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2015-2016 Mechanical/Civil Undergraduate Senior Design

Water Treatment by Hydrodynamic Cavitation and Ultraviolet Radiation

NEED:

1. ADD DETAIL TO DISCUSSION

2. ADD TABLE FOR BUDGET SECTION

3. NAMES ON PAGES

4. Environmental Section

5. Add the solid works model

6. Cover page

7. Add decision matrices

Submitted by

Christopher Bitikofer

Sarah Ridha

Brandyn Krieger

Terran Engle

Project Mentor

Chikashi Sato, Ph.D

Draft 2 Submitted: 11/6/2015

Table of Contents Introduction 2 Discussion 3 Detailed Engineering Specifications: 4 System Piping and Instrumentation Diagram (P&ID) 5 Management 7 Budget 8 Appendices 9 Capability Statements 9 Gantt Chart 10 References 11

Introduction

Access to clean drinking water in underdeveloped areas of the world is a growing problem due to global increases in both population and pollution. Current methods of water treatment are impractical to apply in many parts of the world, as these technologies are expensive, require large facilities staffed by a litany of professionals, and the production/disposal of treatment chemicals that often have negative environmental impacts. The need to develop a method of water treatment that is less expensive, operates without the use of chemical treatments, and has relatively low electrical power usage is of profound importance. One of the most viable and promising optionsoptions is to make use both cavitation and ultraviolet light (UV). The purpose of this project is to develop a system for researching the combined effects of these two forms of water purification.

Cavitation occurs when the static pressure of water drops below vapor pressure. Small microbubbles form and slowly collapse in an energetic manner. As cavitation bubbles collapse, temperatures within the bubble can reach upwards of 5000 degrees Kelvin. Due to pyrolytic decomposition that takes place within the collapsing bubbles, the OH radicals and shock waves arecan be generated at the gas–liquid interface (A. Agarwal et al, 2011). These radicals degrade contaminants suspended within the water that would otherwise resist ultraviolet degradation. This makes cavitation a promising method of water treatment.

Ultra violet light is capable of killing bacteria and living contaminants in water. Short wavelength UV light, in the range of 10 nm to 400 nm, kills cells by interacting with their structures and disrupting DNA (NIOSH, 2008). UV light is capable of killing up to 99.99% of bacteria in clear water. This system of water purification is both cost effective and nontoxicchemical free but it cannot break down particle contaminants that bacteria tend to live in. However in combination with a particle filtration system, or in our case a cavitation system, UV reactors are simple to maintain, cost effective and chemical free.

The concise purpose of this team’s senior design project will be to develop a fluid flow test apparatus to demonstrate the degree of effectiveness of the combination of UV radiation and hydrodynamic cavitation. In addition, this team will make an array of improvements to last year’s design in order to improve ease of use, overall functionality, accuracy of data, and scientific value of the project. An analysis regarding the effects that scaling a similar system up would have on the environment will be performed. Furthermore the system will be tested and iteratively improved as needed.

Discussion

In order to develop an efficient, inexpensive, and portable water purification system, the WTHC team built on the research and design work of last year’s hydrodynamic cavitation senior design team. Last year, the HC team ran numerous tests to determine how effectively hydrodynamic cavitation can purify water. They found the most effective cavitation device to be a simple Venturi Tube operating under controlled temperature and pressure. Our objective was to expand on this work in the following ways:

1. Development of a UV reactor purification system that can maintain an operating temperature between 15 and 20 degrees Celsius using a heat exchanger cooling jacket.

2. Integration of this UV reactor into the hydro cavitation system in such a way that the new system is able to:

a. run only the cavitation system.

b. run only the UV system.

c. run cavitation and then the UV system in series.

d. run the UV and then the cavitation system in series.

3. Develop a data collection system that will electronically record temperature, pressure, and flow rate periodically throughout a test run of the system. The system needs to record this data automatically with a high degree of accuracy.

4. The completed system must be portable. It needs to fit in a suitcase when disassembled.

5. The system must be modular to enable future modification and easy assembly/disassembly.

Analysis of Environmental Issues in the project

Environmental analysis is an important component in any project. As a matter of fact, projects are supposed to minimize the harm to environment in an important way. This promotes the idea of sustainable development which is a concept that has been adopted by many countries across the world. Therefore, we will provide analysis of the environmental issues such as noise, air quality, water quality and solid waste generation. This analysis is shown in the table below.

Issue

Severity

impact

Mitigation measures

Noise

The system will lead to production of noise. The noise will come from the pump. However, the noise will be minimal since It is a small system

It will have a negative impact to the operator

The operator should wear protective devices on his ears.

