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Supplier Evaluation and Selection

Chapter 7

OSCM 3660:002 Strategic Sourcing

Spring 2016

Sandeep Jagani

PURCHASING & SUPPLY CHAIN MANAGEMENT, 5e

© 2012 Cengage Learning. All rights reserved. May not be scanned, copied or duplicated, or posted to a publically accessible website, in whole or in part.

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Chapter Overview

Supplier evaluation and selection process

Key supplier evaluation criteria

Developing a supplier evaluation and selection survey

Reducing supplier evaluation and selection cycle time

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Evaluation and Selection Process

No “one best way”

Overall objective is to reduce sourcing risk and maximize value to buyer

Need to select suppliers for long-term

Can involve intensive effort and major commitment of resources

Many issues and decisions

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Selection and Evaluation Process

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© 2012 Cengage Learning. All rights reserved. May not be scanned, copied or duplicated, or posted to a publically accessible website, in whole or in part.

Recognize need for supplier selection

Identify key sourcing requirements

Determine sourcing strategy

Identify potential supply sources

Limit suppliers in selection pool

Determine method of supplier evaluation and selection

Select supplier and reach agreement

Evaluation and Selection Decisions

During new product development

Due to poor existing supplier performance

At end of existing contract

Buying new equipment

Expanding into new markets or product lines

Receiving internal user requisitions

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Evaluation and Selection Decisions

Performing market tests

Facing countertrade requirements

During outsourcing analyses

Consolidating volumes

Conducting a RFQ or reverse auction

When current suppliers have insufficient capacity

Reducing size of supply base

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Identify Key Sourcing Requirements

May be determined by internal and external customers

Supplier quality

Cost

Delivery performance

Vary widely from item to item

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Determine Sourcing Strategy

Single vs. multiple sourcing

Short-term vs. long-term contracts

Need for design support

Full-service vs. non-full-service suppliers

Domestic vs. foreign suppliers

Collaboration vs. arm’s length relationship

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Identify Potential Sources

How well existing suppliers can satisfy cost, quality, and/or other performance variables

Strategic importance of purchase requirement

Technical complexity of purchase requirement

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Information Search Requirements

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High Capability of Suppliers Low Capability of Suppliers
High Strategic Importance to Buyer Minor to moderate Major
Low Strategic Importance to Buyer Minor Minor to moderate

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Sources of Information

Current suppliers

Preferred suppliers

Sales representatives

Information databases

Experience

Trade journals

Trade directories

Trade shows

Second-party or indirect information

Internal sources

Internet searches

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Sourcing Alternatives

Manufacturer vs. distributor

Size of purchase

Manufacturer’s policies on direct sales

Storage space available

Extent of services required

Vendor-managed inventory (VMI)

Integrated supply

Local, national, or international suppliers

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Sourcing Alternatives

Large vs. small suppliers

Capability

Variety of products offered

Locations

Multiple vs. single sourcing

Overall trend to rationalize supply base

Leverage vs. assurance of supply

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Evaluate Critical Issues

Size relationship

Use of offshore suppliers

Countertrade requirements

Competitors as suppliers

Sustainability and adversity objectives

Risk/Reward issues

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Limit Suppliers in Selection Pool

Financial risk analysis

Examples

Federal 10K or Dun & Bradstreet reports

Evaluation of supplier performance

For existing suppliers

Evaluation of supplier-provided information

Preliminary surveys (entry qualifiers)

RFIs, RFPs, or RFQs

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Determine Method of Supplier Evaluation and Selection

Evaluation from supplier-provided information

Supplier visits

Use of preferred suppliers

External or third-party information

Example

International suppliers

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Key Supplier Evaluation Criteria

Primary criteria

Cost or price, quality, and delivery

Management capability

Employee capabilities

Cost structure

Total quality performance, systems, and philosophy

Process and technological capability

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© 2012 Cengage Learning. All rights reserved. May not be scanned, copied or duplicated, or posted to a publically accessible website, in whole or in part.

Key Supplier Evaluation Criteria

Sustainability and environmental compliance

Financial stability

Production scheduling and control systems

E-commerce capability

Supplier’s sourcing strategies, policies, and techniques

Longer-term relationship potential

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Management Capability

Does management practice long-range planning?

Has management committed to TQM and continuous improvement?

How high is management turnover?

What are professional and educational backgrounds of key managers?

What is organization’s vision?

