Power Electronic project

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reference notes/455647_1_EE460-Project-131.pdf

King Fahd University of Petroleum and Minerals

Department of Electrical Engineering

EE Power Electronics Project

Design of a DC Chopper

I. Design of an AC/DC converter with the following the specifications:

 AC supply voltage VS = 230 V (rms), 60 Hz.

 The DC output voltage V01(dc) = 48 V.

 The ripple factor of the output voltage RFV  5%.

II. Design of step-down DC chopper with the following specifications:

 Switching (or chopping) frequency, fs = 20 kHz.

 Dc input supply voltage VS = 48 V dc, where as the source available is an ac with 230 V

(rms).

 Load resistance R = 5 .

 The DC output voltage V02(dc) = 12 V.

 The peak-to-peak output ripple voltage, VC  2.5%.

 The peak-to-peak inductor ripples current, IL  5%.

III. Calculation for both circuits:

(a) Determine the values of Le and Ce for the output LC-filter.

(b) Determine the (peak and rms) voltage ratings and the (average, rms, and the peak) current for

all components and devices.

(c) Verify your design calculation by using Pspice simulation.

Design AC/DC

Circuit

Design DC-DC

Chopper Circuit AC 5

Output Load

The project will be due on Sunday December 22, 2013.

reference notes/455647_2_DC-20Converters-Design (1).pdf

....-ju"ncv

O.

214 Chapter 5 Dc-Dc Converters

Example 5.10 A buck converter is shown in Figure 5.29. The input voltage is V, == 110 V, the average load age is Va == 60 V, and the average load current is la == 20 A. The chopping u

1 == 20 kHz. The peak-to-peak ripples are 2.5% for load voltage, 5% for load current, and for filter Le current. (a) Determine the values of L" L, and Ceo Use PSpice (b) to verify the suits by plotting the instantaneous capacitor voltage vc, and instantaneous load current iL;

(c) to calculate the Fourier coefficients and the input current is. The SPICE model pax'ameters the transistor are IS == 6.734f, BF = 416.4, BR == 0.7371, CJC == 3.638P, CJE:: TR == 239.5N, TF = 30L2P, and that ofthe diode are IS :: 2.2E-15, BV = 1800V, IT ==

Solution

V, = 110 V, va = 60 V, I. == 20 A. ay: == 0.025 x Va = 0.025 x 60 = 1.5 V

Va 60 R==-=-=311

10 20

From Eq. (5.48),

Va 60 k = - = - = 05455V, 110 .

From Eq. (5.49),

Is = kla = 0.5455 x 20 == 10.91 A

alL = 0.05 x I. :: 0.05 x 20 == 1 A

M = 0.1 x 10 == 0.1 x 20 == 2 A

8. From Eq. (5.51), we get the value of L.:

VaWs - Va) 60 X (110 - 60) Le = MIV, = 2 x 20 kHz x 110 = 681.82 ~H

From Eq. (5.53) we get the value of Ce:

2c == ,11 e ,lV, X 81 1.5 x 8 X 20 kHz == 8.33 ~F

L4

+

+ Vs 110 V

FIGURE 5.29 o~-----------+----------~--------~Buck converter.

5.12 Chopper Circuit Design 215

Vs

L 8

v, OV

O~----------------------------*-------~~------~ (a) Circuit

Vgj

2ov~______________1~________-L____--'

o 27.28 IlS SOIlS

(b) Control voltage

FIGURE 5.30

Buck chopper for PSpice simulation.