The equipment should be stored away dwelling units

Air quality

The effect on the quality of air will be minimal since the system has a clean technology. However, there will be some pollution coming from the pump

It will affect air quality within a minimal range

Proper maintenance of the pump and other components of the system

Water quality

The system will require oiling of valves, pump and other components. This can lead to oil spill

Oil substances may be washed away and directed to water bodies. This will have negative impact on quality of water that is used by animals and people

Regular inspections to minimize chances of oil leakage

Solid waste generation

This project will lead to generation of waste materials that will be used in construction phase.

The materials will contaminate the immediate environment.

Proper waste management techniques i.e. prevention, reduction, recycling and treatment

The components of cultivation reactor are likely to cause some negative environmental impacts. As a matter of fact, they may contaminate the immediate environment during construction and operation phase of the system. In this case, environmental mitigation measures should be applied to minimize the potential harm to the environment. In this case, waste management techniques should be applied to prevent, reduce, recycle or treat the waste generated during assembling and operation of the system. The UV reactor can affect the health of the operator since it may release rays that can damage body cells. Therefore, effective measures should be taken to protect operators from the effect of UV rays. In this case, protective clothing should be provided to enhance the safety of operators of the system. Moreover, training of operators is essential to minimize the health issues that may arise.

Detailed Engineering Specifications:

The following engineering specifications were used extensively in the design of the cavitation and UV purification system. These figures are developedare from thefrom requests ofby the client, last year’s design team, and the physical measurements this team collected.

Table 1. WTHC Engineering Specifications

System Piping and Instrumentation Diagram (P&ID)

Using the design specifications from Figure 1, the following piping and instrumentation diagram was developed. It integrates the system that last year’s cavitation team developed with a UV reactor to facilitate research on the combined effects of the two purification systems.

The system operates in has ffour our modes of operation: cavitation only, UV only, cavitation to UV, and UV to cavitation. It can be operated at various pressures and flow rates in accordance with the engineering specifications laid out earlier. The operational mode can be changed by adjusting the valves as described below.

Figure 1. P&ID

C:\Users\LabUser\Downloads\P&ID_R2_Report.jpg

Bypass Branch

V5

V2

V3

V4

V1

To run the system in cavitation only mode, Vvalve 1 (V1) is turned to a position that allows flow to the cavitation device but not to down the bypass branch. Valve 2 (V2) is closed and Valve 3 (V3) and Valve 4 (V4) are opened. This is illustrated in figure 2.

Figure 2. Cavitation Oonly Mmode

C:\Users\LabUser\Downloads\P&ID_R2_Report.jpg

V5

V2

V3

V4

V1

To run the system in UV only mode, VValve 1 is turned to a position that will close off the branch that leads to the cavitation device and allow flow to the bypass branch. Valve 4four is closed and Vvalves 2three and 3two are opened.

Figure 2. UV Oonly Mmode

C:\Users\LabUser\Downloads\P&ID_R2_Report.jpg

V5

V2

V3

V4

V1

To run the system with cavitation and the UV in series, Valve 1 is positioned to allow flow through the cavitation device but not through the bypass branch. Valves 2 and 3 are both opened to allow most of the flow to go through Vvalve 3,three but pass a portion to the UV reactor. The water that runs through the UV reactor maycan be collected for testing fromby the sample port, Valve 5 (V5).

Figure 2. Cavitation and UV in series

C:\Users\LabUser\Downloads\P&ID_R2_Report.jpg

V5

V1

V4

V3

V2

Finally, to run the system with the UV and then cavitation in series, the system is first set to UV only mode. After a suitable period of time, the system is then switched to cavitation only mode. In this way, the effects of cavitation on UV treated water can be studied.

Management

Although the WTHC team has collaborated on almost every aspect of this project, the following major responsibilities were have been assigned to individuals in the group.

Table 2. Team Member Responsibilities

Team Member

Responibilites

Christopher Bitikofer

P&ID

 

CADD Modeling

Sarah Ridha

Environmental Analysis

 

Hydraulic Design

Terran Engle

Data Collection

 

Schedule Management

 

Team Communication

Brandyn Krieger

Part Analysis

 

Budgeting

Budget

The following table shows each part that has been purchased and a brief description of its function why. ThusSo far, $430 dollars out of theour allotted budget of $1000 dollars has been spent.

Appendices

Capability Statements

Christopher Bitikofer will be in charge of P&ID drafting and CAD modeling for this project. Christopher is a Senior Engineering student in ISU’s Mechanical Engineering Program. Christopher has significant experience modeling using SolidWorks making him well suited to model and draft P&ID’s for this team’s flow loop test apparatus. Christopher has taken relevant courses including Fluid Mechanics, Compressible Fluid Flow, Solid Modeling, Mechanical Vibrations Analysis, Control System’s Design, Mechanical Systems Measurement Lab and Thermal Fluids Lab.

