Accounting Discussion #2 (part A)

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spptchap004.ppt

PowerPoint Authors: Susan Coomer Galbreath, Ph.D., CPA Charles W. Caldwell, D.B.A., CMA Jon A. Booker, Ph.D., CPA, CIA Cynthia J. Rooney, Ph.D., CPA

Copyright © 2014 by The McGraw-Hill Companies, Inc. All rights reserved.

Job-Order Costing

Chapter 4

Chapter 4: Job-Order Costing

Managers need to assign costs to products to facilitate external financial reporting and internal decision making. This chapter illustrates an absorption costing approach to calculating product costs known as job-order costing.

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Job-Order Costing: An Overview

Job-order costing systems are used when:

  • Many different products are produced each period.
  • Products are manufactured to order.
  • The unique nature of each order requires tracing or allocating costs to each job, and maintaining cost records for each job.

Job-order costing systems are used when:

 

  • Many different products are produced each period.
  • Products are manufactured to order.
  • The unique nature of each order requires tracing or allocating costs to each job, and maintaining cost records for each job.

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Job-Order Costing: An Overview

Examples of companies that would use

job-order costing include:

1. Boeing (aircraft manufacturing)

2. Bechtel International (large scale construction)

3. Walt Disney Studios (movie production)

Companies that may benefit from using job order costing systems include Boeing, Bechtel International, and Walt Disney Studios.

Boeing is an aircraft manufacturer. Bechtel is perhaps the largest international construction company. The company works on huge projects that are unique to customer needs. Walt Disney Studios produces movies and entertainment parks.

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Job No. 1

Job No. 2

Job No. 3

Charge direct material and direct labor costs to each job as work is performed.

Job-Order Costing – An Example

Direct Materials

Direct Labor

Types of manufacturing costs that are assigned to products using a job-order costing system:

 

Direct costs

1. Direct materials  Traced directly to each job as the work is performed.

2. Direct labor  Traced directly to each job as the work is performed.

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Manufacturing Overhead, including indirect materials and indirect labor, are allocated to all jobs rather than directly traced to each job.

Job-Order Costing – An Example

Direct Materials

Direct Labor

Job No. 1

Job No. 2

Job No. 3

Manufacturing Overhead

Indirect manufacturing costs are referred to as manufacturing overhead. Manufacturing overhead includes both indirect materials and indirect labor. These costs are allocated to jobs rather than directly traced to each job.

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The Job Cost Sheet

PearCo Job Cost Sheet

Job Number A - 143

Date Initiated 3-4-11

Date Completed

Department B3

Units Completed

Item Wooden cargo crate

Direct Materials

Direct Labor

Manufacturing Overhead

Req. No.

Amount

Ticket

Hours

Amount

Hours

Rate

Amount

Cost Summary

Units Shipped

Direct Materials

Date

Number

Balance

Direct Labor

Manufacturing Overhead

Total Cost

Unit Product Cost

The job cost sheet is used by the accounting department to track the direct and indirect costs associated with a given job. A job number uniquely identifies each job. Direct material, direct labor, and manufacturing overhead costs are accumulated for each job. The job cost sheet is a subsidiary ledger to the Work in Process account.

We will look at a job cost sheet used by a hypothetical company called PearCo. The company has a job that calls for the construction of wooden cargo crates. You can see the separate sections for direct materials, direct labor, and manufacturing overhead. In addition, we have a section to summarize total costs of the job.

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Measuring Direct Materials Cost

Will E. Delite

Once a sales order has been received and a production order issued, the Production Department prepares a materials requisition form to specify the type, quantity, and total cost of materials (e.g., $116) to be drawn from the storeroom, and the job number (e.g., A-143) to which the cost of the materials is to be charged.

Here is the materials requisition form completed for job A - 143. The requisition is number X7 - 6890. The worker has requested twelve 2 by 4s, 12 feet long, and twenty 1 by 6s, 12 feet long. The unit cost of the lumber is shown in the unit cost column. The quantity requested is multiplied by the unit cost to arrive at the total cost for materials. The person in charge of the storeroom will issue the lumber once the materials requisition form has been properly authorized.

For an existing product, the production department can refer to a bill of materials to determine the type and quantity of each item of materials needed to complete a unit of product.

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Measuring Direct Materials Cost

The Accounting Department records the total direct material cost (e.g., $116) on the appropriate job cost sheet. Notice, the material requisition number (e.g., X7-6890) is included on the job cost sheet to provide easy access to the source document.

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PearCo Job Cost Sheet
Job Number A - 143 Date Initiated 3-4-11
Date Completed
Department B3 Units Completed
Item Wooden cargo crate
Direct Materials Direct Labor Manufacturing Overhead
Req. No. Amount Ticket Hours Amount Hours Rate Amount
X7-6890 $ 116
Cost Summary Units Shipped
Direct Materials $ 116 Date Number Balance
Direct Labor
Manufacturing Overhead
Total Cost
Unit Product Cost
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Measuring Direct Labor Costs

Workers use time tickets to record the amount of time that they spent on each job and the total cost assigned to each job.