Assuming a linear rise of load current iL during the time from t = 0 to tl = kT, we can write approximately

Ah Ah L- = L-- = AVe

t} kT

which gives the approximate value of L:

kTAVc kAVe L=~= AIJ

(5.128)

0.5454 X 1.5 = 40.91 H 1 X 20kHz f.L

b. k = 0.5455, / = 20 kHz, T = 11/ = 50 f.LS, and ton = k X T = 27.28 f.LS. The buck chopper for PSpice simulation is shown in Figure 5.30a. The control voltage Vg is shown in Figure 5.30b. The list of the circuit file is as follows:

Example 5.10 Buck Converter

vs 1 0 IX: 110V

VY 1 2 IX: OV ; Voltage source to measure input current

Vg 7 3 PULSE (OV 20V 0 O.1NS 0.1NS 27.28US 50US)

RB 7 6 250 ; Transistor base resistance

LE 3 4 681. 8200

216 Chapter 5 Dc-Dc Converters

CE

L

R

VX

J:M

4

4

8

5

o

o 8

5

o 3

8.33UF

40.91UH

3

rx:: DMOD

IC=60V initial voltage

; Voltage source to measure load Cll:rr••" ..

Freewheeling diode

.MODEL DMOD D(IS=2.2E-15 BV=1800V TT=O) ; Diode model parameters

Q1 2 6 3 QMOD ; BJ'1' switch

.MODEL QMOD NPN (IS=6.734F BF=416.4 BR=.7371 CJC=3.638P

+ CJE=4.493P TR=239.5N TF=301.2P) BJ'1' model parameters

•'!'RAN 1US 1. 6M3 1. 5M3 1US UIC ; Transient analysis

. PROBE ; Graphics postprocessor

.options abstol = 1.00n reltol = 0.01 vntol 0.1 ITL5=50000 ; convergence

.FOUR 20KHZ I(VY) ; Fourier analysis

•END

The PSpice plots are shown in Figure 5.31, where I(VX) = load I (Le) = inductor L, current, and V (4) = capacitor voltage. Using the PSpice in Figure 5.31 gives v" = Vc = 59.462 V, <1v,. = 1.782 V, M = 2.029 A, I(av)

19.813 A, <1h = 0.3278 A, and fa = 19.8249 A. This verifies the design; however, gives a better result than expected.

Example 5.10 A Buck Converter Temperature: 27.0

80.0V +_------_+------+_------_+_------+_----_+

6O.0V i-------------------"'-----------+

40.0 V +_----_+-----+_-------_+_--------+_------_+ o V (4)

20.0 A +_----_+------+_----_+_------+_----_+

19.6 A +_----_+-----+_----_+_-----+_----_+ 01 (VX)

~.OA+_----_+-----+_----_+_-----+_----_+

20.0 A 1------------------------------1­ O.OA +_----_+-------+_--------+---------+_----_+

1.50 ms 1.52 ms 1.54 ms 1.56 ms 1.58 ms 1.60 ms o I (te)

TIme

FIGURE 5.31

PSpice plots for Example 5.10.

5.13 State-Space Analysis of Regulators 217

c. The Fourier coefficients of the input current are

FOURIER COMPONENTS OF TRANSIENT RESPONSE I (VY)

DC COMPONENT = 1.079535E+Ol

HARMONIC FREQUENC'f FOURIER NORMALIZED PHASE NORMALIZED m (HZ) COMPONENT COMPONENT (DEG) PHASE (DEG)

1 2.000E+04 1.251E+Ol 1.OOOE+OO -1.195E+Ol O.OOOE+OO 2 4.000E+04 1.769E+OO 1. 415E-Ol 7.969E+01 9.163E+Ol

3 6.000E+04 3.848E+OO 3.076E-Ol -3.131E+01 -1. 937E+Ol

4 8.000E+04 1. 686E+OO 1.348E-Ol 5.500E+01 6.695E+Ol

5 1. OOOE+05 1.939E+OO 1. 551E-01 -S.187E+Ol -3.992E+01

6 1.200E+OS 1.S77E+OO 1.261E-01 3.347E+01 4.S42E+01

7 1.400E+OS 1.014E+OO 8.107E-02 -7.328E+Ol -6.133E+Ol

8 1.600E+OS 1. 43SE+OO 1.147E-Ol 1.271E+Ol 2.466E+01

9 1.800E+OS 4.38SE-Ol 3.506E-02 -9.751E+Ol -8.S56E+01

TOTAL HARMONIC DISTORTION = 4.401661E+Ol PERCENT

Key Points of Section 5.12

• The design of a dc-dc converter circuit requires (1) determining the converter topology, (2) finding the voltage and currents of the switching devices, (3) finding the values and ratings of passive elements such as capacitors and inductors, and (4) choosing the control strategy and the gating algorithm to obtain the desired output.

