Math Help in Excel
Welcome
| Welcome! | ||||
| Please read this page (in particular) very carefully. | ||||
| Instructions | ||||
| You need to understand how to send your assignments (deliverables) | ||||
| to your instructor. The tabs (bottom of each sheet) in this | ||||
| document contain all of the deliverables expected of you. | ||||
| If you need help along the way, look for these special cells that have a red indicator | ||||
| in the corner. It looks like the "Read me" box to the right: | Read me | |||
| Simply slide your cursor over the red-cornered cell and you will get more information. | ||||
| The format for all of the deliverables is the same: | ||||
| The 'assignment objective' is in black font. | ||||
| The next segment is in green font. These are your instructions for that assignment. | ||||
| The blue font is the data (where applicable) for completing each the assignment. | ||||
| Retain 6 decimal places throughout all your calculations. This will prevent rounding errors. | ||||
| Report ALL results in 6 decimals with the exception of baseline sigma, critical values and degrees of freedom | ||||
| otherwise the assignment will be returned as incorrect. Your answers must match the answers in the answer key. | ||||
| Software | ||||
| We are using Excel software for the projects. You may use other software | ||||
| to complete your projects, but please 'report' your answers in the Excel format | ||||
| described below. | ||||
| You may complete your assignments with any version of Excel software. | ||||
| All assignments can easily be completed with a basic copy of Excel. | ||||
| There is also an Add-In feature which is available for Excel that can be helpful, | ||||
| although it is not required. The Add-In feature comes free with each Excel package, | ||||
| although it may not be currently loaded into your copy. | ||||
| Following are the simple instruction for loading the Excel Add-ins for both Excel 2003 | ||||
| and Excel 2007. (Slide your cursor over the red-cornered cells to read) | ||||
| Excel 2003 | Excel 2007 | |||
| Excel Novice - Please read | ||||
| Project Timeline | ||||
| The project due date schedule is in a separate tab. | ||||
| Deliverables include: | ||||
| Project charter | ||||
| Baseline sigma | ||||
| Histogram | ||||
| Expected variation | ||||
| t test | ||||
| Chi square | ||||
| ANOVA | ||||
| DOE | ||||
| Scatter diagram | ||||
| Control chart (XmR) | ||||
| Pp Ppk | ||||
| How to submit an Assignment | ||||
| In response to customers like you, we have added a peach-colored box | ||||
| for each deliverable. We have done this to make it clear (and consistent) the | ||||
| areas of the project that will be reviewed to your instructor. | ||||
| Project: | Manufacturing Project | |||
| Deliverable: | Improve phase - gen. sol. | |||
| Student last name: | Johnson | |||
| What is the control chart telling you? | ||||
| There is a point out of control at subgroup #15. I would try to figure out why that happened. We would also recalculate the control limits because there is evidence the process has changed. | ||||
| What is the average of subgroup 1? | 22 | |||
| What is the average of subgroup 2? | 34 | |||
| What is the average of subgroup 3? | 23 | |||
| What is the average of subgroup 4? | 22 | |||
| What is the average of subgroup 5? | 25 | |||
| What is the average of subgroup 6? | 23 | |||
| What is the average of subgroup 7? | 29 | |||
| What is the average of subgroup 8? | 27 | |||
| Read this! | ||||
| To send each assignment to your instructor: | ||||
| Click-and-hold the LEFT mouse button at the TOP-LEFT corner of the | ||||
| peach-colored box, then while holding down on that button, drag to | ||||
| the LOWER-RIGHT corner of the box. This will highlight the entire | Read this! | |||
| peach-colored box. Release the mouse button. Do a CTRL-C. This will | ||||
| copy what has been highlighted. | ||||
| Go to your Villanova website and follow this sequence: | ||||
| 1. COMMUNICATE | ||||
| 2. CLASS ROSTER | ||||
| 3. Click on your instructor's email envelope icon | ||||
| 4. Type "Check My Work - Specific assignment" in the SUBJECT box. | ||||
| 5. Click once inside of the message box | ||||
| 6. Do a CTRL-V. This will paste your deliverable into this box. | ||||
| Don't be concerned if after you paste it, the appearance of the text is out of | ||||
| alignment. It will straighten out after you hit SEND. | ||||
| 7. SEND Check your SENT ITEMS folder afterward to see how it straightened out. | ||||
| Please 'hand-in' your assignments throughout the course. | ||||
| DO NOT SAVE THEM FOR THE END. | ||||
| Procrastinators: The deadline for completing all project deliverables | ||||
| is 7 days prior to the end of the course. |
Instructor:
These cells contain some hints, tips, and self-checks.
If you would like to print any of the tips, right click the cell containing the tip and select Edit Comment.
Highlight the text, copy and paste in a any text document like WORD for printing.
Instructor:
EXCEL 2003 or earlier
Click on the TOOLS tab in the top bar of Excel. If your computer already has the “Data
Analysis” option listed, you are ready to go. Your Data Analysis tools have already been added.
Under the Data Analysis Function you will find some of the more advanced functions that we will be discussing such as ANOVAs, and t tests.
If you do not see Data Analysis listed under the TOOLS tab, I encourage you to go to the Help function in Excel for specific instructions on how to load “the Data Analysis Toolpak” in your version of Excel.
Here are the easy standard instructions for Excel 2003 if you need to load the Add-Ins.
1) On the Tools menu, click Add-Ins.
2) In the Add-Ins available box, select the check box next to Analysis Toolpak, and then click OK.
3) When you load the Analysis Toolpak, the DATA ANALYSIS command is automatically added to the TOOLS menu.
If your version if slightly different than the above, refer to your HELP function for details on loading Tookpak.
See the next spreadsheet at the bottom of this worksheet entitled EXCEL EXAMPLES for an illustration.
The Data Analysis function in Excel is NOT required for the completion of this course.
Villanova instructor:
Excel 2007
The Analysis ToolPak is a Microsoft Office Excel add-in program that is available when you install Microsoft Office or Excel. To use it in Excel, however, you need to load it first.
1. Click the Microsoft Office Button , and then click Excel Options.
2. Click Add-Ins, and then in the Manage box, select Excel Add-ins.
3. Click Go.
4. In the Add-Ins available box, select the Analysis ToolPak check box, and then click OK.
If you get prompted that the Analysis ToolPak is not currently installed on your computer, click Yes to install it.
5. After you load the Analysis ToolPak, the Data Analysis command is available in the ANALYSIS group on the DATA tab.
See the next spreadsheet EXCEL EXAMPLES for an illustration.
The Data Analysis function in Excel is NOT required for this course.
Instructor:
It is beyond the scope of this Black Belt course to teach students how to perform all of the functions of Excel.
The Microsoft web site has excellent FREE tutorials for both Excel 2003 or Excel 2007.
Excel 2007
http://office.microsoft.com/en-us/training/CR100479681033.aspx
Excel 2003
http://office.microsoft.com/en-us/training/CR061831141033.aspx
Or, ask a business colleague, who is proficient in Excel to show you how to do some of the basic things such as copying, cutting, pasting, copying from sheet to sheet, etc.
Please do not expect your Black Belt class instructor to teach you how to use Excel software. That is not the objective of this course. This course will highlight specific Excel commands that are unique to Six Sigma, but it is not the objective of this course to teach basic Excel commands. Please use the suggested resources listed above.
Welcome
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Excel examples
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Scatter Diagram
Project due date
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The project
| This spreadsheet tab provides illustrations of adding the DATA ANALYSIS capability to your Excel software. | ||||||||||
| If you see Data Analysis already listed under the Tools tab, you are set. If you do not see Data Analysis | ||||||||||
| follow the instructions in the Green tab. | Excel 2003 instructions | |||||||||
| Excel 2003 or earlier versions of Excel example | ||||||||||
| This spreadsheet tab provides illustrations of adding the DATA ANALYSIS capability to your 2007 Excel software. | ||||||||||
| If you see Data Analysis already listed under the DATA tab, you are set. If you do not see Data Analysis | ||||||||||
| follow the instructions in the Green tab. | Excel 2007 instructions | |||||||||
| Excel 2007 example |
Instructor:
EXCEL 2003 or earlier
Click on the TOOLS tab in the top bar of Excel. If your computer already has the “Data
Analysis” option listed, you are ready to go. Your Data Analysis tools have already been added.
Under the Data Analysis Function you will find some of the more advanced functions that we will be discussing such as ANOVAs, and t tests.
