co-op training report - industrial engineering

Some notes :

- My company is LSS warehouse logistic company. company website : http://www.lss.com.sa

- That what I have for this report , you can add more projects if you have more ideas.

- About Measurement, you can assume numbers from the internet.

- You can take ideas from the old reports that I uploaded to you

project 1 :

Subject : delay inputing out the the material if their is a quality failure.

problem : After a quality inspection failure , the company sending email to the client waiting to get replay to take the responsibility to the handle shipment.

solution : All employs /Material Handel should be trained / given proper training to handle any quality failure or taking the responsibility to react in such situation. Later will inform to the client regarding the quality failure.

This problem I want to love it by DMAIC

• Define the problem :

• Measurement :

• Analyzing : you can check ISE 323 Project in analyzing part.

• Improve : is the solution of the problem.

• Control :

Shipment arrival time

Quality inspection time

Quality inspection statues

inform to client

Putout time

9:30 AM 9:35 AM FAIL 9:45 AM 4:00 PM

10:30 AM 10:35 AM PASS NA 10:55 AM

etc.. for 10

Project 2 Packaging design

problem : the company using a machine that takes a long time for packing also it can be damaged also it can be fall during transport by forklift.

they use this machine : http://www.rocketindustrial.com/stretch/wrappers/manual/fox-manual-stretch-wrapper.html

here we have to design for two things : 1- Packaging machine

they use this machine : http://www.rocketindustrial.com/stretch/wrappers/manual/fox-manual-stretch-wrapper.html

designing should be similar way that we have in the old reports.

2-forklift design

they use this forklift which is old one (can not go backward ,limit load, and more disadvantages that you related to our problem ( pack can be fall during transport )).

http://www.yale.com/north-america/en-us/our- products/3-wheel-electric-trucks/erp030-040vt/

Project 3

problem is when you have a longer FiFo lane but not enough space on the shop floor. In this case, you may break the FiFo lane into different parallel segments.

LSS is using Drive in racking system

Their are systems that is better than Drive in racking system:

Shuttle system Selective racking system

this project can be solved by facility planning.