All the Q on Description:

profileaalmasrahi
chapter_2_3_4.pdf

Welcome

"Take a method and try it.

If it fails, admit it frankly, and try another.

But by all means, try something.“ -Franklin D. Roosevelt

1 - 2

IS 628 Total Quality Management

Welcome

Hey Prof, I completed a major graduate internship at Montefiore Medical Center 3

weeks ago and just received a full time offer as a supervisor at the CMO

division at Montefiore. During my internship I did a lot of performance

improvement work as well as Excel analysis. I must say your class really

helped out because I was able to apply methodologies as well as

systematic tools/flow maps to help my department be more efficient to

improve patient experience.

… 2011-2012 MBA IS628 Student

1 - 3

Grades

A “Calculation” (for a society that insists on the chaotic measurement of the unknowable)

Class Participation 40% Midterm 15% Final 15% Homework 15% Project 15%

100%

1 - 4

What do I want from you?

Get it… and Live it Knowing about something vs Knowing it Move from education to application Information to Transformation

Who are you…

Newbies… Introduce yourself

• Name

• Where are you coming from before class?

• Work Experience

• Hobby or Interest

• What do you want from your education?

• Expectations that the MBA will provide to you

• What specifically do you want from me?

1 - 6

DRAFT

Schedule

12

Classes

You only have me

for 36 hours.

Use me to get what

you need.

Iona IS628 TQM Winter Trimester 2015-2016 Date Class Location Subject / Guest Speaker / Comments

11/18/15 1 Iona Getting to Know Each Other

Chapter 1. Differing Perspectives on Quality

11/25/15 No Class

12/2/15 2 Iona

Chapter 2. Quality Theory

Chapter 3. Global Quality & Int'l Quality Standards

Chapter 4. Strategic Quality Planning

12/9/15 3 Iona

Chapter 5. The Voice of the Customer

Chapter 6. The Voice of the Market

Chapter 7. Quality & Innovation in Process Design

12/16/15 4 Iona Joel Seligman, CEO of Northern Westchester Hospital

12/23/15 No Class

12/30/15 No Class

1/6/16 5 NWH Maria Hale, VP Patient & Family Advocacy

1/13/16 6 NWH Kate O’keefe, VP Quality Management

1/20/16 7 Iona Chapter 8. Designing Quality Services

Chapter 10. The Tools of Quality

1/27/16 8 Iona Chapter 12. Statistically Quality Improvement for Attributes

Chapter 13. Six-Sigma Management and Lean Tools

2/3/16 9 Iona Chapter 14. Managing Teams and Projects

Chapter 15. Implementing and Validating

2/10/16 10 Iona Presentations (2 groups)

2/17/16 11 Iona Presentations (2 groups)

2/24/16 12 Iona Wrap-up & Final

Project

Board of Trustees Presentations During the

Last 2 Classes

1 - 8

The Board’s

Overall Strategic Initiatives

 To be the leader in patient centered care

 Top 10% in nationally accepted clinical and service quality indicators

 Employer of choice

 Reduce the cost of care by 20% over 5 years

1 - 9

The Board has Strategic Priorities

 Surgical Services

 1st cases starting on time

 Minimize turnover time between cases

 Emergency Department Process Workflow Redesign

 Inpatient Medical Surgical Unit Process Workflow Redesign

 Factual Decision Making – Leveraging information systems to provide vital data

What is Quality? Chapter 1 Review

• There are different perspectives on quality.

• Quality is defined differently for products vs services

• We must define quality before talking about it.

• Quality control, quality assurance and quality management focus on different aspects of quality

• Quality improvement requires a complex mix of factors

`

What is Quality for Products? Product Quality Dimensions – Discuss from our perspectives

• Performance

• Features

• Reliability

• Conformance

• Durability

• Serviceability

• Aesthetics

• Perceived Quality

©

(© 2007 Pearson Education

Copyright © 2010 Pearson Education, Inc. Publishing as Prentice Hall.