If you do not see Data Analysis listed under the TOOLS tab, I encourage you to go to the Help function in Excel for specific instructions on how to load “the Data Analysis Toolpak” in your version of Excel.
Here are the easy standard instructions for Excel 2003 if you need to load the Add-Ins.
1) On the Tools menu, click Add-Ins.
2) In the Add-Ins available box, select the check box next to Analysis Toolpak, and then click OK.
3) When you load the Analysis Toolpak, the DATA ANALYSIS command is automatically added to the TOOLS menu.
If your version if slightly different than the above, refer to your HELP function for details on loading Tookpak.
Remember that the Data Analysis function is NOT necessary for the course, but it is helpful.
If you would like to print this tip, right click on the cell and select EDIT COMMENT. Then just highlight and copy the text, and paste in a document for printing.
Villanova instructor:
Excel 2007
The Analysis ToolPak is a Microsoft Office Excel add-in program that is available when you install Microsoft Office or Excel. To use it in Excel, however, you need to load it first.
1. Click the Microsoft Office Button , and then click Excel Options at the bottom.
2. Click Add-Ins, and then in the Manage box, select Excel Add-ins.
3. Click Go.
4. In the Add-Ins available box, select the Analysis ToolPak check box, and then click OK.
If you get prompted that the Analysis ToolPak is not currently installed on your computer, click Yes to install it.
5. After you load the Analysis ToolPak, the Data Analysis command is available in the ANALYSIS group on the DATA tab.
Remember that the Data Analysis function is not required for the course.
If you would like to print this tip, right click on the cell and select EDIT COMMENT. Then just highlight and copy the text, and paste in a document for printing.
Define (Project Charter)
| Week of Course | |||||||||||||||||
| 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | ||
| MANUFACTURING | N/A | N/A | Charter | Baseline sigma | Histograms | Expected variation | T test | Chi square | ANOVA | N/A | DOE | Scatter | XmR | PpPpk | N/A | N/A | M |
| Due Date | 1-Jul | 8-Jul | 15-Jul | 22-Jul | 29-Jul | 5-Aug | 12-Aug | 19-Aug | 26-Aug | 2-Sep | 9-Sep | 16-Sep | 23-Sep | 30-Sep | 7-Oct | 14-Oct | |
| N/A: No assignment | |||||||||||||||||
| Deadline for completion of all deliverables is October 13, 2014 | |||||||||||||||||
| NO EXCEPTIONS! NO EXTENSIONS! |
Measure (Baseline sigma)
| Manufacturing Project | |||
| Lovell Levelers, Inc. is a major provider of specialized parts | |||
| for the automotive industry. LLI’s biggest customer, Specific Motors | |||
| was not a delighted customer this month. In fact, last | |||
| Monday, the executive vice president of Specific Motors headquarters, | |||
| Phyllis Kendall was diverted from a return trip from Singapore | |||
| to drop in unexpectedly at the LLI plant. There was nothing | |||
| routine about this visit. She made it explicitly clear that | |||
| Specific Motors was disappointed with the level of quality relative | |||
| to the leveler plates. In particular, she was disappointed with the | |||
| current average of rejects at the rate of 1,350 defects per million | |||
| opportunities (DPMO) at a cost of poor quality of just over $256,000 | |||
| per quarter. She said the industry standard is <50 DPMO and | |||
| if we do not get the level of quality to the industry standard (as a | |||
| minimum) within the next six months, LLI should not expect | |||
| to keep the business next year. | |||
| The student will be a Black Belt working for LLI. The specifics about their company: | |||
| CEO | Bill Lovell | ||
| GM | Mary Nichols | ||
| Sponsor | John Hopps | ||
| Finance | Cindy Jenkins | ||
| Process owner | Leroy Miller | ||
| Master BB | Dennis Kens | ||
| Manufacturing | Mitch Freese | ||
| Design Engineer | Al Nelson | ||
| Quality | Debbie Judson | ||
| The deadline for completing all project deliverables is 7 days prior to the end of the course |
Analyze (Histogram)
| Objective: | ||||
| A problem statement needs to be developed. | ||||
| There needs to be a business case so that management will buy-in to having the team | ||||
| working on the project. The scope of the project also needs to be decided upon. This is | ||||
| important to ensure a likely successful completion. If the scope is too broad, a | ||||
| success may not be realized for years, or may not happen at all. | ||||
| Instructions for you: | ||||
| Create a project charter based | "Create a charter?" | |||
| upon the information in the introduction. (see "The project" tab below) | ||||
| In reality, you would fill in a charter with team members' names, stake holders, etc. We | ||||
| are not interested in those details for this simulation, but we do want to see what you | ||||
| come up with for four (4) items: Problem statement, business case, goal and project scope. | ||||
| How to submit an Assignment | ||||
| Project: | Manufacturing Project | |||
| Deliverable: | Project charter | |||
| Student last name: | Your LAST name here | |||
| What is the business case? | ||||
| Type in your business case here. | "Business Case?" | |||
| What is the problem statement? | ||||
| Type in your problem statement here. | "Problem Statement" | |||
| What is your goal statement? | ||||
| Type in your goal statement here. | "Goal Statement" | |||
| What is the project scope? | ||||
| Type in the scope here. | "The project scope?" | |||
| To send each assignment to your instructor: | ||||
| Click-and-hold the LEFT mouse button at the TOP-LEFT corner of the | ||||
| peach-colored box, then while holding down on that button, drag to | ||||
| the LOWER-RIGHT corner of the box. This will highlight the entire | ||||
| peach-colored box. Release the mouse button. Do a CTRL-C. This will | ||||
| copy what has been highlighted. | ||||
| Go to your Villanova website and follow this sequence: | ||||
| 1. COMMUNICATE | ||||
| 2. CLASS ROSTER | ||||
| 3. Click on your instructor's email envelope icon | ||||
| 4. Type "Check My Work - PROJECT CHARTER" in the SUBJECT box. | ||||
| 5. Click once inside of the message box | ||||
| 6. Do a CTRL-V. This will paste your deliverable into this box. | ||||
| Don't be concerned if after you paste it, the appearance of the text is out of | ||||
| alignment. It will straighten out after you hit SEND. | ||||
| 7. SEND Check your SENT ITEMS folder afterward to see how it straightened out. | ||||
| Please 'hand-in' your assignments throughout the course. | ||||
| DO NOT SAVE THEM FOR THE END. | ||||
| Procrastinators: The deadline for completing all project deliverables | ||||
| is 7 days prior to the end of the course. |
Instructor:
Information about project charters can be found on pages V-2 through V-5 in the Villanova Six Sigma Black Belt Handbook.
Instructor:
I am your sponsor for this project. If I was your actual sponsor, I would be very busy and would need to make decisions quickly. I would need to know what this project is all about and how it impacts the strategic objectives of the organization. Please limit this to a sentence or two.
Instructor:
Acting as your real-world sponsor, I would need to be sold on why we need to do this project. I wouldn't have time to read long explanations. I would need a short, to-the-point compelling reason why we need to do this. In the problem statement, we 'sell' the need for the project with specific and measureable data.
Instructor:
This needs a lot of thought. As your sponsor, I do not want to see 'scope creep.' "What's scope creep?"…please read on...
What the scope is not:
-It is not merely a timeline (i.e., when the Six Sigma project is to begin and when it is expected to end.)
-It is not restating the problem being attacked.
The scope defines the boundaries of the project--usually some beginning point and ending point. For example, if I were leading a project to improve the delivery of course materials to students, I would have the following boundaries:
The process (IN THIS PROJECT) starts: When the customers says, "Yes, I am interested in enrolling."
The process (IN THIS PROJECT) ends: When the customer receives the box from UPS that contains their handbook and CD's. The project stays within that confinement.
Included might be: Enrollment process, warehousing process, accounting process, and UPS delivery process.
What would NOT be included:
-Errors in the handbooks or CDs.
-User friendliness of the materials.
Any of these items would be fine for some OTHER PROJECT.
“Scope creep” is a common phenomenon with teams, but should be avoided. If the scope was predetermined to be as stated above, the team should stick to the confines of that scope. If they do not stick to it, eventually the team might begin to work on “login times.” Then, they might add to that the time it takes the enrollment rep to “close the sale.” Then, they might add to that making sure all materials are delivered error free. ...and on and on it goes. Thee scope creeps on and on. The team soon becomes frustrated and the probably of failure increases. It is best to establish the scope--then, the team needs to stick to it.
