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Using Six Sigma to Improve Patient Safety

AKSCCS2102616

Team H

Aaron Kraemer Stefan Mangroo

Company Profile

New York

Built in early 1900’s

Hospital cost 21k

Initially 26 beds

Started Six Sigma Project in 2012

Drivers For Change

Preventing “Never Events”:

Surgery at wrong locations of body

The wrong procedure done to a person

Six Sigma Project

The overall goal was to:

Improve patient safety

Improve “Time Out” protocol

(Assessment given to patients before surgery)

Core Team Consists of 3 employees each from:

Quality management

Nursing management

Nurses

(All Greenbelts in Six Sigma)

Define

The team started by establishing a baseline performance and goals for the project.

Developed 2 measures to track performance

1st measure worked because the 2nd measure was too long and cumbersome

Define Cont.

Measure

88 cases

Baseline measurements- average compliance to the safety process was 93.15%,

DPMO (Defects Per Million Opportunities)=784,091

Sigma score .71 (only 78% of were complying with all safety protocol)

Reduce DPMO score by 65%

Increase Sigma score to 3.76

Analyze

Used Cause and Effect

Diagram for the safety

Compliance

Analyze Cont.

FMEA

(Failure Mode Effects Analysis)

Tracks mitigated

risks and shows

the controls that

are in place.

Analyze Cont.

Used to identify factors that influence the performance of the process

Found that when the surgeon was late, it impacted how the staff perceived the process

Influenced by documentation

Most cases surgical teams provided inaccurate documentation

Results show communication was lacking

Improve

Identified elements to be improved

Standardization of the process flow

Acceptance and perception of the safety process by the perioperative team members

Presence of the surgeon to start the safety process

Documentation related to the safety process

Inconsistent communication throughout the surgical case

Set specific strategies to impact elements

Quick win

“good catch” form

beta blocker sticker

preprocedure checklist

SCIP checklist

Longer term changes

eliminating non-critical step requirements

- Reduced process flow from 44 to 28 steps

new paging system

Control

Process owners took ownership over the project

statistical process control (SPC)

control plan

Monthly updates to higher ups

Six Sigma Tools Used

Cause and Effect Diagram

Statistical Process Control (SPC)

Affinity Diagram

Hypothesis Testing

FMEA

KPIV AND KPOV

KPIV

Variation in:

- Time out protocols

- Surgical compliance to safety process

KPOV

- Reduced Defects per Million Opportunities in surgical cases

Results Achieved

Improved process compliance to 98.30% (from 93.15%)

Reduced the standard deviation from 6.24% to 3.70%

reduced the DPMO by 82% (from 784,091 to 136,987)

increased the sigma score from 0.71 to 2.59.

Increased the yield from 22% to 86.50%,

Reduced the variation in time of completing the safety process to 3-4 minutes

the standard deviation was reduced from 34 seconds to 10 seconds

reduced the DPMO from 34,091 to 0;

the sigma score was increased from 3.32 to 6.0.

yield was increased from 96.4% to 100%.

Lessons Learned

The frontline staff, surgeons, and anesthesiologists were critical to this projects success as they provided support counteracting the resistance from stakeholders in the organization

Maintaining constant communication with the stakeholders and organizational leadership garners continued support and sustainability of the improvement strategies

Questions?

Sources

Galli, B. J., Riebling, N., Paraso, C., Lehmann, G., Yule, M., & McGinley, P. (2013, August 13). Using Six Sigma to Improve Patient Safety in the Perioperative Process. Retrieved October 23, 2016, from http://www.psqh.com/analysis/using-six-sigma-to-improve-patient-safety-in-the-perioperative-process/