 87% | 87% | 100% |
| Good Die per Wafer | 224 | 536 | 240% |
| Production Cost per Wafer | 210% | ||
| Depreciation per Wafer | n/a | n/a | 200% |
| Material Cost per Wafer | n/a | n/a | 270% |
| Cost per Chip | n/a | n/a | 90% |
| Source: Company data and casewriters' estimates. | |||
| aNet Dice per Wafer is based on 0.13μm process technology. |
Exhibit 10b
| Exhibit 10b Process Technology, Wafer Size, and Net Dice Output | |||||
| Process Technology (Design Rule) | 0.25μm | 0.18μm | 0.15μm | 0.13μm | 0.11μm |
| Chip Size | 208.9 mm2 | 159.4 mm2 | 120.9 mm2 | 91.3 mm2 | 68.6 mm2 |
| Number of Net Die out of 8-inch Wafer | 100 | 137 | 188 | 257 | 352 |
| Number of Net Die out of 12-inch Wafer | 240 | 329 | 451 | 616 | 845 |
| Source: Casewriters' estimates. | |||||
| aDesign rule is the minimum feature width of the chip, which indicates the level of process technology. |
Exhibit 10c
| Exhibit 10c Comparison of Production by Wafer Size, Design Rule, and Yield Rate | ||||||||
| Production Volume by Wafer Size | Process Technology | Yield Ratea | ||||||
| 8-inch Wafer | 12-inch Wafer | Total | Main Design Rule (μm) | % of Usage | ||||
| Samsung | 88% | 12% | 100% | 0.11 | 67% | 80% | ||
| Micron | 97% | 3% | 100% | 0.13 | 80% | 60% | ||
| Infineon | 67% | 33% | 100% | 0.14 | 80% | 67% | ||
| Hynix | 100% | 0% | 100% | 0.13 | 72% | 50% | ||
| Source: Casewriters' estimates based on Gartner, Inc. report (February 2004) | ||||||||
| aYield rate is based on 0.11μm process technology for 256Mbit. |