You may also include important constraints/assumptions including the staffing allocation (team composition) as well as the budget constraints in a scope statement.
Instructor:
What is your target improvement for this project, including a target date?
George Eckes mentions a 50% improvement as a possible target for Six Sigma projects. Is a 50% improvement enough in this case?
Analyze (Expected variation)
| Objective: | ||
| We want you to determine baseline sigma for both the current defect level and the | ||
| new target defect level. (approximate is okay) | ||
| You will need to refer to the tab below entitled "The Project" for this deliverable. | ||
| Instructions for you: | ||
| Calculate baseline sigma. | ||
| Sigma Levels | ||
| 6 sigma | 3.4 dissatisfied customer experiences per million (DPMO) | |
| 5 sigma | 233 DPMO | |
| 4 sigma | 6,210 DPMO | |
| 3 sigma | 66,810 DPMO | |
| 2 sigma | 308,770 DPMO | |
| 1 sigma | 697,672 DPMO | |
| How to submit an Assignment | ||
| Project: | Manufacturing | |
| Deliverable: | Baseline Sigma | |
| Student last name: | Your last name here | |
| Baseline sigma for current defect level:: | ||
| Baseline sigma for the new target defect level | ||
| To send each assignment to your instructor: | ||
| Click-and-hold the LEFT mouse button at the TOP-LEFT corner of the | ||
| peach-colored box, then while holding down on that button, drag to | ||
| the LOWER-RIGHT corner of the box. This will highlight the entire | ||
| peach-colored box. Release the mouse button. Do a CTRL-C. This will | ||
| copy what has been highlighted. | ||
| Go to your Villanova website and follow this sequence: | ||
| 1. COMMUNICATE | ||
| 2. CLASS ROSTER | ||
| 3. Click on your instructor's email envelope icon | ||
| 4. Type "Check My Work - BASELINE SIGMA" in the SUBJECT box. | ||
| 5. Click once inside of the message box | ||
| 6. Do a CTRL-V. This will paste your deliverable into this box. | ||
| Don't be concerned if after you paste it, the appearance of the text is out of | ||
| alignment. It will straighten out after you hit SEND. | ||
| 7. SEND Check your SENT ITEMS folder afterward to see how it straightened out. | ||
| Please 'hand-in' your assignments throughout the course. | ||
| DO NOT SAVE THEM FOR THE END. | ||
| Procrastinators: The deadline for completing all project deliverables | ||
| is 7 days prior to the end of the course. |
Analyze (T Test)
| Objective: | |||||
| The Black Belt team did a pareto analysis of the data and determined that three factors were causing | |||||
| over 95% of the problem with the leveler plates. Those factors are, | |||||
| the length of the plates, the width of the plates, and the thickness of the plates. | |||||
| You need to know if the data from these three 'product parameters' are normally distributed. | |||||
| Instructions for you: | |||||
| 1. Construct three (3) histograms for the three data sets. | |||||
| 2. Interpret each of the histograms to determine whether the variables are random or normally | |||||
| distributed. | |||||
| Data: | |||||
| Length | Width | Thickness | |||
| 10.67 | 7.51 | 0.551 | |||
| 10.74 | 7.57 | 0.546 | Histograms in Excel 2003 | ||
| 10.68 | 7.55 | 0.546 | |||
| 10.72 | 7.53 | 0.554 | |||
| 10.66 | 7.53 | 0.546 | Histograms in Excel 2007 | ||
| 10.69 | 7.56 | 0.542 | |||
| 10.70 | 7.52 | 0.545 | |||
| 10.72 | 7.58 | 0.538 | More on Bin Ranges | ||
| 10.69 | 7.55 | 0.552 | |||
| 10.68 | 7.53 | 0.547 | |||
| 10.72 | 7.56 | 0.546 | |||
| 10.70 | 7.58 | 0.545 | |||
| 10.70 | 7.55 | 0.546 | |||
| 10.73 | 7.55 | 0.548 | |||
| 10.75 | 7.54 | 0.546 | |||
| 10.73 | 7.57 | 0.543 | |||
| 10.69 | 7.54 | 0.548 | |||
| 10.68 | 7.55 | 0.545 | |||
| 10.70 | 7.55 | 0.553 | |||
| 10.77 | 7.56 | 0.539 | |||
| 10.72 | 7.54 | 0.549 | |||
| 10.69 | 7.56 | 0.541 | |||
| 10.66 | 7.56 | 0.543 | |||
| 10.69 | 7.55 | 0.545 | |||
| 10.63 | 7.54 | 0.549 | |||
| 10.68 | 7.55 | 0.546 | |||
| 10.73 | 7.56 | 0.545 | |||
| 10.74 | 7.57 | 0.540 | |||
| 10.65 | 7.54 | 0.541 | |||
| 10.69 | 7.55 | 0.545 | |||
| 10.70 | 7.54 | 0.547 | |||
| 10.72 | 7.55 | 0.543 | |||
| 10.75 | 7.53 | 0.545 | |||
| 10.71 | 7.54 | 0.546 | |||
| 10.72 | 7.55 | 0.547 | |||
| Upper Spec | 11 | 7.66 | 0.56 | ||
| Lower Spec | 10.5 | 7.45 | 0.54 | ||
| Target | 10.75 | 7.55 | 0.55 | ||
| How to submit an Assignment | |||||
| We are looking for obvious signs of special cause variation. Try using 6 bins to get a better picture. | |||||
| Slightly skewed is okay. | |||||
| YOU DO NOT NEED TO SEND THE ACTUAL HISTOGRAMS | |||||
| Project: | Manufacturing | ||||
| Deliverable: | Histogram | ||||
| Student last name: | Your LAST name here | ||||
| Is 'length' normally distributed? | Yes or No | ||||
| Is 'width' normally distributed? | Yes or No | ||||
| Is 'thickness' normally distributed? | Yes or No | ||||
| YOU DO NOT NEED TO SEND THE ACTUAL HISTOGRAMS | |||||
| To send each assignment to your instructor: | |||||
| Click-and-hold the LEFT mouse button at the TOP-LEFT corner of the | |||||
| peach-colored box, then while holding down on that button, drag to | |||||
| the LOWER-RIGHT corner of the box. This will highlight the entire | |||||
| peach-colored box. Release the mouse button. Do a CTRL-C. This will | |||||
| copy what has been highlighted. | |||||
| Go to your Villanova website and follow this sequence: | |||||
| 1. COMMUNICATE | |||||
| 2. CLASS ROSTER | |||||
| 3. Click on your instructor's email envelope icon | |||||
| 4. Type "Check My Work - HISTOGRAM" in the SUBJECT box. | |||||
| 5. Click once inside of the message box | |||||
| 6. Do a CTRL-V. This will paste your deliverable into this box. | |||||
| Don't be concerned if after you paste it, the appearance of the text is out of | |||||
| alignment. It will straighten out after you hit SEND. | |||||
| 7. SEND Check your SENT ITEMS folder afterward to see how it straightened out. | |||||
| Please 'hand-in' your assignments throughout the course. | |||||
| DO NOT SAVE THEM FOR THE END. | |||||
| Procrastinators: The deadline for completing all project deliverables | |||||
| is 7 days prior to the end of the course. |
Instructor:
If you want your histogram to have the appropriate number of bin ranges (also known as cell intervals), you will need to enter some bin ranges in the dialogue box in DATA ANALYSIS for making Histograms.
We will do the first one for you. The largest value you have in the 'length' column is 10.77. The smallest is 10.63. So, the range is 0.14. Add +1 for 'inclusion' (as mentioned in the lecture on cell intervals) = 0.15.
The recommended number of cell choices for n = 35 is 5 to 7. I pick 5 to make the math easier. That means I will have 5 cells with 0.03 in each.
So, for the first data set the cell intervals are:
10.63-10.65
10.66-10.68
10.69-10.71
10.72-10.74
10.75-10.77
Enter the 'maximum' value (or ending value) from each cell interval into a separate place in this worksheet - location is not important. (i.e., 10.65, 10.68, 10.71, 10.74, 10.77).
Then you will be able to drag the cursor across them to satisfy the bin range box in DATA ANALYSIS.
Confused? Re-watch the lecture on histograms and cell intervals.
