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design_project_.pdf

Design Project Portfolio Basic requirements

• Create an assembly in SolidWorks with a minimum of 4 unique parts. • Assembly can be your own idea or a replica of something. • Submit a project proposal for approval

o Project title o Aim (purpose, problem statement) o Description (diagrams, pictures, schematics) o Solution (chosen solution, how to reach the goal)

Submissions (in a folder named “Your Name – EG – Final Project”):

• Parts + Assembly + Drawings files • PDF of portfolio

Contents: • Portfolio:

o Project title o Design and problem solution:

§ Aim § Assembly: 1 picture (color isometric view) § Exploded Assembly picture § Exploded Assembly drawing: Isometric view with BOM and parts

numbers § Solution/Results

o Appendixes § Exploded assembly drawing with BOM and part numbers § Part drawings: drawings of all parts with all dimensions and

annotations à make it one drawing per page

Samples for portfolio front page 1

1 http://other00.deviantart.net/f8e5/o/2012/336/3/b/syed_ibrahim_dilawer_portfo lio.pdf

Two Stage Gear-box

Project Title:-Gear Box Design Aim:-To design the gear box with all its components with assembled final product and with including Drawings. Result:-A complete Two Stage Gear Box was designed including the assembled product and Drawings and Presentable Rendering with motion analysis.

The Above Picture is a rendered version of the Gear box Designed and Modelled

in the Solidworks CAD software

Syed Ibrahim Dilawer – Mechanical engineering Portfolio – [email protected] - +44(0)7550279908

The screws of the assembly are hidden for the purpose of clarity

The above images are the rendered version, with and without the outer gearbox cover

The above image is the exploded view of the gearbox

The above image is the exploded view shown as a Drawing in Solidworks with BOM included.

Syed Ibrahim Dilawer – Mechanical engineering Portfolio – [email protected] - +44(0)7550279908

Engine Project Title:-V-10 Engine Aim:-To design the v-10 Engine with all its components with assembled final product and with including Drawings. To design a complete V-10 Engine (excluding the timing belt and some other components) was designed including the assembled product and Drawings and Presentable Rendering with animation. This was a modeling project.

The Above Picture is a rendered version of the V10 Engine Designed and Modelled in

the Solidworks CAD software

Syed Ibrahim Dilawer – Mechanical engineering Portfolio – [email protected] - +44(0)7550279908

2 inlet and 2 exhaust valves openings for each cylinder

Fly wheel

Grooves for the cam shaft connected to the followers and to the inlet or the exhaust valves

Fuel Injector Few components have been omitted from the design

for clarity

Few Engine Components

Timing pully

Pump

Piston Head Engine body with piston grooves

Air inlet valves Outer cover Connecting

Rod

Oil Pan Crank Shaft Cam Shaft Fuel Rail

Cover

Valve Timing Pulley

Syed Ibrahim Dilawer – Mechanical engineering Portfolio – [email protected] - +44(0)7550279908

Engine Assembly Component locations

Syed Ibrahim Dilawer – Mechanical engineering Portfolio – [email protected] - +44(0)7550279908

Results:-To design a complete V-10 Engine (excluding the timing belt and some other components) was designed including the assembled product and Drawings and Presentable Rendering with animation. This was a modeling project.

Engine Assembly Stages

The above image is the exploded view of the engine assembly with BOM in the Drawing Sheel modeled in the

Solidworks

The above image is the exploded view of the engine assembly

Syed Ibrahim Dilawer – Mechanical engineering Portfolio – [email protected] - +44(0)7550279908

Fuel Injector

Project Title:-Automotive Engine Fuel Injector Aim:-To design the automotive fuel injector

The above image is the exploded view of the Fuel Ejector assembly

The above image is the exploded view of the Fuel Ejector Drawing assembly

Result:-Successfully designed the automotive fuel injector with the help of solid works CAD software with all the drawings of parts and assemblies

Syed Ibrahim Dilawer – Mechanical engineering Portfolio – [email protected] - +44(0)7550279908

The Open Differential

Project Title:-Open Differential Aim:-To Design and model the open differential.

Result:-Successfully designed the Open Differential with the help of solid works CAD software with all the drawings of parts and assemblies

Above image is the Rendered version modeled in the solidworks with and without the cover.

Below is the Eploded view of the open differential assembly with BOM in the Drawing sheet modeled in Solidworks

Syed Ibrahim Dilawer – Mechanical engineering Portfolio – [email protected] - +44(0)7550279908

Above is the rendered model of Connecting Rod designed in Solidworks

Connecting Rod

Project Title:-The Automotive Connecting Rod Aim:-To design and analyze the Automotive Connecting Rod

Syed Ibrahim Dilawer – Mechanical engineering Portfolio – [email protected] - +44(0)7550279908

Above is the Universal joint with exploded view, isometric view and three standard views shown in the Drawing sheet in Solidworks CAD software

Result:- Successfully designed the Connecting Rod with the help of solid works CAD software with all the drawings of parts and assemblies

Universal Coupling

Project Title:- Universal Coupling Aim:-To design and model the Universal Coupling

Above is the Universal joint with exploded view, isometric view and three standard views shown in the Drawing sheet in Solidworks CAD software

Syed Ibrahim Dilawer – Mechanical engineering Portfolio – [email protected] - +44(0)7550279908

Result:-Successfully designed the Universal Coupling with the help of solid works CAD software with all the drawings of parts and assemblies.

Rendered model of Universal Coupling assembly modeled in

Solidworks

Rendered model of exploded Universal Coupling

Above is the rendered model of Steam Engine Crosshead Assembly designed in Solidworks

Steam Engine Crosshead

Project Title:-Steam Engine Crosshead Aim:-To design and analyze the Steam Engine Crosshead

Syed Ibrahim Dilawer – Mechanical engineering Portfolio – [email protected] - +44(0)7550279908

Above is the Plumber Block with exploded view, isometric view and three standard views shown in the Drawing sheet in Solidworks CAD software

Result:- Successfully designed the Steam Engine Cross with the help of solid works CAD software with all the drawings of parts and assemblies

Sample Appendixes (previous ME 26 classes)