5.13 STATE-SPACE ANALYSIS OF REGULATORS

Any nth order linear or nonlinear differential equation in one time-dependent variable can be written [26] as n first-order differential equation in n time-dependent variables Xl through Xn• Let us consider, for example, the following third-order equation:

(5.129)

where y' is the first derivative of y, y' = (dldt) y. Let y be Xl' Then Eq. (5.129) can be represented by the three equations

Xl' = X2 (5.130)

X2" = X3 (5.131)

X3" = -aOxl - alxZ - a3x3 (5.132)

In each case, n initial conditions must be known before an exact solution can be found. For any nth-order system, a set of n-independent variables is necessary and sufficient to describe that system completely. These variables Xl> X2, ... , Xn• are called the state variables for the system. If the initial conditions of a linear system are known at time to, then we can find the states of the systems for all time t > to and for a given set of input sources.

reference notes/455647_3_dc-dc-20step-20down-20converter.pdf

DC-DC Step-Down Converter

Dr. Mahmoud Kassas

Electrical Engineering Dept.

King Fahd University of Petroleum & Minerals

Dhahran, Saudi Arabia

reference notes/455647_4_Filter-20Design-20Diode.pdf

1

3.10 Rectifier Circuit Design:

Objectives: • Learn about Design Specifications • Become familiar with C-Filter Design • Learn about LC-Filter Design

2

The design of a rectifier involves determining the rating of semiconductor diodes. Rating specification in terms of:

• Average current • RMS current • Peak current • PIV "peak inverse voltage"

Design Specifications

3

• The output of the rectifiers contains harmonics.

• Filters can be used to smooth out the dc output voltage.

R

Le

+

-

V0VL

+

-

L-Filter

R

+

-

V0VL

+

-

C-Filter

Ce R

Le

+

-

V0VL

+

-

LC-Filter

Ce

filters:-DC

filters:-AC

Li

+

-

VLVs

+

-

LC-Filter

Ci Rectifier

4

Full-bridge Rectifier 120 V (rms), 60 Hz R = 500 Ω

• Design C-filter so that RF = 5% (Ripple- factor).

• With the value of C calculate Vdc.

5

Charging of capacitor When the instantaneous voltage vs is higher than the capacitor voltage vc, diodes D1 and D2 or D3 and D4 conduct supply voltage thereby charging the capacitor. Discharging of capacitor When the instantaneous supply voltage vs falls below the instantaneous capacitor voltage vc diodes D1 and D2 or D3 and D4 are reverse biased and the capacitor discharges through the load resistor. The capacitor voltage varies between Vcmin and Vcmax and this is known as the output ripple voltage. The output voltage waveforms and equivalent circuit on charging and discharging are shown below.

6

Equivalent Circuit:

0)0(1 =+=′+∫ LcL

e

RItVdtI C

eRC t

m LmC e

R VIVtV

=⇒==′ )0( eRC t

mLL eVIRV −

=⋅=

The capacitor discharges exponentially through R.

7

eRC t

mmppr

LLppr

eVVV

ttVttVV 2

)(

21)( )()( −

−=

=−==

⇒−≅− ,1 xe x

)1( 2 )(

e mmppr RC

t VVV −−≅−

2)( t RC V

V e

m ppr ≅−

f T

2 1

2 =≅

e

m ppr fRC

V V

2)( ≅∴ −

 

  

 − =−=−= −

e

e m

e

m mpprmdc fRC

fRCV fRC VVVVV

4 14

42 1

)(

The peak-to-peak ripple voltage can be found from

Since x << 1

If t2

8

22 )( ppr

ac

V V −≅

( )142 1

4 14

24 −

=

 

  

