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20161028215606sample_case_analysis.docx

1 Sales Forecast

As shown in the Products sales for 2012, the monthly average units sold and selling price for screwdriver are 60,000 and $100, for saws are 40,000 and $125.

Although Lipscomb suggested that use the numbers in some bestselling month, these numbers are not proper to forecast the whole year sales. Sold units in summer months are much higher than in other months, so we need to consider how to balance the best season and the worst season.

In 2013, Harvey’s sales forecast should be based on the average number rather than the best numbers as Lipscomb recommended.

Sales Forecast for 2013

Screwdrivers

Saws

Units

720,000

480,000

Price

$100

$125

Total

72,000,000

60,000,000

2 Purchases budget (raw materials, labor, all resources)

To meet the units supposed to be sold in 2013, Harvey’s will need:

Metal: 5* 720,000+ 4* 480,000= 5,520,000 lb

Plastic: 3* 72,000+ 3* 480,000= 3,600,000 lb

Handles: 1* 720,000= 720,000 units

Labor cost: 2* 720,000* 12+ 3* 480,000* 16= $40,320 000

Variable OH= 2* 720,000* 1.5+ 3* 480,000* 1.5= $4,320,000

To meet the inventory requirement for 2013, Harvey’s need to:

Make Screwdrivers for: 25,000- 20,000+ 720,000= 725,000 units

Make Saws for: 10,000- 8,000+ 480,000= 482,000 units

And need to purchase:

36,000- 320,000+ 5,520,000= 5,236,000 lbs of metal

32,000- 29,000+ 3,600,000= 3,603,000 lbs of plastic

7,000- 6,000+ 720,000= 721,000 units of handle

Raw Material Purchase Budget

DM

Units

Unit cost

Cost

Metal

5,260,000

Lbs

$8

$42,080,000

Plastic

3,603,000

Lbs

$5

$18,015,000

Handles

721,000

Unit

$3

$2,163,000

Total DM

$62,258,000

Direct Labor Cost

Units (hrs)

Unit Cost

Cost

Screwdriver

1,450,000

12

17,400,000

Saws

1,446,000

16

23,136,000

Total

40,536,000

Variable Manufacturing OH Cost

Units (hrs)

Unit Cost

Cost

Screwdriver

1,450,000

1.5

2,175,000

Saws

1,446,000

1.5

2,169,000

Total

2,896,000

4,344,000

Total Budgeted Variable Manufacturing Cost= 4,344,000+ 40,536,000+ 62,258,000= 107,138,000

Operating Expenses

All other Expenses:

Fixed Manufacturing OH+ Non-cash Expenditures= 214,000- 156,000= 58,000

Annually Selling and administrative expenses= 340,000* 4= 1,360,000 (including 90,000* 4= 360,000 of depreciation)

Harvey’s Budgeted Income Statement

Sales

132,000,000

Cost Of Goods Sold

129,500,000

Selling and Administrative

1,000,000

Total Income Before Tax and Interest

1,500,000

Harvey’s Budgeted Contribution Margin Income Statement

Sales

132,000,000

Less: Variable Cost

129,120,000

Contribution Margin

2,880,000

Less: Fixed Manufacturing OH

58,000

Fixed Selling and Administrative

1,000,000

Net Income

1,656,000

Cost of goods sold consists of Variable manufacturing OH, DL cost, Raw material cost, and Fixed manufacturing OH.

Variable cost consists of Variable manufacturing OH, DL cost, and Raw material cost.

Harvey’s Cash Budget

1st quarter

2nd quarter

3rd quarter

4th quarter

Beginning Cash Balance

1,800,000

-4,549,000

1,402,000

7,353,000

Cash From Operations

20,700,000

33,000,000

33,000,000

33,000,000

Less:

Direct Material

15,564,500

15,564,500

15,564,500

15,564,500

Direct Labor

10,134,000

10,134,000

10,134,000

10,134,000

Manufacturing OH

1,100,500

1,100,500

1,100,500

1,100,500

Selling and Administrative

250,000

250,000

250,000

250,000

Ending Cash Balance

-4,549,000

1,402,000

7,353,000

13,304,000

As for the 1st quarter: 50%* 8,400,000= 4,200,000

50%* (72,000,000+ 60,000,000)/4= 16,500,000

16,500,000+ 4,200,000= 5,850,000

For the rest quarters of this year, 33,000,000* 50%+ 33,000,000* 50%= 33,000,000

For manufacturing OH: Variable OH+ Fixed OH= (4,344,000+ 58,000)/4= 1,100,500

Harvey’s Capital Expenditure Budget

Acquiring assets

156,000

$156,000 of non-cash expenditure is used to get assets or capital expenditure.