Methods of Analysis
Forecasting
5
To accompany Quantitative Analysis for Management, Twelfth Edition, by Render, Stair, Hanna and Hale Power Point slides created by Jeff Heyl Copyright ©2015 Pearson Education, Inc.
After completing this chapter, students will be able to:
LEARNING OBJECTIVES
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1. Understand and know when to use various families of forecasting models.
2. Compare moving averages, exponential smoothing, and other time-series models.
3. Seasonally adjust data.
4. Understand Delphi and other qualitative decision- making approaches.
5. Compute a variety of error measures.
5.1 Introduction
5.2 Types of Forecasting Models
5.3 Components of a Time Series
5.4 Measures of Forecast Accuracy
5.5 Forecasting Models – Random Variations Only
5.6 Forecasting Models – Trend and Random Variations
5.7 Adjusting for Seasonal Variations
5.8 Forecasting Models – Trend, Seasonal, and Random Variations
5.9 Monitoring and Controlling Forecasts
CHAPTER OUTLINE
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Introduction
• Main purpose of forecasting – Reduce uncertainty and make better
estimates of what will happen in the future
• Subjective methods – Seat-of-the pants methods, intuition,
experience
• More formal quantitative and qualitative techniques
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Regression Analysis
Multiple Regression
Moving Average
Exponential Smoothing
Trend Projections
Decomposition
Delphi Methods
Jury of Executive Opinion
Sales Force Composite
Consumer Market Survey
Time-Series Methods
Qualitative Models
Causal Methods
Forecasting Models
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Forecasting Techniques
FIGURE 5.1
Qualitative Models
• Incorporate judgmental or subjective factors – Useful when subjective factors are
important or accurate quantitative data is difficult to obtain
• Common qualitative techniques 1. Delphi method
2. Jury of executive opinion
3. Sales force composite
4. Consumer market surveys
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Qualitative Models
• Delphi Method – Iterative group process
– Respondents provide input to decision makers
– Repeated until consensus is reached
• Jury of Executive Opinion – Collects opinions of a small group of high-
level managers
– May use statistical models for analysis
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Qualitative Models
• Sales Force Composite – Allows individual salespersons estimates
– Reviewed for reasonableness
– Data is compiled at a district or national level
• Consumer Market Survey – Information on purchasing plans solicited
from customers or potential customers
– Used in forecasting, product design, new product planning
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Time-Series Models
• Predict the future based on the past
• Uses only historical data on one variable
• Extrapolations of past values of a series
• Ignores factors such as – Economy
– Competition
– Selling price
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Components of a Time Series
• Sequence of values recorded at successive intervals of time
• Four possible components – Trend (T)
– Seasonal (S)
– Cyclical (C)
– Random (R)
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Components of a Time Series
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Series 4: Trend, Seasonal and Random Variations
Series 3: Trend and Random Variations
Series 2: Seasonal Variations Only
Series 1: Random Variations Only
S a le
s
| | | | | | | | | | | | | | | |
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Time Period (Quarters)
FIGURE 5.2 –
Scatter Diagram for
Four Time Series
of Quarterly Data
Components of a Time Series
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S a le
s
| | | | | | | | | |
0 2 4 6 8 10 12 14 16 18
Time Period (Years)
