opm321
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HW #4 (TOC) Due: Sunday (Oct 16, 2016)
(1) Consider a small production system for manufacturing two products, X and Y as shown below. Manufacturing X requires two raw materials (RM 1 and 2). Manufacturing Y also requires two raw materials (RM 2 and 3). In addition, Y uses a purchased component that costs $10 per unit. Four work centers (A, B, C, and D) are used to manufacture the products. Each has 7,200 minutes (120 hours; 3-eight hour shifts) available each week. Operating expenses for the week, including everything except materials costs, is $12,000.
___________________________X Y_________
Demand per week 300 units 150 units
Selling price $180/unit $200/unit
Raw material costs (per unit)
RM 1 $40
RM 2 $40 $40
RM 3 $40
Purchased parts $10
Time available on each work center is 7,200 minutes.
(300 units) (150 units)
Prod. X Prod. Y
D (10 min) D (5 min)
Purchased Components ($10)
C (10 min) C (5 min) B (15 min)
A (15 min) B (15 min) A (10 min)
RM 1 ($40) RM 2 ($40) RM 3 ($40)
(a) What is the maximum potential profit of the production system?
1. Find the bottleneck work center. Show why it is a constraint.
1. What is the maximum feasible amount of profit subject to the constraint?
1. The manager plans to purchase a new technology at $750,000 to reduce the processing time on both RM 2 and RM 3 at the bottleneck workstation by half. What would you say about his plan? Discuss.