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© 2012 Cengage Learning. All rights reserved. May not be scanned, copied or duplicated, or posted to a publically accessible website, in whole or in part.

Management Capability

Is management customer focused?

What is history of labor-management relations?

Is organization making necessary capital investments?

Is organization prepared to face future competitive challenges?

Does management fully understand importance of strategic sourcing?

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© 2012 Cengage Learning. All rights reserved. May not be scanned, copied or duplicated, or posted to a publically accessible website, in whole or in part.

Employee Capabilities

Degree of commitment to quality and continuous improvement

Overall skills and abilities

Employee-management relations

Frequency of work stoppages

Worker flexibility

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Employee Capabilities

Employee morale

Workforce turnover

Willingness of employees to contribute to improved operations

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Cost Structure

Total cost perspective

Direct labor costs

Indirect labor costs

Material costs

Manufacturing or process operating costs

General overhead costs

Caveat

Supplier may not fully understand its own costs

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Challenges of Cost Analysis

Supplier’s unsophisticated cost accounting system

Cost data is considered proprietary

Buyer’s knowledge of costs may undermine supplier’s pricing strategy

Competitors may have access to buyer’s cost data

Supplier is concerned about potential misuse of its cost data

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Total Quality Performance, Systems, and Philosophy

Management commitment

Use of SPC techniques

Level of defects

Safety, training, and facilities

Equipment maintenance

Use of MBNQA and ISO 9000:2008 criteria

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Process and Technological Capability

Level of technology, design, methods, and equipment used to manufacture products or deliver services

Current vs. future capabilities

Review capital expenditure plans

Resources committed to R&D

Supplier design capabilities

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Sustainability and Environmental Compliance

Ongoing sustainability practices and top management support

Current and projected CO2 emissions

Attainment of ISO 14000:2004 certification

Evidence of measuring or requiring sustainable practices in supply base

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Sustainability and Environmental Compliance

Hazardous and toxic waste reduction programs in place

Purchasing recycled materials

Encouraging recycling and reuse internally

Disclosure of environmental infractions

Programs to control or eliminate ozone-depleting substances

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Financial Stability

Often used as screening process in initial selection phase

Risks of financially weak supplier

Supplier will go out of business

Insufficient resources to invest in improved plant and equipment

Supplier may become too financially dependent on buyer

May be indicator of other problems

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Interpreting Financial Ratios

Liquidity Ratios Interpretation
Current ratio = Current assets / Current liabilities Should be > 1.0, but look at industry averages
Quick ratio = (Cash + Receivables) / Current liabilities At least 0.8 if supplier sells on credit; Low means cash flow problems
Activity Ratios Interpretation (compare to industry average)
Inventory turnover = COGS / Inventory Low means slow inventory or possible cash flow problems
Fixed asset turnover = Sales / Fixed assets Too low means supplier may be inefficient using its fixed assets
Total asset turnover = Sales / Total assets Too low means supplier may be inefficient using its total assets
Days sales outstanding = (Receivables x 365) / Sales Too high hurts cash flow; Too low shows restrictive credit policy

© 2012 Cengage Learning. All rights reserved. May not be scanned, copied or duplicated, or posted to a publically accessible website, in whole or in part.

Interpreting Financial Ratios

Profitability Ratios Interpretation (compare to industry average)
Net profit margin = Profit after taxes / Sales Represents after-tax return
Return on assets = Profit after taxes / Total assets Represents the return earned on what a company owns
Return on equity = Profit after taxes / Equity Represents return on shareholders’ investment
Debt Ratios Interpretation (compare to industry average)
Debt-to-equity = Total liabilities / Equity > 3 means highly leveraged
Current debt-to-equity = Current liabilities / Equity Too high means supplier may be unable to pays its bills
Interest coverage = (Pretax income + Interest) / Interest Should be > 3; low may mean difficulty in paying creditors

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Production Scheduling and Control Systems

Does supplier use MRP?

Does supplier track material and production cycle times?

Can supplier support buyer’s use of JIT initiatives?

What are supplier’s real lead times?

What is supplier’s on-time delivery performance?

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E-Commerce Capability

Web-based B2B vs. EDI systems

Does supplier have CAD capability?

Does supplier use bar coding or RFID?

Can supplier provide ASNs or accept EFT transfers?

Does supplier utilize e-mail?

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Supplier’s Sourcing Strategies, Policies, and Techniques

Track performance of Tier 1 vs. Tier 2 vs. Tier 3 suppliers

Sharing of information

Extent of supplier development activities in its own supply base

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Longer-Term Relationship Potential

Is supplier willing to participate?