If you would like to print this tip, right click on the cell and select EDIT COMMENT. Then just highlight and copy the text, and paste in a document for printing.
Instructor:
Excel 2007 - 2 Options
Option #1 (Quick and Dirty draft of a histogram)
1) Click DATA tab
2) Go to ANALYSIS category on the DATA tab
3) Click on DATA ANALYSIS (If you do not see DATA ANALYSIS, refer to the EXCEL EXAMPLES tab at the bottom of this spreadsheet for instructions in loading the DATA ANALYSIS features.)
4) Select HISTOGRAMS and then click OK
5) The cursor should be blinking in the "Input Range" box
6) Highlight your data
7) Click in "New Worksheet Ply"
8) Skip the bin range option, and other options
9) Check the "Chart Output" box
10) Click OK
11) You may drag your mouse over the corner of the graph to enlarge it.
Option #2 (A More polished copy where you determine the bin ranges)
1) Click DATA tab
2) Go to ANALYSIS category on the DATA tab
3) Click on DATA ANALYSIS (If you do not see DATA ANALYSIS, refer to the EXCEL EXAMPLES tab at the bottom of this spreadsheet for instructions in loading the DATA ANALYSIS features.)
4) Select HISTOGRAMS and then click OK
5) Determine the range of the data set, from your smallest to your largest data value
6) Add one value (in the unit you are measuring) for 'range with inclusion' (Example: .14 (range) + .01 = .15)
7) Determine the appropriate number of bars for your sample size (Example: < 50 data points use 5, 6 or 7 bars)
8) Calculate both the beginning and ending point of each cell and list the beginning and ending points of each bin in separate cells. For example, if you have a range of .15, you could have 5 cells with .03 data value per cell.
9) Now you have an idiosyncrasy of Excel. Excel will give you the option of designating the bin ranges.
But, you should give Excel the ENDING value of each bin rather than the beginning value. Highlight the cells that include the ending value of each bin under the BIN RANGE option.
10) Highlight your complete data set under the INPUT RANGE option
11) Check on CHART OUTPUT and where you want the histogram chart located. (New worksheet or imbedded)
12) Click OK
13) You may drag your mouse over the corner of the histogram chart to enlarge it.
14) When Excel drafts histograms, the bars do not adjoin. Ideally, we want the bars of a histogram to adjoin because we are graphing continuous data. To make the bars adjoin, right click on top of bars and choose FORMAT DATA SERIES. In Excel 2007, you go directly to setting GAP WIDTH to zero.
15) To change the color scheme of the histogram, right click somewhere outside of the bars in the graph and choose
FORMAT PLOT AREA. You can choose many color formats.
16) When you plan the cell intervals, there are no data points in the MORE category, so you may delete it, because the MORE category is often confusing to people. DO NOT delete the MORE category if it has data points in it.
17) Only go through these more detailed steps if you are interested in a polished Histogram. Otherwise run a quick draft of the histogram with Option #1.
If you would like to print this tip, right click on the cell and select EDIT COMMENT. Then just highlight and copy the text, and paste in a document for printing.
Instructor:
Excel 2003 - 2 Options
Option #1 (Quick and Dirty draft of a histogram)
1) Click TOOLS in the Excel toolbar
2) Click Data Analysis
3) Select HISTOGRAMS and then click OK
4) The cursor should be blinking in the "Input Range" box
5) Highlight your data
6) Click "New Worksheet Ply"
6) Skip the bin range option, and all other options
7) Check the "Chart Output" box
8) Click OK, and your histogram will appear.
9) You may drag your mouse over the corner of the histogram graph to enlarge it.
10) Do NOT delete the MORE category if there are data values in it.
Option #2 (A more polished copy where you determine the bin ranges, rather than Excel)
1) Click TOOLS in the Excel toolbar
2) Click Data Analysis
3) Select HISTOGRAMS and then click OK
4) Determine the range of the data set, from your smallest to your largest data value
5) Add one value (in the unit you are measuring) for 'range with inclusion' (Example: .14 (range) + .01 = .15)
6) Determine the appropriate number of bars for your sample size (Example: < 50 data points use 5, 6 or 7 bars)
7) Calculate both the beginning and ending point of each cell and list the beginning and ending points of each bin in separate cells. For example, if you have a range of .15, you could have 5 cells with .03 data value per cell.
8) Now you have an idiosyncrasy of Excel. Excel will give you the option of designating the bin ranges.
But, you should give Excel the ENDING value of each bin rather than the beginning value. Highlight the cells that include the ending value of each bin under the BIN RANGE option.
9) Highlight your complete data set under the INPUT RANGE option
10) Check on CHART OUTPUT and where you want the histogram chart located. (New worksheet or imbedded)
11) Click OK
12) You may drag your mouse over the corner of the histogram chart to enlarge it.
13) When Excel drafts histograms, the bars do not adjoin. Ideally, we want the bars of a histogram to adjoin because we are graphing continuous data. To make the bars adjoin, right click on top of bars and choose FORMAT DATA SERIES. In Excel 2003, you will have to select OPTIONS. Then set the GAP to Zero.
14) To change the color scheme of the histogram, right click somewhere outside of the bars in the graph and choose
FORMAT PLOT AREA. You can choose many color formats.
15) When you plan the cell intervals, there are no data points in the MORE category, so you may delete it, because the MORE category is often confusing to people. DO NOT delete the MORE category if it has data points in it.
16) Only go through these more detailed steps if you are interested in a polished Histogram. Otherwise run a quick draft of the histogram with Option #1.
If you would like to print this tip, right click on the cell and select EDIT COMMENT. Then just highlight and copy the text, and paste in a document for printing.
Analyze (Chi Square)
| Objective: | ||||||||
| Your boss wants to know the limits of expected variation. You know there is another shipment | ||||||||
| coming in next week and based upon this week's run, you can calculate/predict the limits | ||||||||
| of expected variation by calculating the mean and standard deviation. | ||||||||
| The Mean and StDev in Excel 2003 | ||||||||
| The Mean and StDev in Excel 2007 | ||||||||
| Expected variation | ||||||||
| Instructions for you: | ||||||||
| 1. Calculate the average for length, width and thickness. | ||||||||
| 2. Calculate the standard deviation for each. | ||||||||
| 3. From these calculations, determine the expected variation. ( Use + or - 3 sigma) | ||||||||
| You may complete this assignment by hand, as taught in the lecture. You may use Excel, or you | ||||||||
| may use a calculator or other software. We explain the fundamentals of the calculations, so that | ||||||||
| you learn the mechanics and the meaning of standard deviation. This basic approach gives you an | ||||||||
| understanding of standard deviation, which then allows you to be flexible in the tools that you use. | ||||||||
| Data: | ||||||||
| Data | Length | Width | Thickness | |||||
| 10.67 | 7.51 | 0.551 | ||||||
| 10.74 | 7.57 | 0.546 | ||||||
| 10.68 | 7.55 | 0.546 | ||||||
| 10.72 | 7.53 | 0.554 | Decimal places in Excel | |||||
| 10.66 | 7.53 | 0.546 | Excel STORES the full decimal value of a number in its cells. | |||||
| 10.69 | 7.56 | 0.542 | But, you can adjust how many decimal values | |||||
| 10.70 | 7.52 | 0.545 | are VISIBLE in your spreadsheet. For example, | |||||
| 10.72 | 7.58 | 0.538 | if your average/mean was 2.4557643, Excel | |||||
| 10.69 | 7.55 | 0.552 | could display that number. Or, you can set your spreadsheet | |||||
| 10.68 | 7.53 | 0.547 | number to display the value to 4 decimal places, 2.4558. | |||||