Brandyn Krieger is responsible for budgeting, part/material analysis, and selection. He is a senior at ISU majoring in Mechanical Engineering. Courses applicable to this project include: Compressible Fluids, Fluid Mechanics, Control Systems, Heat Transfer, Thermodynamics, Engineering Economics, and Mechanics of Materials. Brandyn also has an extensive background in construction including, but not limited to, residential plumbing. This brings a knowledge of types and materials of pipes, joints/couplers, valves, and other plumbing related components.

Terran Engle is a senior in mechanical engineering at Idaho State University. He will be in charge of data collection, UV reactor design, schedule management, and team communication. Terran has taken Measurement Systems Lab, and is currently taking Thermal Fluids Lab. The skills Terran acquired in these labs are applied in designing the data collection portion of the project. Terran has also taken Fluid Mechanics, Thermodynamics, Heat Transfer, Vibration Analysis, Control Systems, various math classes, and various machine design classes. His work experience includes an internship at ON Semiconductor where he worked on a database management project and an internship at Feuerborn Associates Engineering where he worked on various projects performing a variety of functions including Gantt chart development, CAD modeling, design, and analysis. He applied this knowledge to the UV reactor design, and to the development of the schedule.

Sarah Ridha is a Senior Civil Engineering student at Idaho State University. Sarah will be in charge of the environmental analysis and some Fluid and Hydraulic Design. Sarah has taken some pertinent courses including Mechanics of Materials, Dynamics, Fluid Mechanics, Chemistry, Water and Water Waste Quality, Introduction to Environmental Engineering and Hydraulic Design. These courses make Sarah uniquely capable of making the environmental considerations that will allow future designer to bridge the gap between this small scale system for research purposes and application to reality.

Gantt Chart

The following Gantt chart was developed to schedule the project and keep track of significant milestones for the development of this system. The The schedule can be summarized by The WTHC team was remarkably successful in following this schedule.

Figure 2. Gantt Chart

C:\Users\LabUser\Downloads\Gantt Chart 10-23-2015.jpg

References

Agarwal Ashutosh, Ng Jern Wun, and Liu Yu, 2011, Principle and Applications of Microbubble and Nanobubble Technology for Water Treatment, Chemosphere v. 84 p. 1175–1180

"Word of the Month: Ultraviolet Germicidal Irradiation (UVGI)" (PDF). NIOSH eNews 5 (12). National Institute for Occupational Safety and Health . April 2008. Retrieved 4 May 2015.

13

Sheet1

Category Specification Value Units
UV Reactor Specs Flow Rate 100 mL/min
Temperature 15-20 ˚C
Volume 2 L
Cavitation System Specs Flow Rate 1700-2300 mL/min
Vibration 0 Hz
Pressure 344.7-620.5 kPa
Modes of Operation UV Only - -
Cavitation Only - -
UV to Cavitation Series - -
Cavitation to UV Series - -
Data Collection Pressure Readings at Critical Points - -
Temp Readings at Critical Points 0.5 kPa
Flow Rate at Critical Points 0.5 ˚C
Automatic Data Logging 1 mL/min
Consistent Results - -
UV Reactor Dimensions Big Cylinder Height 30.5 cm
Big Cylinder Inside Diameter 20.9 cm
Big Cylinder Thickness 0.5 cm
Small Cylinder Height 30.5 cm
Small Cylinder Inside Diameter 15.7 cm
Small Cylinder Thickness 0.5 cm
System Size Constraints Fits into a suitcase 30.5x68.6x48.3 cm
Budget Within Budget 1000 USD

CategorySpecificationValueUnits

UV Reactor SpecsFlow Rate 100mL/min

Temperature 15-20˚C

Volume2L

Cavitation System SpecsFlow Rate1700-2300mL/min

Vibration0Hz

Pressure344.7-620.5kPa

Modes of OperationUV Only--

Cavitation Only--

UV to Cavitation Series--

Cavitation to UV Series--

Data CollectionPressure Readings at Critical Points--

Temp Readings at Critical Points0.5kPa

Flow Rate at Critical Points0.5˚C

Automatic Data Logging1mL/min

Consistent Results--

UV Reactor DimensionsBig Cylinder Height30.5cm

Big Cylinder Inside Diameter20.9cm

Big Cylinder Thickness0.5cm

Small Cylinder Height30.5cm

Small Cylinder Inside Diameter15.7cm

Small Cylinder Thickness0.5cm

System Size ConstraintsFits into a suitcase30.5x68.6x48.3cm