FIGURE 5.3 – Scatter Diagram of Times Series with Cyclical and Random Components
Time-Series Models
• Two basic forms – Multiplicative
Demand = T x S x C x R
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– Additive
Demand = T + S + C + R
– Combinations are possible
Measures of Forecast Accuracy
• Compare forecasted values with actual values – See how well one model works
– To compare models
Forecast error = Actual value – Forecast value
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MAD = forecast errorå
n
• Measure of accuracy – Mean absolute deviation (MAD):
Measures of Forecast Accuracy
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YEAR
ACTUAL SALES OF WIRELESS SPEAKERS
FORECAST SALES
ABSOLUTE VALUE OF ERRORS (DEVIATION), (ACTUAL – FORECAST)
1 110 —
2 100 110
3 120 100
4 140 120
5 170 140
6 150 170
7 160 150
8 190 160
9 200 190
10 190 200
11 — 190
TABLE 5.1 – Computing the Mean Absolute Deviation (MAD)
Measures of Forecast Accuracy
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YEAR
ACTUAL SALES OF WIRELESS SPEAKERS
FORECAST SALES
ABSOLUTE VALUE OF ERRORS (DEVIATION), (ACTUAL – FORECAST)
1 110 —
2 100 110
3 120 100
4 140 120
5 170 140
6 150 170
7 160 150
8 190 160
9 200 190
10 190 200
11 — 190
TABLE 5.1 – Computing the Mean Absolute Deviation (MAD)
• Forecast based on naïve model
• No attempt to adjust for time series components
YEAR
ACTUAL SALES OF WIRELESS SPEAKERS
FORECAST SALES
ABSOLUTE VALUE OF ERRORS (DEVIATION), (ACTUAL – FORECAST)
1 110 —
2 100 110
3 120 100
4 140 120
5 170 140
6 150 170
7 160 150
8 190 160
9 200 190
10 190 200
11 — 190
—
|100 – 110| = 10
|120 – 110| = 20
|140 – 120| = 20
|170 – 140| = 30
|150 – 170| = 20
|160 – 150| = 10
|190 – 160| = 30
|200 – 190| = 10
|190 – 200| = 10
—
Sum of |errors| = 160
MAD = 160/9 = 17.8
Measures of Forecast Accuracy
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TABLE 5.1 – Computing the Mean Absolute Deviation (MAD)
MAD = forecast errorå
n =
160
9 = 17.8
Measures of Forecast Accuracy
• Other common measures – Mean squared error (MSE)
– Mean absolute percent error (MAPE)
– Bias is the average error
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MAPE =
error
actual å
n 100%
MSE = (error)
2 å
n
Forecasting Random Variations
• No other components are present
• Averaging techniques smooth out forecasts – Moving averages
– Weighted moving averages
– Exponential smoothing
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Moving Averages
• Used when demand is relatively steady over time – The next forecast is the average of the
most recent n data values from the time series
– Smooths out short-term irregularities in the data series
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Moving average forecast =
Sum of demands in previous n periods
n
Moving Averages
• Mathematically
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F t+1
= Y t +Y
t-1 +... +Y
t-n+1
n
where
Ft+1 = forecast for time period t + 1
Yt = actual value in time period t
n = number of periods to average
Wallace Garden Supply
• Wallace Garden Supply wants to forecast demand for its Storage Shed – Collected data for the past year
– Use a three-month moving average (n = 3)
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Wallace Garden Supply TABLE 5.2
MONTH ACTUAL SHED SALES 3-MONTH MOVING AVERAGE
January 10
February 12
March 13
April 16
May 19
June 23
July 26
August 30
September 28
October 18
November 16
December 14
January —
(12 + 13 + 16)/3 = 13.67
(13 + 16 + 19)/3 = 16.00
(16 + 19 + 23)/3 = 19.33
(19 + 23 + 26)/3 = 22.67
(23 + 26 + 30)/3 = 26.33
(26 + 30 + 28)/3 = 28.00
(30 + 28 + 18)/3 = 25.33
(28 + 18 + 16)/3 = 20.67
(18 + 16 + 14)/3 = 16.00
(10 + 12 + 13)/3 = 11.67
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Weighted Moving Averages
• Weighted moving averages use weights to put more emphasis on previous periods – Often used when a trend or other pattern is
emerging