| 10.72 | 7.56 | 0.546 | Following are the instructions for re-setting the number of | |||||
| 10.70 | 7.58 | 0.545 | decimal places that are visible in Excel for both Excel 2003 and | |||||
| 10.70 | 7.55 | 0.546 | Excel 2007. NOTE: Try to not use 'rounded' data during your | |||||
| 10.73 | 7.55 | 0.548 | calculations. In your final result, you may round to one | |||||
| 10.75 | 7.54 | 0.546 | more decimal place than your raw data. | |||||
| 10.73 | 7.57 | 0.543 | ||||||
| 10.69 | 7.54 | 0.548 | Excel 2003 | |||||
| 10.68 | 7.55 | 0.545 | ||||||
| 10.70 | 7.55 | 0.553 | Excel 2007 | |||||
| 10.77 | 7.56 | 0.539 | ||||||
| 10.72 | 7.54 | 0.549 | ||||||
| 10.69 | 7.56 | 0.541 | ||||||
| 10.66 | 7.56 | 0.543 | ||||||
| 10.69 | 7.55 | 0.545 | ||||||
| 10.63 | 7.54 | 0.549 | ||||||
| 10.68 | 7.55 | 0.546 | ||||||
| 10.73 | 7.56 | 0.545 | ||||||
| 10.74 | 7.57 | 0.540 | ||||||
| 10.65 | 7.54 | 0.541 | ||||||
| 10.69 | 7.55 | 0.545 | ||||||
| 10.70 | 7.54 | 0.547 | ||||||
| 10.72 | 7.55 | 0.543 | ||||||
| 10.75 | 7.53 | 0.545 | ||||||
| 10.71 | 7.54 | 0.546 | ||||||
| 10.72 | 7.55 | 0.547 | ||||||
| Upper Spec | 11 | 7.66 | 0.56 | |||||
| Lower Spec | 10.5 | 7.45 | 0.54 | |||||
| Target | 10.75 | 7.55 | 0.55 | |||||
| How to submit an Assignment | ||||||||
| Report ALL results in 6 decimals with the exception of critical values and degrees of freedom | ||||||||
| You cannot use the max and min values from excel descriptive statistics | ||||||||
| output table. Table values are based on a 95% confidence interval. | ||||||||
| Project: | Manufacturing | |||||||
| Deliverable: | Expected variation | |||||||
| Student last name: | Your last name here | |||||||
| Mean for LENGTH::: | ||||||||
| Standard deviation for LENGTH::: | ||||||||
| What is the lowest point of expected variation? | Help | |||||||
| What is the upper point of expected variation? | ||||||||
| Mean for WIDTH::: | ||||||||
| Standard deviation for WIDTH::: | ||||||||
| What is the lowest point of expected variation? | ||||||||
| What is the upper point of expected variation? | ||||||||
| Mean for THICKNESS::: | ||||||||
| Standard deviation for THICKNESS::: | ||||||||
| What is the lowest point of expected variation? | ||||||||
| What is the upper point of expected variation? | ||||||||
| To send each assignment to your instructor: | ||||||||
| Click-and-hold the LEFT mouse button at the TOP-LEFT corner of the | ||||||||
| peach-colored box, then while holding down on that button, drag to | ||||||||
| the LOWER-RIGHT corner of the box. This will highlight the entire | ||||||||
| peach-colored box. Release the mouse button. Do a CTRL-C. This will | ||||||||
| copy what has been highlighted. | ||||||||
| Go to your Villanova website and follow this sequence: | ||||||||
| 1. COMMUNICATE | ||||||||
| 2. CLASS ROSTER | ||||||||
| 3. Click on your instructor's email envelope icon | ||||||||
| 4. Type "Check My Work - EXPECTED VARIATION" in the SUBJECT box. | ||||||||
| 5. Click once inside of the message box | ||||||||
| 6. Do a CTRL-V. This will paste your deliverable into this box. | ||||||||
| Don't be concerned if after you paste it, the appearance of the text is out of | ||||||||
| alignment. It will straighten out after you hit SEND. | ||||||||
| 7. SEND Check your SENT ITEMS folder afterward to see how it straightened out. | ||||||||
| Please 'hand-in' your assignments throughout the course. | ||||||||
| DO NOT SAVE THEM FOR THE END. | ||||||||
| Procrastinators: The deadline for completing all project deliverables | ||||||||
| is 7 days prior to the end of the course. |
Instructor:
What is expected variation?
We know that 68% of data from a normal process is expected to fall + or - 1 sigma from the mean.
We know that 95% of data from a normal process is expected to fall + or - 2 sigma from the mean.
We know that 99.7% of data from a normal process is expected to fall + or - 3 sigma from the mean.
So, the expected variation that we would likely see in any normally distributed data will fall + or - 3 sigma.
Any value above +3 standard deviations or below - 3 standard deviation is considered to be "assignable-cause" variation and needs to be dealt with according.
If you would like to print this tip, right click on the cell and select EDIT COMMENT. Then just highlight and copy the text, and paste in a document for printing.
Instructor:
What is expected variation?
We know that 68% of data from a normal process is expected to fall + or - 1 sigma from the mean.
We know that 95% of data from a normal process is expected to fall + or - 2 sigma from the mean.
We know that 99.7% of data from a normal process is expected to fall + or - 3 sigma from the mean.
So, the expected variation that we would likely see in the data will fall + or - 3 sigma.
If you would like to print this tip, right click on the cell and select EDIT COMMENT. Then just highlight and copy the text, and paste in a document for printing.
Instructor:
Excel 2003
1. Highlight the data cells that you want to modify.
2. Click on FORMAT at the top Excel bar.
3. Click on CELLS
4. Under the NUMBER tab, choose the Number Category
5. Set the number of decimal places to your choice.
If you would like to print this tip, right click on the cell and select EDIT COMMENT. Then just highlight and copy the text, and paste in a document for printing.
Instructor:
Excel 2007
1. On the HOME tab, find the NUMBER category.
2. Click on the drop down arrow by the word GENERAL.
3. Selected MORE NUMBER FORMATS.
4. Specify the number of decimal points.
If you would like to print this tip, right click on the cell and select EDIT COMMENT. Then just highlight and copy the text, and paste in a document for printing.
Instructor:
Want to use Excel 2003 to find the mean and standard deviation?
1. Click Tools in the top bar
2. Click Data Analysis (If you don't see Data Analysis as an option on the TOOLS menu, go to the 'EXCEL EXAMPLES' tab at the bottom of this spreadsheet for instructions to load the Data Analysis Tookpak.)
3. Click Descriptive statistics
4. OK
5. Drag with mouse to capture the data.
6. New Workbook Ply
7. Summary statistics
8. OK (You probably will need to resize your
column widths to fully see the chart) You may also reset the
number of decimal values that are visible, by clicking FORMAT -
CELLS - NUMBER and setting the decimal place.
Note: You can also do this on a simple scientific calculator.
If you want to learn how to do it on a calculator, refer to the
bonus lecture MATH PRIMER.
If you would like to print this tip, right click on the cell and select EDIT COMMENT. Then just highlight and copy the text, and paste in a document for printing.
Instructor:
Want to use Excel 2007 to find the mean and standard deviation?
1. Click the DATA tab in the top bar
2. In the ANALYSIS category, click on Data Analysis
(If you don't see Data Analysis as an option go to the 'EXCEL EXAMPLES' tab at the bottom of this spreadsheet for instructions to load the Data Analysis Tookpak.)
3. Click Descriptive statistics
4. OK
5. Drag with mouse to capture the data.
6. New Workbook Ply
7. Check Summary statistics
8. OK (You probably will need to resize your
column widths to fully see the chart) You may also reset the
number of decimal values that are visible, by going to the
NUMBER category on the HOME page. Click on the drop down
menu and select MORE NUMBER FORMATS. Select number and
specify the number of decimal points that you want to view in
your spreadsheet. Remember Excel stores the entire value in
the cell. You are just designating how many decimal places are
displayed in the cell.
Note: You can also do this on a simple scientific calculator.
If you want to learn how to use a calculator, refer to the
bonus lecture MATH PRIMER.
If you would like to print this tip, right click on the cell and select EDIT COMMENT. Then just highlight and copy the text, and paste in a document for printing.
