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Case Study: Steel Bearing Manufacturing

Frederick Legaspi

Class ID: 32

CON E 430 Case Study

Professor Hossein Hemati

Summer 2016

Introduction

An existing manufacturer would create a new business to just produce steel bearings.

Case Study

The manufacturer needs to know:

Which group of machines to use to maximize their EUAW?

On their choice, what would be the depreciation and book value of its equipment through its useful lifespan?

The Federal income tax after the first year of starting their new manufacturing business?

Cost Parameters

Equipment A Equipment b
Interest rate for 15 year loan 7% 7%
Cost of a Machine $30,000 $28,500
Number of Machines 17 17
Cost of equipment $510,000 $484,500
Price per Unit $40.00 $40.00
Units per year 26,000 25,000
Annual Benefit $1,040,000 $1,000,000
Cost of Maintenance / yr $50,000 $60,000
Cost of Labor & Material $650,000 $650,000
Useful life 10 years 15 years
Salvage Value $51,000 $48,450

Equipment A or Equipment B

Calculate the Equivalent Uniform Annual Worth (EUAW)

EUAW = EUAB – EUAC

EUAB is the Equivalent Uniform Annual Benefits

EUAB = Annual Benefits + Salvage Value

Equipment A:

Salvage Value= $51,000(A/F,7%,10) = $51,000(.0724)= $3692.40

EUABA= $1,040,000 + $3692.40 = $1,043,692.40

Equipment B:

Salvage Value = $48,450(A/F,7%,15)= $48,450(.0398)= $1928.31

EUABB= $1,000,000 + $1928.31 = $1,001,928.31

Equipment A or Equipment B

Calculate EUAC (Equivalent Uniform Annual Cost)

EUAC = Cost of equipment + Annual cost of Labor & Material

Equipment A

Cost of Equipment = $510,000(A/P,7%,15) = $510,000(.1098)

=$55,998

EUACA= $55,998 + $650,000 + $50,000= $755,998.00

Equipment B

Cost of Equipment = $484,500(A/P,7%,15) = $484,500(.1098)

= $53,362.80

EUACB = $53,362.80 + $650,000 + $60,000 = $763,198.10

Equipment A or Equipment B

Equipment A Equipment B
Annual Benefits $1,040,000 $1,000,000
Salvage Value $51,000 $48,450
EUAB $1,043,692.40 $1,001,928.31
Equipment A Equipment B
Cost of Equipment $510,000 $484,500
Cost of Maintenance/yr $50,000 $60,000
Cost of Labor & Material $650,000 $650,000
EUAC $755,998.00 $763,198.31
EUAW $287,694.40 $238,730.21

Equipment A has the largest EUAW at $287,694.40

This makes Equipment A the choice of machines to use.

7

Depreciation and Book Value

Finding the depreciation and book value of the bearing production, the Manufacturer will use the modified accelerated cost recovery system (MACRS) depreciation

The equipment has a useful lifespan of 10 years. The MACRS depreciation rates will be from the 10 year property class

t = year

MACRS, r = MACRS percentage rate

Cost Basis, B = the cost of the equipment

dt = depreciation deduction = rt * B

Σdt = total sum of the depreciation

BVt= Book Value = B - Σdt

MACRS Depreciation and Book Value

Year, t MACRS, rt Cost Basis dt Σdt BV=B-Σdt
1 10.00 $510,000 $51,000 $51,000 $459,000
2 18.00 $510,000 $91,800 $142,800 $367,200
3 14.40 $510,000 $73,440 $216,240 $293,760
4 11.52 $510,000 $58,752 $274,992 $235,008
5 9.22 $510,000 $47,022 $322,014 $187,986
6 7.37 $510,000 $37,587 $359,601 $150,399
7 6.55* $510,000 $33,405 $393,006 $116,994
8 6.55 $510,000 $33,405 $426,411 $83,589
9 6.56 $510,000 $33,456 $459,867 $50,133
10 6.55 $510,000 $33,456 $493,272 $16,728
11 3.28 $510,000 $22,746 $510,000 $0
100% $510,000

Federal Income Tax

Finding the federal income tax, the new business must pay after the first year of business. The MACRS cumulative dt for the first year will be depreciation.

The new business’s taxable income:

Taxable Income = Gross Income - Expenditures - Depreciation

= $1,040,000 - $700,000 - $51,000 = $289,000

The new business’s taxable income

is between $100,000 - 335,000

Therefore tax rate is 39%

Federal Income Tax = 22,250 + 39%(289,000-100,000)

= $95,960

Conclusion

Through annual cost analysis, EUAW of Equipment A , $287,694.40 is higher than Equipment B, $238,730.21. This should mean the new business should use Equipment A.

The MACRS depreciation and Book Value were calculated for its 10 useful years.

The Federal Income tax were calculated through its MACRS depreciation value after its first year of business. The taxable income was calculated to $289,000 and the federal income taxes were calculated to $95,960.