– Mathematically
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F t+1
= (Weight in period i)(Actual value in period)å
(Weights)å
F t+1
= w
1 Y t +w
2 Y t-1
+... +w n Y t-n+1
w 1 +w
2 +... +w
n
where
wi = weight for the i th observation
Wallace Garden Supply
• Use a 3-month weighted moving average model to forecast demand – Weighting scheme
5 – 25
WEIGHTS APPLIED PERIOD
3 Last month
2 Two months ago
1 Three months ago
6
3 x Sales last month + 2 x Sales two months ago + 1 X Sales three months ago
Sum of the weights
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Wallace Garden Supply TABLE 5.3
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MONTH ACTUAL SHED SALES 3-MONTH WEIGHTED
MOVING AVERAGE
January 10
February 12
March 13
April 16
May 19
June 23
July 26
August 30
September 28
October 18
November 16
December 14
January —
[(3 X 13) + (2 X 12) + (10)]/6 = 12.17
[(3 X 16) + (2 X 13) + (12)]/6 = 14.33
[(3 X 19) + (2 X 16) + (13)]/6 = 17.00
[(3 X 23) + (2 X 19) + (16)]/6 = 20.50
[(3 X 26) + (2 X 23) + (19)]/6 = 23.83
[(3 X 30) + (2 X 26) + (23)]/6 = 27.50
[(3 X 28) + (2 X 30) + (26)]/6 = 28.33
[(3 X 18) + (2 X 28) + (30)]/6 = 23.33
[(3 X 16) + (2 X 18) + (28)]/6 = 18.67
[(3 X 14) + (2 X 16) + (18)]/6 = 15.33
Exponential Smoothing
• Exponential smoothing – A type of moving average
– Easy to use
– Requires little record keeping of data
New forecast = Last period’s forecast
+ (Last period’s actual demand
– Last period’s forecast)
is a weight (or smoothing constant) with a
value 0 ≤ ≤ 1
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Exponential Smoothing
• Mathematically
F t+1
= F t +a(Y
t -F
t )
where
Ft+1 = new forecast (for time period t + 1)
Yt = pervious forecast (for time period t)
= smoothing constant (0 ≤ ≤ 1)
Yt = pervious period’s actual demand
The idea is simple – the new estimate is the old estimate plus some fraction of the error in the last period
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Exponential Smoothing Example
• In January, February’s demand for a certain car model was predicted to be 142
• Actual February demand was 153 autos
• Using a smoothing constant of = 0.20, what is the forecast for March?
New forecast (for March demand) = 142 + 0.2(153 – 142)
= 144.2 or 144 autos
New forecast (for April demand) = 144.2 + 0.2(136 – 144.2)
= 142.6 or 143 autos
• If actual March demand = 136
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Selecting the Smoothing
Constant
• Selecting the appropriate value for is key to obtaining a good forecast
• The objective is always to generate an accurate forecast
• The general approach is to develop trial forecasts with different values of and select the that results in the lowest MAD
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Port of Baltimore Example
QUARTER
ACTUAL TONNAGE
UNLOADED FORECAST
USING = 0.10
FORECAST USING = 0.50
1 180 175 175
2 168 175.5 = 175.00 + 0.10(180 – 175) 177.5
3 159 174.75 = 175.50 + 0.10(168 – 175.50) 172.75
4 175 173.18 = 174.75 + 0.10(159 – 174.75) 165.88
5 190 173.36 = 173.18 + 0.10(175 – 173.18) 170.44
6 205 175.02 = 173.36 + 0.10(190 – 173.36) 180.22
7 180 178.02 = 175.02 + 0.10(205 – 175.02) 192.61
8 182 178.22 = 178.02 + 0.10(180 – 178.02) 186.30
9 ? 178.60 = 178.22 + 0.10(182 – 178.22) 184.15
TABLE 5.4 – Exponential Smoothing Forecast for = 0.1 and = 0.5
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Port of Baltimore Example TABLE 5.5 – Absolute Deviations and MADs
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QUARTER
ACTUAL TONNAGE
UNLOADED FORECAST
WITH = 0.10
ABSOLUTE DEVIATIONS FOR = 0.10
FORECAST WITH = 0.50
ABSOLUTE DEVIATIONS FOR = 0.50
1 180 175 5 175 5….
2 168 175.5 7.5.. 177.5 9.5..
3 159 174.75 15.75 172.75 13.75
4 175 173.18 1.82 165.88 9.12
5 190 173.36 16.64 170.44 19.56
6 205 175.02 29.98 180.22 24.78
7 180 178.02 1.98 192.61 12.61
8 182 178.22 3.78 186.30 4.3..