 − ==∴

e

e

e m

e

m

dc

ac

fRC fRC

fRC V

fRC V

V V

RF

F RFRf

Ce µ2.126 2 11

4 1

=  

   +

⋅ =

49.158=dcV

Thus the rms output ripple voltage

V

9

( )

∫∫

∑ ===

++= ∞

=

ππ

π ωω

π ω

π

ωω

00

1

2.sin 2 2.)(

2 1

sincos

VVtdtVtdtVV

tnbtnaVV

m mLdc

n nndcL

[ ]

 

 

+ +−

+ −

+−− =

 

 

+ +−

+ −

+−− =

++−=

=

==

∫∫

n n

n nVa

n tn

n nVa

tdtntnVa

tdtntVa

tdtntVtdtnVa

m n

m n

m n

m n

mLn

1 )1cos(

1 1)1cos(

1 )1cos(

1 1)1cos(

)1sin()1sin(

.cos.sin2

.cos.sin2.cos1

0

0

0

0

2

0

ππ π

ωπ π

ωωω π

ωωω π

ωωω π

ωω π

π

π

π

ππ

Obtain Fourier series for RL-Load:

10

( )( )11 14 +−

−+ =

nn V

a m n π

( )( ) [ ] ( )( )

( ) ( ) ( )( )

( )( ) ( )( )11 4

11 4

11 )1cos()1cos(2)1cos()1cos(

11 )1(1)1cos(11)1cos(

+− −

= −+

=

+− ++−−+++−−−

=

+− −++−+++−−

=

nnnn

nn nnnnn

nn nnnn

ππππ

ππ

For n = 1, 3, 5,…………… an = 0 For n = 0, 2, 4,……………………..

Details:

11

)223(............6cos 35 44cos

15 42cos

3 42

cos. )1)(1(

142

0.sin.sin2.sin1

4,2

2

0 0

−−−−=

+− −

+=∴

===

∫ ∫

=

EqntVtVtVVV

tn nn

VVV

tdtntVtdtnVb

mmmm L

n mm

L

mLn

ω π

ω π

ω ππ

ω ππ

ωωω π

ωω π

π π

12

LC-Filter (output) • Load resistance R = 40 Ω & Load inductance

L = 10 mH f = 60 Hz RF = 10% Equivalent circuit for harmonic is:

13

To make it easier for the nth harmonic ripple current to pass through the filter capacitor, the load impedance must be much greater than that of the capacitor impedance. This condition is generally satisfied by: 10 times

eCn LnR

ω ω 1)( 22 >>+

eCn LnR

ω ω 10)( 22 =+

14

n ee

n

e e

e on V

CLn V

Cn Ln

CnV 1)(

1 1

1

2 − −

= −

− =

ω ω

ω

ω

2 1

2

6,4,2   

 = ∑∞

= onnac VV

Under this condition the effect of the load is negligible (Voltage divider)

The total amount of ripple voltage due to all harmonics is:

15

π23 4

2 mV

V = π

m dc

V V

2 =

2202 1)2( 1 V CL

VV ee

ac − −

== ω

( ) mHL

CLfV V

V V

V VRF

FC C

LnR

e

eedcdc

o

dc

ac

e

e

83.30

1.0 14

1 326

2 10)(

2 22

22

=∴

= −

===

=

=+

π

µ ω

ω

From Eqn (3-22) we find that the second harmonic is the dominant one & its rms

&

For n = 2,

  • 3.10 Rectifier Circuit Design:
  • Slide Number 2
  • Slide Number 3
  • Full-bridge Rectifier 120 V (rms), 60 Hz R = 500 Ω
  • Slide Number 5
  • Equivalent Circuit:
  • Slide Number 7
  • Slide Number 8
  • Slide Number 9
  • Slide Number 10
  • Slide Number 11
  • LC-Filter (output)
  • To make it easier for the nth harmonic ripple current to pass through the filter capacitor, the load impedance must be much greater than that of the capacitor impedance.���This condition is generally satisfied by:� 10 times
  • Slide Number 14
  • Slide Number 15