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sustainablephotovoltaicmaterials-proposal.docx

Technical Communications for Engineers & Scientists

Alysoun Taylor-Hall

Proposal

Sustainable Photovoltaic Materials

Mechanical Engineering, Computer Science and Materials Science and Engineering

November 30, 2016

Ahmad Bozuber

Aaron Eberhart

Bram Hardenbrook

Justin Limming

Abstract

All materials come from natural resources and eventually return to those natural resources. As solar power grows globally the demand for solar cell materials may grow to unsustainable limits. Many common earth abundant materials that already exist act as semiconductors and may serve as excellent solar cell materials. The proposed elements are numerous and similar in composition to earth abundant semiconductors like Copper Oxide, Zinc Oxide (, and Copper Zinc Tin Sulfide (. We will examine and evaluate these materials based on sustainability throughout the lifetime of the solar cell product. MATLAB and other computer simulation software will be utilized to collect, organize and chart promising solar cell materials, then simulate life cycle assessments (LCA). LCA’s evaluating material costs, total emissions and recyclability potential will be generated based on present and conducted research collected within the study. Research findings will provide top candidates for comparison against today’s standard silicon solar cells for both theoretical and physical testing including solar power generation efficiency and manufacturing costs. Materials emphasized in this research could eventually lead to breakthroughs in reduced manufacturing costs, recyclable solar cells and shorter payback windows for active solar panels.

Keywords: Earth Abundant Materials, Solar Cells, Life Cycle Assessment, Sustainable.

Introduction

Purpose

This proposal offers an alternative-energy solution path to the Roadrunner Research company.

Background

Solar energy is one of many new technologies that offer a cleaner alternative to energy production. Solar cells are expensive to manufacture, though, in terms of both resources and energy expended (Thiel). Thus, any assessment of the environmental impact of the use of solar cells must take into consideration all factors related to their production when evaluating the benefits. An LCA is appropriate in this case, so that the steep initial costs of making solar cells can be weighed against the long-term benefits of their use. Production costs can range from the straightforward materials and energy input required to the secondary environmental impacts that result from this production (Chen). While it is straightforward enough to evaluate the effects of the former, the latter is more difficult to resolve. But our proposal aims to help solve this more difficult problem by testing the viability of solar cell production using environmentally-friendly earth abundant materials.

Photovoltaic cells are traditionally made of silicon based semiconductor materials. As solar power grows globally the demand for these materials may grow to unsustainable limits. In addition, Silicon solar cells can be associated with harsh manufacturing costs to the environment and although according to Chen (2015) their payback time is continually improving, better alternatives are available and waiting to be developed further. Metal oxides are more readily available because they are based on abundant earth metals (Scragg, 2008, 1773). Using oxide substitutions for standard semiconductors could greatly improve sustainability. We propose further in depth analysis on these earth abundant materials and the development of a database that records and organizes the viability of their use in production.

Scope

A full LCA can not be conducted on these materials until they are actually implemented into solar panels and have reached end of life conditions. Our intention are not to try to conduct a full theoretical LCA, but to conduct research related to the operation of the LCA on material sources, environmental retrieval costs and energy consumption related to processing and purification of materials before they are built into solar panels.

Discussion

Approach

Part A:

Over half of our proposal will be research on the topics of specific materials sustainability. This will be conducted by collecting data and organizing a database of studies related to this subject of earth abundant materials. Our database will be organized into three main categories; Natural abundance, cost of mining and retrieval and cost of purification. Natural abundance and cost of mining and retrieval will both be evaluated based collected research materials while cost of purification will involve both research materials and theoretical calculation. Cost of purification will require these calculations because the solar cells proposed with these materials will require very pure concentrations of these materials so that they can consistently be manipulated predictably and accurately in solar cell production.

Part B:

Theoretical calculations of the efficiency of two proposed earth abundant solar cell materials will be calculated. As control subjects and for theoretical comparison, energy generation efficiencies of both multicrystalline silicon and monocrystalline silicon will be conducted alongside earth abundant materials calculations. These calculations will involve complex, non simplifiable equations and many material constants based on materials properties. Efficiency calculations will therefore be conducted purely within MATLAB and the approach will also involve the program development for these calculation models.

Part A and part B of our approach will be unrelated categorically and sequentially. These two topics are related but will be developed simultaneously and will not require calculations from the other.

Results:

Our developments will provide a database for beginning of life materials sustainability within solar cell production. This will be created with the intention of use and further development by solar energy industries and related research groups as more promising solar cell materials come to light and are developed further. Materials analyzed for energy efficiency will provide clear development paths for solar companies and investors looking for efficient and sustainable long term solutions. The full intention of both the database and materials efficiency analysis is to create a platform that will eventually provide easily accessible, accurate and transparent information for faster and higher accuracy LCA analysis and sustainability in a wide range of science fields.