Sum of absolute deviations 82.45 98.63
MAD = Σ|deviations|
= 10.31 MAD = 12.33 n
Best choice
Using Software
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PROGRAM 5.1A – Selecting the Forecasting Model
Using Software
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PROGRAM 5.1B – Initializing Excel QM
Using Software
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PROGRAM 5.1C – Excel QM Output
Using Software
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PROGRAM 5.2A – Selecting Time-Series Analysis in QM for Windows
Using Software
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PROGRAM 5.2B – Entering Data
Using Software
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PROGRAM 5.2C – Selecting the Model and Entering Data
Using Software
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PROGRAM 5.2D – Output for Port of Baltimore Example
Forecasting – Trend and Random
• Exponential smoothing does not respond to trends
• A more complex model can be used
• The basic approach – Develop an exponential smoothing forecast
– Adjust it for the trend
Forecast including
trend (FITt+1)
Smoothed forecast (Ft+1)
+ Smoothed Trend (Tt+1) =
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Exponential Smoothing
with Trend
• The equation for the trend correction uses a new smoothing constant
• Ft and Tt must be given or estimated
• Three steps in developing FITt
Step 1: Compute smoothed forecast Ft+1
Smoothed
forecast =
Previous forecast
including trend + (Last error)
F t+1
= FIT t +a(Y
t -FIT
t )
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Exponential Smoothing
with Trend
Step 2: Update the trend (Tt +1) using
T t+1
=T t + b(F
t+1 -FIT
t )
Smoothed
forecast =
Previous forecast
including trend
(Error or
excess in trend) +
Step 3: Calculate the trend-adjusted exponential smoothing forecast (FITt +1) using
Forecast including
trend (FITt+1) = +
Smoothed
forecast (Ft+1)
Smoothed
trend (Tt+1)
FIT t+1
= F t+1
+T t+1
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Selecting a Smoothing Constant
• A high value of makes the forecast more responsive to changes in trend
• A low value of gives less weight to the recent trend and tends to smooth out the trend
• Values are often selected using a trial-and- error approach based on the value of the MAD for different values of
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Midwestern Manufacturing
• Demand for electrical generators from 2007 – 2013
– Midwest assumes F1 is perfect, T1 = 0, = 0.3, = 0.4
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YEAR ELECTRICAL GENERATORS SOLD
2007 74
2008 79
2009 80
2010 90
2011 105
2012 142
2013 122
TABLE 5.6 –
Demand
FIT 1 = F
1 +T
1 = 74 + 0 = 74
Midwestern Manufacturing
For 2008 (time period 2)
Step 1: Compute Ft+1
F2 = FIT1 + (Y1 – FIT1)
= 74 + 0.3(74 – 74) = 74
Step 2: Update the trend
T2 = T1 + (F2 – FIT1)
= 0 + .4(74 – 74) = 0
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Midwestern Manufacturing
Step 3: Calculate the trend-adjusted
exponential smoothing forecast (Ft+1) using
FIT2 = F2 + T2 = 74 + 0 = 74
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Midwestern Manufacturing
For 2009 (time period 3)
Step 1: F3 = FIT2 + (Y2 – FIT2)
= 74 + 0.3(79 – 74) = 75.5
Step 2: T3 = T2 + .4(F3 – FIT2)
= 0 + .4(75.5 – 74) = 0.6
Step 3: FIT3 = F3 + T3
= 75.5 + 0.6 = 76.1
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Midwestern Manufacturing
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TIME
(t)
DEMAND
(Yt) Ft+1 = FITt + 0.3(Yt – FITt) Tt+1 = Tt + 0.4(Ft+1 – FITt) FITt+1 = Ft+1 + Tt+1
1 74 74 0 74
2 79 74
= 74 + 0.3(74 – 74)
0
= 0 + 0.4(74 – 74)
74
= 74 + 0
3 80 75.5
= 74 + 0.3(79 – 74)
0.6
= 0 + 0.4(75.5 – 74)
76.1
= 75.5 + 0.6
4 90 77.270
= 76.1 + 0.3(80 – 76.1)
1.068
= 0.6 + 0.4(77.27 – 76.1)
78.338
= 77.270 + 1.068
5 105 81.837
= 78.338 + 0.3(90 – 78.338)
2.468
= 1.068 + 0.4(81.837 – 78.338)
84.305
= 81.837 + 2.468
6 142 90.514
= 84.305 + 0.3(105 – 84.305)
4.952
= 2.468 + 0.4(90.514 – 84.305)
95.466
= 90.514 + 4.952
7 122 109.426