What is Quality for Services Service Quality Dimensions – Discuss from our perspectives

• Tangibles

• Service Reliability

• Responsiveness

• Assurance

• Empathy

Lets Get This Party Started…

…The Party Don’t Start to You Walk In!

Chapter 2

Quality Theory

Quality Theory Leading Contributors to Theory

W. Edward Deming

Deming, an American scholar whose management and motivation theories were more popular outside the United States, went on to help lay the foundation of Japanese organizational development during their expansion in the world economy in the 1980s. Deming's theories are summarized in his two books, Out of the Crisis and The New Economics, in which he spells out his "System of Profound Knowledge".

Quality Theory Deming’s 14 Points for Management

1. Create a consistency of purpose toward improvement of product and service with the aim to become competitive, stay in business and provide jobs

As a leader, you need to state the same consistent purpose over & over & over & over.

Quality Theory Deming’s 14 Points for Management

2. Adopt a new philosophy:

We are in a new economic age

The customer is in charge

Zero defects

Feature rich

Inexpensive

3. Cease dependence on mass inspections to improve quality

Engineer quality into product/service design.

“Quality at the Source” – each worker is responsible.

If you have to inspect masses, then your process is not well designed or implemented.

Quality Theory Deming’s 14 Points for Management

4. End the practice of awarding business on the basis of price tag alone.

Build relationships with vendors for the long term

Align incentives

Quality Theory Deming’s 14 Points for Management

5. Improve constantly and forever the system of production and service, to improve quality and productivity, and thus constantly decrease cost

Create a culture where everyone is always looking for ways to improve the product or service.

Provide resources to the workers

Quality Theory Deming’s 14 Points for Management

6. Institute training on the job.

Effective training, reinforce, monitor, retrain… continuous.

Quality Theory Deming’s 14 Points for Management

7. Improve leadership

Make quality THE priority

Provide resources necessary

Help people and machines do a better job.

Quality Theory Deming’s 14 Points for Management

8. Drive out fear so that everyone

may work effectively for the

company

Fear of…

Change

Being labeled as a BMW

Losing your job due to increased productivity

Quality Theory Deming’s 14 Points for Mgmt

9. Break down barriers between departments

Process focus vs departmental focus

Customers hate departments

Quality Theory Deming’s 14 Points for Management

Food Hskpg Floor

RN’s MD’s Labs Consult X-Ray

Transport

HIS

Patient Care Spans All Departments

Process Redesign Crosses Functions & Departments

10. Eliminate slogans, exhortations and targets for the workforce that ask for zero defects and new levels of productivity

Cut the BS

Implement the fundamentals so workers can do their job

Quality Theory Deming’s 14 Points for Management

11. Eliminate work standards on the factory floor

Work Standards may result in unintended consequences.

Production quotas

Goals set without the systems to achieve them

Quality Theory Deming’s 14 Points for Management

12. Remove barriers that rob workers of their right to pride in the quality of their work

Remove the “hourly employee” phenomenon

Just putting in my time

Quality Theory Deming’s 14 Points for Management

13. Institute a vigorous program of education and self improvement

Point 6 – on the job training – is specific

Point 13 – generalized education… learning. Puts things in context (like this course).

Quality Theory Deming’s 14 Points for Management

14. Put everybody in the company to work to accomplish the transformation

Acknowledge that quality is everybody’s priority

Quality Theory Deming’s 14 Points for Management

Quality Theory Leading Contributors to Theory

The Juran Trilogy • Quality Planning

• Provide the operating forces with the means of producing products that meet the customers needs

• Quality Control

• Control vs. Breakthrough

• Reengineering vs CQI – Both are required

• Quality Improvement

• Project by project improvement

Quality Theory Leading Contributors to Theory

Juran

Pareto’s Law (80/20 rule)

The majority of quality problems are the result of relatively few causes.