Statement of Work

Part A)

1. Research and collect data on the LCA of Copper ( 4 weeks )

2. Research and collect data on the LCA of Zinc ( 4 weeks )

3. Research and collect data on the LCA of Tin ( 4 weeks )

4. Research and collect data on the LCA of Sulfur ( 4 weeks )

5. Research and collect data on LCA of Monocrystalline Silicon()

6. Research and collect data on LCA of Multicrystalline Silicon()

Part B)

7. Calculate the efficiency from Copper Oxide/Zinc Oxide alloy( 8 weeks )

8. Calculate the efficiency from Copper Zinc Tin Sulfide alloy. ( 8 weeks )

9. Compare efficiency to Monocrystalline and Multicrystalline Silicon()

Timeline

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Conclusion Comment by Bram Hardenbrook: Ahmad

Summary

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Bram Xukuri Hardenbrook

312 Briarcliff Road Dayton, Ohio 45415 [email protected] 937-469-0221

EDUCATION

Bachelor’s of Science in Materials Science and Engineering

Minor in Renewable and Clean Energy

Wright State University, Dayton, Ohio

May, 2018

WORK EXPERIENCE

Metallography Lab

Spring, 2015

SKILLS

· Microsoft Office

· MATLAB

RELEVANT COURSEWORK

· Technical Communications

· Engineering Ceramics

· Engineering Polymers

· Microstructural Materials Characterization

· MATLAB

· Metallography Lab

TRAINING AND CERTIFICATES

AARON EBERHART

203 Russ Engineering Center, Wright State University [email protected] 937-369-7493

EDUCATION

Bachelor’s of Science in Computer Science

Wright State University, Dayton, Ohio

December 2017

Bachelor’s of Arts in Philosophy

University of Pittsburgh, Pittsburgh, Pennsylvania

December 2013

WORK EXPERIENCE

Grader, Logic for Computer Scientists

Wright State University

· Create solution guides for assigned logic problems

· Grade student homework for two classes and organize with a spreadsheet.

· Hold weekly office hours

2016-Present

Seasonal Technical Consultant

Sprint, Robinson, PA

· Resolved service and repair issues involving both hardware and Android OS diagnostics

· Aided the sales process by maintaining a queue of incoming customers

Research Assistant, Prof. Ryan McDermott

University of Pittsburgh Honors College, Pittsburgh, PA

· Assisted with academic projects by digitizing annotations

· Carried out independent work by building annotated bibliographies for future inquiries

· Provided editing and fact-checking assistance for pending academic publications

June – Aug. 2011

2010 - 2011

SKILLS

· JAVA

· MySQL

· C

· C++

· Python

· Microsoft Office Suite

RELEVANT COURSEWORK

· Technical Communications

· Computer Science I/II

· Linear Algebra

· Computer Organization

· Statistics for Engineers

· Data Structures

JUSTIN D. LIMING

3730 Straley Rd. [email protected] 937-668-6358

EDUCATION

Bachelor’s of Science in Mechanical Engineering

Wright State University, Dayton, Ohio

May 2019

WORK EXPERIENCE

Manufacturing Assembler

Twist-Aero, Jamestown, Ohio

· Read blue prints for proper assembly of the system

· Use torque wrenches and other gauging tools for proper assembly of the product

· Operate overhead lifting equipment

· Pre-wire subcomponents (i.e. Heaters, remote light boxes,

· Conduct final electrical assembly of the product

Sales Associate

Knickerbocker Pools, Xenia , Ohio

· Provided customer assistance of products sold in house

· Supported customers with their chemical solutions for proper pool water balance

2015-Present

2014 April –

2014 August

SKILLS

· Blue Print Reading

· Electrical Assembly

· Mechanical Assembly

· Microsoft Office Suite

RELEVANT COURSEWORK

· Technical Communications

· Thermodynamics

· MATLAB

· Dynamics

· Solidworks

REFERENCES: AVALIBLE UPON REQUEST

AHMAD Y BOZUBER

203 Russ Engineering Center, Wright State University [email protected] 720-251-5967

EDUCATION

Bachelor’s of Science in Mechanical and Materials Engineering

Wright State University, Dayton, Ohio

August 2017

WORK EXPERIENCE

Graduate Mechanics and Material Science

Wright State University

· Creating solutions for mechanical issues and problems.

· Chair of Kuwaiti Student Organization at Wright State University (KSOWSU).

· Worked in Kuwait National Oil company

2014-Present

SKILLS

· System Dynamics

· MATLAB

· Microsoft Office Suite

· Simulink

RELEVANT COURSEWORK

· System Dynamics

· MATLAB

· Mechanics and Materials

· Solid Works

· Thermodynamics

· Mechanical Design

TRAINING AND CERTIFICATES

· Six Sigma (Black Belt)

17 June 2016

· Six Sigma (Green Belt)

11 November 2016

Facilities and Equipment Comment by Bram Hardenbrook: Ahmad

Content

Budget and Justification

Category

Item

Quantity

Subtotal

Total

Personnel

Aaron, $0/hr

5 hours

$0

Nothing

Fuel

Snacks & beverages

Lots

?

$200,000

Total

$200,000

Content

Works Cited