= 95.446 + 0.3(142 – 95.466)
10.536
= 4.952 + 0.4(109.426 – 95.466)
119.962
= 109.426 + 10.536
8 120.573
= 119.962 + 0.3(122 – 119.962)
10.780
= 10.536 + 0.4(120.573 – 119.962)
131.353
= 120.573 + 10.780
TABLE 5.7 – Exponential Smoothing with Trend Forecasts
Midwestern Manufacturing PROGRAM 5.3 – Output from Excel QM Trend-Adjusted Exponential Smoothing
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Trend Projections
• Fits a trend line to a series of historical data points
• Projected into the future for medium- to long-range forecasts
• Trend equations can be developed based on exponential or quadratic models
• Linear model developed using regression analysis is simplest
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Trend Projections
• Mathematical formula
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Ŷ = b 0 +b
1 X
where
= predicted value
b0 = intercept
b1 = slope of the line
X = time period (i.e., X = 1, 2, 3, …, n)
Ŷ
Midwestern Manufacturing
• Based on least squares regression, the forecast equation is
Ŷ = 56.71+10.54X
(sales in 2014) = 56.71 + 10.54(8)
= 141.03, or 141 generators
(sales in 2015) = 56.71 + 10.54(9)
= 151.57, or 152 generators
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• Year 2014 is coded as X = 8
• For X = 9
Midwestern Manufacturing
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PROGRAM 5.4 – Output from Excel QM for Trend Line
Midwestern Manufacturing
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PROGRAM 5.5 – Output from QM for Trend Line
Midwestern Manufacturing
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FIGURE 5.4 – Generator Demand Based on Trend Line
x x
x
| | | | | | | | | | | |
0 1 2 3 4 5 6 7 8 9 10 11
180 –
160 –
140 –
120 –
100 –
80 –
60 –
40 –
20 –
0 –
G e n e ra
to r
D e m
a n d
Time Period
Projected demand for
next 3 years is shown on
the trend line
Trend Line
Ŷ = 56.71+10.54X
Seasonal Variations
• Recurring variations over time may indicate the need for seasonal adjustments in the trend line
• A seasonal index indicates how a particular season compares with an average season – An index of 1 indicates an average season
– An index > 1 indicates the season is higher than average
– An index < 1 indicates a season lower than average
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Seasonal Indices
• Deseasonalized data is created by dividing each observation by the appropriate seasonal index
• Once deseasonalized forecasts have been developed, values are multiplied by the seasonal indices
• Computed in two ways – Overall average
– Centered-moving-average approach
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Seasonal Indices with No Trend
• Divide average value for each season by the average of all data
– Telephone answering machines at Eichler Supplies
– Sales data for the past two years for one model
– Create a forecast that includes seasonality
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Seasonal Indices with No Trend
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MONTH SALES DEMAND
AVERAGE 2- YEAR DEMAND
MONTHLY DEMAND
AVERAGE SEASONAL
INDEXYEAR 1 YEAR 2
January 80 100 90 94 0.957
February 85 75 80 94 0.851
March 80 90 85 94 0.904
April 110 90 100 94 1.064
May 115 131 123 94 1.309
June 120 110 115 94 1.223
July 100 110 105 94 1.117
August 110 90 100 94 1.064
September 85 95 90 94 0.957
October 75 85 80 94 0.851
November 85 75 80 94 0.851
December 80 80 80 94 0.851
Total average demand = 1,128
Seasonal index = Average 2-year demand
Average monthly demandAverage monthly demand = = 94 1,128
12 months
TABLE 5.8 – Answering Machine Sales and Seasonal Indices
Seasonal Indices with No Trend • Calculations for the seasonal indices
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Jan. July 1,200
12 ´ 0.957 = 96
1,200
12 ´ 1.117 = 112
Feb. Aug. 1,200
12 ´ 0.851 = 85
1,200
12 ´ 1.064 = 106
Mar. Sept. 1,200
12 ´ 0.904 = 90
1,200
12 ´ 0.957 = 96
Apr. Oct. 1,200
12 ´ 1.064 = 106
1,200
12 ´ 0.851 = 85
May Nov. 1,200
12 ´ 1.309 = 131
1,200
12 ´ 0.851 = 85