Can supplier commit necessary resources?

How early in design phase can supplier participate?

How is supplier unique?

Can supplier participate in joint problem solving and improvement?

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Longer-Term Relationship Potential

Will there be free and open information sharing?

Will supplier engage in and share future planning?

Can supplier maintain buyer’s need for confidentiality?

What is general level of comfort between the parties?

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© 2012 Cengage Learning. All rights reserved. May not be scanned, copied or duplicated, or posted to a publically accessible website, in whole or in part.

Longer-Term Relationship Potential

How well does supplier understand buyer’s industry and business?

Will supplier share cost data?

Is supplier willing to share innovations with buyer first?

Can supplier commit to dedicate exclusive capacity?

What is supplier’s commitment level?

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© 2012 Cengage Learning. All rights reserved. May not be scanned, copied or duplicated, or posted to a publically accessible website, in whole or in part.

Developing a Supplier Evaluation and Selection Survey

Survey should …

Be comprehensive and include important performance categories

Be as objective as possible

Include items and measurement scales that are reliable

Be flexible

Be mathematically straightforward and simple to understand

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Steps in Developing a Supplier Evaluation and Selection Survey

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Identify supplier evaluation categories

Assign a weight to each evaluation category

Identify and weigh subcategories

Define scoring system for categories and subcategories

Evaluate supplier directly

Review evaluation results and make selection decision

Review and improve supplier performance continuously

Initial Supplier Evaluation

Category Weight Subweight Score (1 - 5 scale) Weighted Score Subtotal
Quality Systems 20       17.4
  Process control systems   5 4 4.0
  Total quality commitment   8 4 6.4
  PPM defect performance   7 5 7.0
Management Capability 10       8.0
  Management/labor relations   5 4 4.0
  Management capability   5 4 4.0
Financial Condition 10       7.0
  Debt structure   5 3 3.0
  Turnover ratios   5 4 4.0
Cost Structure 15        14.0
  Costs relative to industry   5 5 5.0
  Understanding of costs   5 4 4.0
  Cost control/reduction efforts   5 5 5.0
Delivery Performance 15       9.0
  Performance to promise   5 3 3.0
  Lead-time requirements   5 3 3.0
  Responsiveness   5 3 3.0
Technical/Process Capability 15       14.0
  Product innovation   5 4 4.0
  Process innovation   5 5 5.0
  Research and development   5 5 5.0
Information Systems Capability 5       3.0
  EDI capability   3 5 3.0
  CAD/CAM   2 0 0.0
General 10       8.2
  Support of minority suppliers   2 3 1.2
  Environmental compliance   3 5 3.0
  Supply base management   5 4 4.0
Total Score 80.6

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Sample Recommendation Form

Company Name Foster Industries Survey by: Manufacturing Commodity Team
Address P.O. Box 1256 Accompanied by: Quality Assurance
City, State, & Zip Stroudsburg, PA 18370 Initial Survey Resurvey
Phone 570-619-5411 Survey Date: 9/14/2010
Supplier Code Foster Contact: Mr. Robert Jones
Supplier Score 80.8 Minimum Required Score: 65
Recommendations
Supplier has potential to become a critical partner. However, limited design/development capability prevents continued growth. Foster will embark on implementing and upgrading design/development function for our business.
Action Plan Is Due By: 2/1/2011
Supplier Acknowledgement John Weaver Date: 9/15/2010

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Reducing Supplier Evaluation and Selection Cycle Time

Map current evaluation and selection process

Integrate with internal customers

Utilize data warehouse with supplier information

Engage third-party support

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Reducing Supplier Evaluation and Selection Cycle Time

New organizational design features

Commodity teams

Lead buyer model

Preferred supplier list

Electronic tools

Predefined contract language and shorter contracts

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A Good Supplier Does the Following:

Builds quality into the product, aiming for zero defects

Makes delivery performance a priority

Demonstrates responsiveness to buyer’s needs

Works with buyer to reduce lead times

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A Good Supplier Does the Following:

Provides buyer with capability and workload information

Creates, rather than fearing, future

Reinvests part of its profits into R&D with a long-term view

Meets stringent financial stability criteria when evaluating new customers for credit

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© 2012 Cengage Learning. All rights reserved. May not be scanned, copied or duplicated, or posted to a publically accessible website, in whole or in part.