Analyze (ANOVA)
| Objective: | |||||||
| There is thought among some people at your facility that the old method | |||||||
| and the new method are producing product at different thicknesses. | |||||||
| You DO NOT WANT the methods to be different. In fact, you want | |||||||
| the methods to be producing products that are the same. To address this, you | |||||||
| suggest using a T test. If the methods are significantly different, you have a problem. | |||||||
| If the null is NOT rejected--that is good news! The team agrees that a sample size | |||||||
| of 25 is adequate for the test. Remember...You are hoping the null does not | |||||||
| get rejected. The team decides a significance level at 0.05 for the test. | |||||||
| Instructions for you: | |||||||
| Step 1. You need 4 numbers: | |||||||
| Old method's average: m .012576 | |||||||
| New method's average: X-bar | |||||||
| (you need to calculate it from the data below) | |||||||
| Standard deviation of sample data 's' | |||||||
| (you need to calculate it from the data below) | |||||||
| n number of samples 'n' | |||||||
| (you need to count them yourself from the data below) | |||||||
| Step 2. State the null and alternate hypothesis. | |||||||
| Step 3. Calculate the T test statistic from the formula found in the t test lecture | |||||||
| in your white manuals. | |||||||
| Step 4. Determine the critical T value | |||||||
| [Hint: (n - 1) is 25 - 1 = 24 df] and considering a 95% confidence. | |||||||
| Step 5. What is your conclusion? | |||||||
| "How did you come up with µ?" | |||||||
| "How can I find x-bar?" | |||||||
| "How can I find S?" | |||||||
| "Hypothesis statement?" | |||||||
| "How much help is Excel for this?" | |||||||
| "My conclusion?" | |||||||
| "I'm lost in calculating the Test Statistic" | |||||||
| "What's the difference between 1-tail or 2?" | |||||||
| Data: | |||||||
| New method | |||||||
| 0.009 | |||||||
| 0.010 | |||||||
| 0.011 | |||||||
| 0.011 | |||||||
| 0.010 | |||||||
| 0.011 | |||||||
| 0.011 | |||||||
| 0.013 | |||||||
| 0.008 | |||||||
| 0.012 | |||||||
| 0.010 | |||||||
| 0.013 | |||||||
| 0.014 | |||||||
| 0.012 | |||||||
| 0.009 | |||||||
| 0.014 | |||||||
| 0.011 | |||||||
| 0.015 | |||||||
| 0.011 | |||||||
| 0.012 | |||||||
| 0.015 | |||||||
| 0.011 | |||||||
| 0.011 | |||||||
| 0.012 | |||||||
| 0.008 | |||||||
| How to submit an Assignment | |||||||
| Report ALL results in 6 decimals with the exception of critical values and degrees of freedom | |||||||
| Project: | Manufacturing | ||||||
| Deliverable: | T Test | ||||||
| Student last name: | Your last name here | ||||||
| Old method average::: | Enter here | Check | |||||
| New method average::: | Enter here | Check | |||||
| Standard deviation (s)::: | What is S? | Check | |||||
| n = ::: | What is n? | ||||||
| Write the claim statement: | |||||||
| Type your response here | Help | ||||||
| State the null hypothesis::: | Write the null hypothesis here. | ||||||
| State the alt. hypothesis::: | Write the alt. hypothesis here. | ||||||
| T test statistic::: | What is it? | Check | |||||
| One tail or two? | 1 or 2? | ||||||
| Critical value::: | What is it? | Check | |||||
| Please write the hypothesis conclusion in statistical language. Justify your decision::: | |||||||
| Write your conclusion here. | Help | ||||||
| To send each assignment to your instructor: | |||||||
| Click-and-hold the LEFT mouse button at the TOP-LEFT corner of the | |||||||
| peach-colored box, then while holding down on that button, drag to | |||||||
| the LOWER-RIGHT corner of the box. This will highlight the entire | |||||||
| peach-colored box. Release the mouse button. Do a CTRL-C. This will | |||||||
| copy what has been highlighted. | |||||||
| Go to your Villanova website and follow this sequence: | |||||||
| 1. COMMUNICATE | |||||||
| 2. CLASS ROSTER | |||||||
| 3. Click on your instructor's email envelope icon | |||||||
| 4. Type "Check My Work - t test" in the SUBJECT box. | |||||||
| 5. Click once inside of the message box | |||||||
| 6. Do a CTRL-V. This will paste your deliverable into this box. | |||||||
| Don't be concerned if after you paste it, the appearance of the text is out of | |||||||
| alignment. It will straighten out after you hit SEND. | |||||||
| 7. SEND Check your SENT ITEMS folder afterward to see how it straightened out. | |||||||
| Please 'hand-in' your assignments throughout the course. | |||||||
| DO NOT SAVE THEM FOR THE END. | |||||||
| Procrastinators: The deadline for completing all project deliverables | |||||||
| is 7 days prior to the end of the course. |
Instructor:
You are given the mean of the population. It comes from the old method's historical data.
Instructor:
From the data below.
Instructor:
From the data below.
Instructor:
A quick refresher on hypothesis statements. I recommend starting off with thinking about what you are trying to test.
In this case, we are attempting to test if the old method and the new method are producing different averages/means. This becomes our alternative hypothesis.
The null hypothesis is always what we would expect by chance alone. In this example, both the old method and the new method are expected to create the same product dimension. Therefore, we would expect the old method average and the new method average to be equal.
The alternative hypothesis, in contrast, is attempting to test if the methods are producing different average dimensions of product.
Now you should be able to write your Null and Alternative Hypothesis in standard format.
If you would like to print this tip, right click on the cell and select EDIT COMMENT. Then just highlight and copy the text, and paste in a document for printing.
Instructor:
Since µ is given, using the Data Analysis function is of little use. You could set up the formula manually in Excel, but it is faster to do in on paper with a simple calculator per formula in the lecture on the Student T Distribution in your white manuals.
See the T Table in the online textbook. To make sure you are using the correct formula you will be using µ, X-bar, s (from your own calculation), and n.
If you would like to print this tip, right click on the cell and select EDIT COMMENT. Then just highlight and copy the text, and paste in a document for printing.
Instructor:
If the calculated T is greater than the critical T, there is 95% confidence that the means are statistically different. In other words, the null hypothesis can be rejected. In other words, the data suggest there is a difference in the means.
Instructor:
Did you read all of the other helpful notes on this sheet?
Did you watch the lecture the Student's T Distribution?
Instructor:
Simply put:
Are you just looking to see whether or not there is a DIFFERENCE…
2 tail
(In other words, are they equal to each other, or not?)
1 tail
Are you looking for any of these:
<, >, =>, ,<=
Instructor:
You should get a value between 0 and 0.030
Instructor:
You should get a value between 0 and 0.030
Instructor:
You should get a value between 0 and 0.010
Instructor:
You should get a value between 1 and 5. ( This value could be either positive or negative. )
Instructor:
You should get a value between 0 and 5.
:
Explain how you came to this conclusion. It is not enough to say "reject or fail to reject" the null. Tell how the data helped you draw your conclusion at this confidence level. This should only take 2 or 3 sentences.
:
Write one sentence on the position the company takes on the issue described in the above scenario.
This is the opinion of the company about the current condition.
Writing the claim statement will help you phrase your hypotheses and conclusion.