June Dec. 1,200
12 ´ 1.223 = 122
1,200
12 ´ 0.851 = 85
Seasonal Indices with Trend
• Changes could be due to trend, seasonal, or random
• Centered moving average (CMA) approach prevents trend being interpreted as seasonal
• Turner Industries sales contain both trend and seasonal components
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Seasonal Indices with Trend
• Steps in CMA 1. Compute the CMA for each observation (where
possible)
2. Compute the seasonal ratio = Observation/CMA for that observation
3. Average seasonal ratios to get seasonal indices
4. If seasonal indices do not add to the number of seasons, multiply each index by (Number of seasons)/(Sum of indices)
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Turner Industries
QUARTER YEAR 1 YEAR 2 YEAR 3 AVERAGE
1 108 116 123 115.67
2 125 134 142 133.67
3 150 159 168 159.00
4 141 152 165 152.67
Average 131.00 140.25 149.50 140.25
TABLE 5.9 – Quarterly Sales Data
Definite trend Seasonal pattern
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Turner Industries
• To calculate the CMA for quarter 3 of year 1, compare the actual sales with an average quarter centered on that time period
• Use 1.5 quarters before quarter 3 and 1.5 quarters after quarter 3 – Take quarters 2, 3, and 4 and one half of quarters
1, year 1 and quarter 1, year 2
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CMA(q3, y1) = 0.5(108) + 125 + 150 + 141 + 0.5(116)
4 = 132.0
Turner Industries
• Compare the actual sales in quarter 3 to the CMA to find the seasonal ratio
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Seasonal ratio = Sales in quarter 3
CMA =
150
132.0 = 1.136
Turner Industries TABLE 5.10 – Centered Moving Averages and Seasonal Ratios
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YEAR QUARTER SALES CMA SEASONAL RATIO
1 1 108
2 125
3 150 132.000 1.136
4 141 134.125 1.051
2 1 116 136.375 0.851
2 134 138.875 0.965
3 159 141.125 1.127
4 152 143.000 1.063
3 1 123 145.125 0.848
2 142 147.875 0.960
3 168
4 165
Turner Industries
• The two seasonal ratios for each quarter are averaged to get the seasonal index
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Index for quarter 1 = I1 = (0.851 + 0.848)/2 = 0.85
Index for quarter 2 = I2 = (0.965 + 0.960)/2 = 0.96
Index for quarter 3 = I3 = (1.136 + 1.127)/2 = 1.13
Index for quarter 4 = I4 = (1.051 + 1.063)/2 = 1.06
Turner Industries
• Scatterplot of Turner Industries Sales Data and Centered Moving Average
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CMA
Original Sales Figures
200 –
150 –
100 –
50 –
0 –
S a
le s
| | | | | | | | | | | |
1 2 3 4 5 6 7 8 9 10 11 12
Time Period
Trend, Seasonal, and Random
Variations
• Decomposition – isolating linear trend and seasonal factors to develop more accurate forecasts
• Five steps to decomposition – Compute seasonal indices using CMAs.
– Deseasonalize the data by dividing each number by its seasonal index
– Find the equation of a trend line using the deseasonalized data
– Forecast for future periods using the trend line
– Multiply the trend line forecast by the appropriate seasonal index
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Deseasonalized Data
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SALES ($1,000,000s)
SEASONAL INDEX
DESEASONALIZED SALES ($1,000,000s)
108 0.85 127.059
125 0.96 130.208
150 1.13 132.743
141 1.06 133.019
116 0.85 136.471
134 0.96 139.583
159 1.13 140.708
152 1.06 143.396
123 0.85 144.706
142 0.96 147.917
168 1.13 148.673
165 1.06 155.660
TABLE 5.11
Deseasonalized Data
• Find a trend line using the deseasonalized data where X = time
b1 = 2.34 b0 = 124.78
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Ŷ = 124.78 + 2.34X
• Develop a forecast for quarter 1, year 4 (X = 13) using this trend and multiply the forecast by the appropriate seasonal index
Ŷ = 124.78 + 2.34(13)
= 155.2 (before seasonality adjustment)
• Find a trend line using the deseasonalized data where X = time
b1 = 2.34 b0 = 124.78
Deseasonalized Data
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Ŷ = 124.78 + 2.34X