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PearCo Employee Time Ticket
Time Ticket No. 36 Date 3-5-11
Employee I. M. Skilled Station 42
Starting Ending Hours Hourly
Time Time Completed Rate Amount Job No.
0800 1600 8.00 $ 11.00 $ 88.00 A-143
Totals 8.00 $ 11.00 $ 88.00 A-143
Supervisor C. M. Workman
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Job-Order Cost Accounting

The Accounting Department records the labor costs from each time tickets (e.g. $88) on to the job cost sheet.

Sheet1

PearCo Job Cost Sheet
Job Number A - 143 Date Initiated 3-4-11
Date Completed
Department B3 Units Completed
Item Wooden cargo crate
Direct Materials Direct Labor Manufacturing Overhead
Req. No. Amount Ticket Hours Amount Hours Rate Amount
X7-6890 $ 116 36 8 $ 88
Cost Summary Units Shipped
Direct Materials $ 116 Date Number Balance
Direct Labor $ 88
Manufacturing Overhead
Total Cost
Unit Product Cost
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Learning Objective 4-1

Compute a predetermined overhead rate.

Learning objective 4-1 is to compute a predetermined overhead rate.

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Why Use an Allocation Base?

An allocation base, such as direct labor hours, direct labor dollars, or machine hours, is used to assign manufacturing overhead to products.

We use an allocation base because:

  • It is impossible or difficult to trace overhead costs to particular jobs.
  • Manufacturing overhead consists of many different items ranging from the grease used in machines to the production manager’s salary.
  • Many types of manufacturing overhead costs are fixed even though output fluctuates during the period.

An allocation base, such as direct labor hours, direct labor dollars, or machine hours, is used to assign manufacturing overhead to products. Allocation bases are used because:

  • It is impossible or difficult to trace these costs to particular jobs (i.e., manufacturing overhead is an indirect cost).
  • Manufacturing overhead consists of many different items ranging from the grease used in machines to the production manager’s salary.
  • Many types of manufacturing overhead costs are fixed even though output may fluctuate during the year.

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The predetermined overhead rate (POHR) used to apply overhead to jobs is determined before the period begins.

Manufacturing Overhead Application

The predetermined overhead rate is calculated by dividing the estimated amount of manufacturing overhead for the coming period by the estimated quantity of the allocation base for the coming period. Ideally, the allocation base chosen should be the cost driver of overhead cost.

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Using a predetermined rate makes it
possible to estimate total job costs sooner.

Actual overhead for the period is not
known until the end of the period.

The Need for a POHR

Predetermined overhead rates that rely upon estimated data are often used because: (1) actual overhead costs for the period are not known until the end of the period, thus inhibiting the ability to estimate job costs during the period; and (2) actual overhead costs can fluctuate seasonally, thus misleading decision makers.

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Computing Predetermined Overhead Rates

The predetermined overhead rate is computed before the period begins using a four-step process.

  • Estimate the total amount of the allocation base (the denominator) that will be required for next period’s estimated level of production.
  • Estimate the total fixed manufacturing overhead cost for the coming period and the variable manufacturing overhead cost per unit of the allocation base.
  • The third step is to use a cost formula to estimate the total manufacturing overhead cost for the coming period.
  • Compute the predetermined overhead rate.

The predetermined overhead rate is computed before the period begins using a four-step process.

  • Estimate the total amount of the allocation base (the denominator) that will be required for next period’s estimated level of production.
  • Estimate the total fixed manufacturing overhead cost for the coming period and the variable manufacturing overhead cost per unit of the allocation base.
  • The third step is to use a cost formula to estimate the total manufacturing overhead cost for the coming period.

4.Compute the predetermined overhead rate.

Let’s look at a PearCo example.

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End of Chapter 4

End of chapter 4.

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PearCo Materials Requisition Form

Requisition No. X7 - 6890Date 3-4-11

Job No. A - 143

Department B3

DescriptionQuantityUnit CostTotal Cost

2 x 4, 12 feet123.00$ 36.00$

1 x 6, 12 feet204.00 80.00

116.00$

Authorized

Signature

PearCo Job Cost Sheet

Job Number A - 143Date Initiated 3-4-11

Date Completed

Department B3Units Completed

Item Wooden cargo crate

Direct MaterialsDirect LaborManufacturing Overhead

Req. No.AmountTicketHoursAmountHoursRateAmount

X7-6890116$

Cost SummaryUnits Shipped

Direct Materials116$ DateNumberBalance

Direct Labor

Manufacturing Overhead

Total Cost

Unit Product Cost

PearCo Employee Time Ticket

Time Ticket No. 36 Date3-5-11

EmployeeI. M. Skilled Station42

StartingEndingHoursHourly

TimeTimeCompletedRateAmountJob No.

080016008.0011.00$ 88.00$ A-143

Totals8.0011.00$ 88.00$ A-143

Supervisor

C. M. Workman

PearCo Job Cost Sheet

Job Number A - 143Date Initiated 3-4-11

Date Completed

Department B3Units Completed

Item Wooden cargo crate

Direct MaterialsDirect LaborManufacturing Overhead

Req. No.AmountTicketHoursAmountHoursRateAmount

X7-6890116$ 36888$

Cost SummaryUnits Shipped

Direct Materials116$ DateNumberBalance

Direct Labor88$

Manufacturing Overhead

Total Cost

Unit Product Cost