Improve (DOE)
| Objective: | ||||||||||
| Going down the DMAIC road, you and your team are continuing to try | ||||||||||
| to get a handle on what is causing additional defects in the | ||||||||||
| leveler plates. You are trying to reduce the variation in that process. | ||||||||||
| One of the team members suggested that defects of type A or B is | ||||||||||
| dependent upon the test sites. In other words, he thinks that one or | ||||||||||
| more of the three test sites may be influencing the defect rate of | ||||||||||
| type A and/or type B. One way to find out is through the use of the | ||||||||||
| Chi Square test for independence. There are three test sites that are | ||||||||||
| designed to detect two types of defects. There have been arguments | ||||||||||
| that Site 3 is not able to detect as many Type A defects as the other | ||||||||||
| test stations. You have been asked to prove (or disprove) that test site | ||||||||||
| and defect type are independent of each other. | ||||||||||
| Test at 95% confidence. | Chi Square | |||||||||
| Instructions for you: | ||||||||||
| We highly recommend working through the practice example in yellow below | ||||||||||
| before tackling this deliverable. | ||||||||||
| 1. State the practical problem. | ||||||||||
| 2. State the null and alternate hypotheses. | ||||||||||
| 3. Compute the chi-square statistic. | ||||||||||
| 4. Determine the chi-square critical value. | ||||||||||
| 5. What conclusions can you draw? | ||||||||||
| "Hypothesis statement?" | ||||||||||
| "Write-up my conclusion?" | ||||||||||
| Sample Exercise in shaded area (not required, but helpful) | ||||||||||
| See manufacturing project assignment data in blue below this example | ||||||||||
| Some help for you using an practice example: | ||||||||||
| You first need to calculate the expected values. It is best to make | ||||||||||
| a table as step 1. For example, males and females watch various | ||||||||||
| TV stations. Let's say that we want to find out if gender is dependent | ||||||||||
| or independent of television station preferences. | ||||||||||
| The practice data follows: | ||||||||||
| WKBW | WBEN | WGR | Totals | |||||||
| Males | 62 | 54 | 25 | 141 | ||||||
| Females | 44 | 50 | 15 | 109 | ||||||
| Totals | 106 | 104 | 40 | 250 | ||||||
| Step 1. Calculate each of the 'expected values.' We will do | ||||||||||
| the first two for you. | ||||||||||
| a. Probability of viewer being male is 141 / 250 = 0.564 | ||||||||||
| (refer to the cells in the table above) | ||||||||||
| b. Probability of viewer preferring WKBW is 106 / 250 = 0.424 | ||||||||||
| c. Probability of viewer preferring WKBW AND being male | ||||||||||
| is 0.564 x 0.424 = 0.239 | ||||||||||
| d. Expected number of viewers in this cell is 0.239 x 250 = 59.8 | ||||||||||
| etc… | ||||||||||
| a. Probability of viewer being female is 109 / 250 = 0.436 | ||||||||||
| b. Probability of viewer preferring WKBW is 106 / 250 = 0.424 | ||||||||||
| c. Probability of viewer preferring WKBW AND being | ||||||||||
| female is 0.436 x 0.424 = 0.185 | ||||||||||
| d. Expected number of viewers in this cell is 0.185 x 250 = 46.3 | ||||||||||
| etc… | ||||||||||
| Repeat this for all six cells. To check your work, the totals | ||||||||||
| (across and down) should add up very close to the (across and | ||||||||||
| and down) totals of the observed values. Here is how your | ||||||||||
| chart should appear when finished: The 'expected values | ||||||||||
| are in [brackets.] | ||||||||||
| WKBW | WBEN | WGR | Totals | |||||||
| Males | 62 [59.8] | 54 [58.8] | 25 [22.5] | 141 | ||||||
| Females | 44 [46.3] | 50 [45.3] | 15 [17.5] | 109 | ||||||
| Totals | 106 | 104 | 40 | 250 | ||||||
| Step 2. Compare the OBSERVED [EXPECTED] | ||||||||||
| Example: For the first cell (Males/WKBW), the formula is: | ||||||||||
| Observed minus [Expected] Squared divided by [Expected] as follows: | ||||||||||
| (62-59.8)2 divided by 59.8 = 0.0809 | ||||||||||
| For the 2nd value… | (54-58.8)2 divided by 58.8 = 0.3918 | |||||||||
| For the 3rd value… | (25-22.5)2 divided by 22.5 = 0.2778 | |||||||||
| For the 4th value… | (44-46.3)2 divided by 46.3 = 0.1143 | |||||||||
| For the 5th value… | (50-45.3)2 divided by 45.3 = 0.4876 | |||||||||
| For the 6th value… | (15-17.5)2 divided by 59.8 = 0.3571 | |||||||||
| Step 3. Add those chi-square values and you should get 1.7095 | ||||||||||
| This is your calculated chi-square statistic. | ||||||||||
| Step 4. Determine the significance level. (e.g., .05 or .01 or .1) | ||||||||||
| This is up to the discretion of the team and the team's choice is based | ||||||||||
| upon what level of risk they are willing to live with. | ||||||||||
| Step 5. Determine the Degrees of Freedom (df) for the rows and | ||||||||||
| the columns. You will need this to find the critical value in | ||||||||||
| the table in the textbook. | ||||||||||
| df=(number of rows minus 1) multiplied by | ||||||||||
| the (number of columns minus 1) So, in this particular | ||||||||||
| case it would be (2-1 multiplied by 3-1) = 2 | ||||||||||
| Step 6. Go to the chi-square table in a textbook and determine | ||||||||||
| the critical value. You already know | ||||||||||
| the calculated statistic (1.7095). All you need now is that critical | ||||||||||
| value to see if the calculated statistic is greater than that critical | ||||||||||
| value. If it is greater than the critical value, you can reject the | ||||||||||
| null. If not, then you fail to reject the null. | ||||||||||
| Data: | ||||||||||
| Data for this deliverable: | Excel 2003 | |||||||||
| Site 1 | Site 2 | Site 3 | ||||||||
| Defect Type A | 8 | 8 | 7 | Excel 2007 | ||||||
| Defect Type B | 9 | 10 | 8 | |||||||
| How to submit an Assignment | ||||||||||
| Report ALL results in 6 decimals with the exception of critical values and degrees of freedom | ||||||||||
| Deliverable: | Chi Square | |||||||||
| Student last name: | Your LAST name here | |||||||||
| Site 1 / Type A expected::: | ::: | |||||||||
| Site 2 / Type A expected::: | ||||||||||
| Site 3 / Type A expected::: | ||||||||||
| Site 1 / Type B expected::: | ::: | |||||||||
| Site 2 / Type B expected::: | ||||||||||
| Site 3 / Type B expected::: | ||||||||||
| Chi Square statistic::: | Check | |||||||||
| One tail or two?::: | ||||||||||
| Critical value::: | Check | |||||||||
| Write the claim statement: | ||||||||||
| Type your response here | Help | |||||||||
| Null Hypothesis: | ||||||||||
| Type your response here | ||||||||||
| Alternate Hypothesis: | ||||||||||
| Type your response here | ||||||||||
| Please write the hypothesis conclusion in statistical language. Justify your decision::: | ||||||||||
| Type in your conclusion statement here. | Help | |||||||||
| To send each assignment to your instructor: | ||||||||||
| Click-and-hold the LEFT mouse button at the TOP-LEFT corner of the | ||||||||||
| peach-colored box, then while holding down on that button, drag to | ||||||||||
| the LOWER-RIGHT corner of the box. This will highlight the entire | ||||||||||
| peach-colored box. Release the mouse button. Do a CTRL-C. This will | ||||||||||
| copy what has been highlighted. | ||||||||||
| Go to your Villanova website and follow this sequence: | ||||||||||
| 1. COMMUNICATE | ||||||||||
| 2. CLASS ROSTER | ||||||||||
| 3. Click on your instructor's email envelope icon | ||||||||||
| 4. Type "Check My Work - Chi Square" in the SUBJECT box. | ||||||||||
| 5. Click once inside of the message box | ||||||||||
| 6. Do a CTRL-V. This will paste your deliverable into this box. | ||||||||||
| Don't be concerned if after you paste it, the appearance of the text is out of | ||||||||||
| alignment. It will straighten out after you hit SEND. | ||||||||||
| 7. SEND Check your SENT ITEMS folder afterward to see how it straightened out. | ||||||||||
| Please 'hand-in' your assignments throughout the course. | ||||||||||
| DO NOT SAVE THEM FOR THE END. | ||||||||||
| Procrastinators: The deadline for completing all project deliverables | ||||||||||
| is 7 days prior to the end of the course. |
Instructor:
You should get a value between zero (0) and 0.10
Instructor:
You should get a value between zero (0) and 10.
Hint: Are you using the correct alpha?
Instructor:
A quick refresher on hypothesis statements. I recommend starting off with thinking about what you are trying to test. In hypothesis testing, you are testing to see if there has been a change (something is different, something has increased, something has decreased.) That is the 'alternate hypothesis.'
For the null, it is simply the opposite of that, or what we would normally expect.
If I had a Corvette and a 3000-GT, I would normally expect these cars to have approximately the same gas mileage. But, I want to test if there is a statistically significant difference in the MPG. If I am trying to prove that a Corvette gets better mileage than a 3000-GT, I am testing to see if there is a statistically significant difference between the two cars, and that becomes my 'alternate hypothesis'--or the thing I am trying to test.
H-Alt: Corvette > 3000-GT
H-Null: Corvette = or < 3000-GT
Instructor:
To write your conclusion, you have 2 conclusion options.
1) fail to reject the NULL
2) reject the NULL.
Think about it…if you were trying to prove that the Corvette's mileage (refer to the previous help note) was better than that of the 3000-GT, and you were correct, you would have rejected the NULL. You are always trying to reject the NULL to prove your point. If you fail to do that, you didn't accept the NULL--instead you failed to reject the NULL. If you understand these two notes thoroughly, you are probably better off than most of the practicing black belts out there. Don't believe me?...ask them to explain the difference, then watch their facial expression.
Recommended hypothesis conclusions:
A) If you reject the null, you are able to conclude the alternative hypothesis statement is true at x% confidence level.
B) But, if we fail to reject the null, we only have two options for a conclusion statement...
1) We fail to reject the null at x% confidence.