Quality Theory Leading Contributors to Theory

Ishikawa

• Training

• Continuous Improvement

• Statistical quality control

Quality Theory Leading Contributors to Theory

The Rest of the Pack that Shape Current Quality Theory

• Feigenbaum - Managers are quality facilitators, not cops

• Crosby – Zero Defects

• Camp

• Peters

• Hammer & Champy

• Covey

• Nehemiah – Has Human Behavior ever evolved?

Quality Theory Quality Theory from a Contingency Perspective

There is a mass of potentially “contradictory” information…

…it is best to focus on fundamentals:

• What are our strengths?

• What are our competencies?

• In what areas do we need to improve?

• What are our competitors doing to improve?

• What is our organizational structure?

2 - 38

Quality Theory Quality Theory from a Contingency Perspective

Core Fundamental Variables

• Leadership

• Information Analysis

• Strategic Planning

• Employee Improvement

• Quality Assurance

• Customer role in Quality

• Quality Department

• Environment / Infrastructure

• Philosophy Driven

• Quality Breakthrough

• Project/team-based

improvement

Theme…

Mediocre or poor performance of a system is most often the result of…

…poor management.

Hmmmmmmmm

What is your role as umbra-manager?

What will you do differently tomorrow?

Homework • Deming believed poor quality was not the fault of the

workers, but resulted from management. Do you agree? Explain why or why not. (~1-2 pages)

• Select 2 of Deming’s 14 points, describe how the points could have improved quality in a business or volunteer organization you have been involved with. (~1 page each)

• Discuss some of the ways leaders resolve conflict in organizations. Which of these ways have you found to be most effective? Why?

• Why do companies that focus on their customers often develop a set of ethics that includes valuing employees? Please make your answer as substantive as possible.

Chapter 3

Global Supply Chain

Quality and

International Quality

Standards

• Managing Quality for the Multinational Firm

• Quality Improvement: The American Way

• Quality Improvement: The Japanese Way

• Quality Improvement: The European Way

• Quality Improvement: The Chinese Way

• ISO 9000:2000

Global Supply Chain Quality and

International Quality Standards Chapter 3

Globalization  The Physical Environment

 The Task Environment

 The Social Environment

Global Supply Chain Quality and

International Quality Standards Managing Quality for the Multinational Firm

The Malcolm Baldridge National Quality Award

Seven Categories 1. Leadership

2. Strategic Planning

3. Customer and Market Focus

4. Measurement, Analysis and Knowledge Management

5. Human Resource Focus

6. Process Management

7. Business Results

Quality Improvement: The American Way

Malcolm Baldridge National Quality Award

Deming Categories

Global Supply Chain Quality and International Quality

Standards The Japanese Way -- The Deming Prize

• Policy

• Organization and operations

• Collecting useful Information

• Analysis

• Planning for the Future

• Education and training

• Quality assurance

• Quality effects

• Standardization

• Control

Anything that does not add value

for the customer should be eliminated.

Global Supply Chain Quality and

International Quality Standards The Japanese Way -- Shingo’s seven wastes

1. Waste of overproduction

2. Waste of waiting

3. Waste of transportation

4. Waste of processing itself

5. Waste of stocks

6. Waste of motion

7. Waste of making defective products

Application:

The boss says, we need to cut costs.

Here is your answer of how.

Global Supply Chain Quality and

International Quality Standards The Japanese Way -- The Five S’s

1. Seiri: Organizing by getting rid of the unnecessary

2. Seiton: Neatness that is achieved by straightening offices

and work areas

3. Seiso: Cleaning Plant and Equipment

4. Seiketsu: Standardized locations for tools and equipment

5. Shetsuke: Discipline in maintaining the four prior S’s

Global Supply Chain Quality and

International Quality Standards The Worldwide Way ISO 9000:2008

Five Clauses: 1. Quality Management Systems

2. Management System

3. Resource Management

4. Product Realization

5. Measurement Analysis and Improvement

Global Supply Chain Quality and

International Quality Standards The Worldwide Way IS0 9000:2008

Eight Principles:

1. Customer focus

2. Leadership

3. Involvement of people

4. The Process approach

5. A systems approach to management

6. Continual Improvement

7. Factual Approach to Decision Making

8. Mutually beneficial supplier relationship

Global Supply Chain Quality and

International Quality Standards The Worldwide Way IS0 9000:2008

Global Supply Chain Quality and

International Quality Standards Chapter Summary

Quality Models

 Baldridge

 Deming

 European Quality Award

 ISO 9000

Get it?