• Develop a forecast for quarter 1, year 4 (X = 13) using this trend and multiply the forecast by the appropriate seasonal index
Ŷ = 124.78 + 2.34(13)
= 155.2 (before seasonality)
Including the seasonal index
Ŷ ´I 1 = 155.2 ´ 0.85 = 131.92
200 –
150 –
100 –
50 –
0 –
S a
le s
| | | | | | | | | | | | | |
0 1 2 3 4 5 6 7 8 9 10 11 12 13
Time Period (Quarters)
Deseasonalized Data
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FIGURE 5.5
xx x
x x
x x xx
x x x
x Deseasonalized Sales Data
Sales Data
Using Software
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PROGRAM 5.6A – QM for Windows Input
Using Software
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PROGRAM 5.6B – QM for Windows Output
Using Regression with Trend
and Seasonal
• Multiple regression can be used to forecast both trend and seasonal components – One independent variable is time
– Dummy independent variables are used to represent the seasons
– An additive decomposition model
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Ŷ = a+b 1 X
1 +b
2 X
2 +b
3 X
3 +b
4 X
4
where
X1 = time period
X2 = 1 if quarter 2, 0 otherwise
X3 = 1 if quarter 3, 0 otherwise
X4 = 1 if quarter 4, 0 otherwise
Using Regression with Trend
and Seasonal
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PROGRAM 5.7A – Excel QM Multiple Regression Initialization
Using Regression with Trend
and Seasonal
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PROGRAM 5.7B –
Excel QM Multiple
Regression Output
Using Regression with Trend
and Seasonal
• Regression equation
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Ŷ = 104.1 + 2.3X 1 + 15.7X
2 + 38.7X
3 + 30.1X
4
• Forecasts for first two quarters next year
Ŷ = 104.1 + 2.3(13) + 15.7(0) + 38.7(0) + 30.1(0) = 134
Ŷ = 104.1 + 2.3(14) + 15.7(1) + 38.7(0) + 30.1(0) = 152
• Regression equation
Using Regression with Trend
and Seasonal
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Ŷ = 104.1 + 2.3X 1 + 15.7X
2 + 38.7X
3 + 30.1X
4
• Forecasts for first two quarters next year
Ŷ = 104.1 + 2.3(13) + 15.7(0) + 38.7(0) + 30.1(0) = 134
Ŷ = 104.1 + 2.3(14) + 15.7(1) + 38.7(0) + 30.1(0) = 152
• Different from the results using the multiplicative decomposition method
• Use MAD or MSE to determine the best model
Monitoring and Controlling
Forecasts
• Tracking signal measures how well a forecast predicts actual values – Running sum of forecast errors (RSFE) divided
by the MAD
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Tracking signal = RSFE
MAD
= (forecast error)å
MAD
MAD = forecast errorå
n
Monitoring and Controlling
Forecasts
• Positive tracking signals indicate demand is greater than forecast
• Negative tracking signals indicate demand is less than forecast
• A good forecast will have about as much positive error as negative error
• Problems are indicated when the signal trips either the upper or lower predetermined limits
• Choose reasonable values for the limits
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Monitoring and Controlling
Forecasts
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Acceptable Range
Signal Tripped
Upper Control Limit
Lower Control Limit
0 MADs
+
–
Time
Tracking Signal
FIGURE 5.7 – Plot of Tracking Signals
Kimball’s Bakery Example • Quarterly sales of croissants (in thousands)
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TIME PERIOD
FORECAST DEMAND
ACTUAL DEMAND ERROR RSFE
|FORECAST | | ERROR |
CUMULATIVE ERROR MAD
TRACKING SIGNAL
1 100 90 –10 –10 10 10 10.0 –1
2 100 95 –5 –15 5 15 7.5 –2
3 100 115 +15 0 15 30 10.0 0
4 110 100 –10 –10 10 40 10.0 –1
5 110 125 +15 +5 15 55 11.0 +0.5
6 110 140 +30 +35 35 85 14.2 +2.5
MAD = forecast errorå
n =
85
6 = 14.2
Tracking signal = RSFE
MAD =
35
14.2 = 2.5 MADs
For Period 6:
Adaptive Smoothing
• Computer monitoring of tracking signals and self-adjustment if a limit is tripped
• In exponential smoothing, the values of and are adjusted when the computer detects an excessive amount of variation
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