Create a culture of… Increasing Value added

Eliminating Non-Value added (waste)

Ongoing at every moment, not just as a project

What do you think about awards?

When you are the CEO… Will you organize your organization to get an award?

or

Will you organize your organization to be a quality (safe) organization, and apply for an award?

What values do the awards offer us (managers)?

Chapter 4

Strategic Quality Planning

1 - 57

Vision

Desired Future

Today

Cu rre n t

Re a li t y

We (YOU) need to create a

compelling vision to

change people’s behavior

Adapted from “The Systems Thinker”

Strategic Quality Planning Chapter 4

• Strategy and quality

improvement

• Content

• The importance of time in

Leadership for quality

• Quality and ethics

• Quality as a strategy

• Quality strategy process

• Deploying quality

• Does quality lead to

better business results?

• Supply chain strategy

Strategic Quality Planning Strategy Content

Quality improvement involves identifying

potential areas for improvement and planning

the implementation of projects and

improvements

Strategic Quality Planning The importance of time in quality improvement

When goals are set, one of three things will occur: 1. People will achieve the goals and incur positive results

2. People will distort the data

3. People will distort the system

Problems with measuring Educational Performance - Change answers

- Coaching during exams

- Handing out tests in advance

- Not counting weaker/ prevent from taking test

Strategic Quality Planning Leadership for quality

Leadership is the process by which a leader

influences a group to move towards the

attainment of superordinate goals (goals that

get people from opposing sides to come

together and work toward a common end

result).

Strategic Quality Planning Leadership for quality

For followers to have power, leadership

must share power.

As a result leadership is about the sharing of

power.

Strategic Quality Planning Leadership for quality

This power takes many forms: • The power of expertise

• Reward power

• Coercive power

• Referent power

• Legitimate power

Strategic Quality Planning Quality and Ethics

Quality appears to be good business

Quality is also good ethics

“We build good ships. At a profit if we can, at

a loss if we must. But, we build good ships”

Strategic Quality Planning Quality as a strategy

Cost of Quality

PAF Paradigm • Prevention Costs (training, planning)

• Appraisal Costs (testing equipment & time)

• Failure Costs (internal & external)

Prevention Costs

Failure Costs (Internal & External)

Strategic Quality Planning Quality as a strategy

Product/Service Differentiation through • Cost – Low cost provider

• Focus – Market segment

• Quality – Quality as a core competency

Mature Strategic

Planning Process

Hoshin Kanri Policy Deployment

Catchball

(Policy Deployment) Interactive nature of teams

reporting up and feedback from

management.

Company develops a

3 - 5 year plan

Senior Executives develop the

current year’s objectives.

Strategic Quality Planning Does Quality Lead to Better Business Results?

Quality and

• Price

• Cost

• Productivity

• Profitability

• Environment

Quality as a Strategy • Reviewed strategic planning frameworks to help us

achieve results

• Align vision, mission, values, strategy and operations

• Have you ever experienced mis-alignment? What happened?

• What will you do differently?

Homework • Deming believed poor quality was not the fault of the

workers, but resulted from management. Do you agree? Explain why or why not. (~1-2 pages)

• Select 2 of Deming’s 14 points, describe how the points could have improved quality in a business or volunteer organization you have been involved with. (~1 page each)

• Discuss some of the ways leaders resolve conflict in organizations. Which of these ways have you found to be most effective? Why?

• Why do companies that focus on their customers often develop a set of ethics that includes valuing employees? Please make your answer as substantive as possible.

Go Forth…

People are the engine of

creativity and innovation

That’s YOU