2) We fail to reject the null at x% confidence, and therefore, there is insufficient evidence to conclude that the alternative statement is true.
In business, sometimes we 'assume' that the null is true, if we can't disprove the null. But we need to be cautious here. We should not state the null as 'fact', as if we have proven it true at any confidence level. Your hypothesis test has never proven the null true, and you do not want to base a significant business decision on the fact that you have proven the null true, without other types of testing that would also lead you to the conclusion that the null is true.
Instructor:
See the Chi-Square topic in your online textbook for a more detailed discussion of the Chi Square Test for Independence.
The chi square test for independence is always a one-tail, right tail test.
Instructor:
You may solve this chi square assignment with Excel, but you will be using two different Excel functions, 'Chitest' and 'Chiinv.'
Chitest gives you the p-value when you compare the actual range with the expected range. If your p-value is less than your alpha, you may reject the null.
If you want to convert the p-value to your chi square test statistic, use the 'chiinv' to transform the 'probability' statistic to your 'chi square test statistic.'
Although you may use Excel in this assignment, you first must still calculate the 'Expected Values" as described in the Sample exercise.
Here are the steps.....
1. Now you should have a table with the actual counts, and a separate table with the expected values.
2) If you have an fx in your top Excel bar, click on the fx and type in CHITEST, and OK. If you do not have an fx on the home page, click on INSERT in the top menu and then click on FUNCTION. Next type in CHITEST.
3) Once you have the pop up screen for CHITEST, highlight the data for both the ACTUAL RANGE and the EXPECTED RANGE. Click on OK.
4) The statistical result that you are seeing is the p-value. If your p-value is < your alpha level, you may reject the null.
5) If you would like to convert your p-value to a chi square test statistic, click on fx again and select CHIINV. The CHIINV will convert the p-value to your chi square test statistic. You will then compare this result with your chi square critical value. Since this assignment requires that you report the chi square test statistic, you will be using both the CHITEST function and the CHIINV if you solve the assignment with Excel.
If you would like to print this tip, right click on the cell and select EDIT COMMENT. Then just highlight and copy the text, and paste in a document for printing.
Instructor:
You may solve this chi square assignment with Excel, but you will be using two different Excel functions, 'Chitest' and 'Chiinv.'
Chitest' gives you the p-value when you compare the actual range with the expected range. If your p-value is less than your alpha, you may reject the null.
If you want to convert the p-value to your chi square test statistic, use the 'chiinv' to transform the 'probability' statistic to your 'chi square test statistic.'
Although you may use Excel in this assignment, you first must still calculate the 'Expected Values" as described in the Sample exercise.
Here are the steps...
1. Now you should have a table with the actual counts, and a separate table with the expected values.
2) If you have an fx in your top Excel bar on the HOME tab, click on the fx and type in CHITEST, and OK. If you do not have an fx on the home page, click on the FORMULAS tab and then click on the fx in the Functions Library category.
3) Once you have the pop up screen for CHITEST, highlight the data for both the ACTUAL RANGE and the EXPECTED RANGE. Click on OK.
4) The statistical result that you are seeing is the p-value. If your p-value is < your alpha level, you may reject the null.
5) If you would like to convert your p-value to a chi square test statistic, click on fx again and select CHIINV. The CHIINV will convert the p-value to your chi square test statistic. You will then compare this result with your chi square critical value. Since this assignment requires that you report the chi square test statistic, you will be using both the CHITEST function and the CHIINV if you solve the assignment with Excel.
If you would like to print this tip, right click on the cell and select EDIT COMMENT. Then just highlight and copy the text, and paste in a document for printing.
:
Explain how you came to this conclusion. It is not enough to say "reject or fail to reject" the null. Tell how the data helped you draw your conclusion at this confidence level. This should only take 2 or 3 sentences.
:
Write one sentence on the position the company takes on the issue described in the above scenario.
This is the opinion of the company about the current condition.
Writing the claim statement will help you phrase your hypotheses and conclusion.
Improve (Scatter Diagram)
| Objective: | |||||||||
| In an effort to stabilize the process, there was some discussion | |||||||||
| about "those 3 machines." These 3 machines have an 'apparent' effect | |||||||||
| on the material thickness (measured prior to plating). It is thought | |||||||||
| that these machines were affecting the overall material thickness | |||||||||
| in varying degrees. It was suggested to compare the machines' | |||||||||
| performance using a one-way ANOVA. You will be checking for | |||||||||
| 0.05 level of significance as to whether any of the machines | |||||||||
| significantly affect the means for material thickness. | |||||||||
| Instructions for you: | |||||||||
| Using the data below construct a one-way ANOVA. To do so, occurs | |||||||||
| in two major steps--the table step, followed by the ANOVA step. | |||||||||
| Excel 2003 | Excel 2007 | ||||||||
| Data: | |||||||||
| Machine 1 | Machine 2 | Machine 3 | |||||||
| 0.546 | 0.573 | 0.573 | |||||||
| 0.526 | 0.592 | 0.57 | |||||||
| 0.587 | 0.571 | 0.527 | |||||||
| 0.563 | 0.556 | 0.572 | |||||||
| Some help: | |||||||||
| Key to terms: | |||||||||
| ANOVA | ANalysis Of VAriance | ||||||||
| CM | Correction for the Mean | ||||||||
| df | degrees of freedom | ||||||||
| F | F statistic used to compare with the F-table value (aka 'critical value') | ||||||||
| MS | Mean Square | ||||||||
| SS | Sum of Squares | ||||||||
| Make a table…then fill in the ANOVA using the numbers from the table. | |||||||||
| Step 1. Make a table (it is pretty easy) | Table to assist in the calculations of ANOVA | ||||||||
| Sum | n | Sum2/n | ΣX2 | ||||||
| Machine 1 | 0.546 | 0.526 | 0.587 | 0.563 | Help | Help | Help | Help | |
| Machine 2 | 0.573 | 0.592 | 0.571 | 0.556 | Help | Help | Help | Help | |
| Machine 3 | 0.573 | 0.57 | 0.527 | 0.572 | Help | Help | Help | Help | |
| Totals | Help | Help | Help | Help | |||||
| Step 2. Determine total df. | Help | ||||||||
| Step 3. Determine dfFACTOR | Help | ||||||||
| Step 4. Calc. CM which is: (∑X)2/n (which is NOT THE SAME AS ∑X2 listed above) | Help | ||||||||
| Step 5. Calculate SSTOTAL: ∑X2TOTAL – CM = | Help | ||||||||
| Step 6. Calculate SSFACTOR: SUM2/nTOTAL (from chart above) – CM = | Help | ||||||||
| Step 7. Calculate SSERROR: SSTOTAL – SSFACTOR = | Help | ||||||||
| Step 8. Calculate MSFACTOR: SSFACTOR divided by dfFACTOR = | Help | ||||||||
| Step 9. Calculate dfERROR: The dfTOTAL…subtract from that the dfFACTOR | |||||||||
| Step 10. Calculate MSERROR: SSERROR divided by dfERROR = | Help | ||||||||
| Step 11. Calculate the F statistic: MSFACTOR divided by MSERROR = | Help | ||||||||
| Step 12. The ANOVA table below should be filled in by now with the | |||||||||
| exception of the F CRITICAL value. | |||||||||
| SS | df | MS | Calc . F | F Crit. | |||||
| ANOVA | Factor | ||||||||
| Error | |||||||||
| Total | |||||||||
| Step 13. Look up the F-table value. | Help | ||||||||
| Step 14. What is your conclusion? | |||||||||
| How to submit an Assignment | |||||||||
| Report ALL results in 6 decimals with the exception of critical values and degrees of freedom | |||||||||
| Project: | Manufacturing Project | ||||||||
| Deliverable: | ANOVA | ||||||||
| Student last name: | Your LAST name here | ||||||||
| What is the SUM of SQUARES (SS) for FACTOR? | SS-Factor | Check | |||||||
| What is the SUM of SQUARES (SS) for ERROR? | SS-Error | ||||||||
| What is the SUM of SQUARES (SS) TOTAL? | SS-Total | ||||||||
| What is the Degrees of Freedom (Df) for FACTOR? | DF-Factor | ||||||||
| What is the Degrees of Freedom (Df) for the ERROR term? | DF-Error | ||||||||
| What is the Degrees of Freedom (Df) TOTAL? | DF-Total | ||||||||
| What is the MEAN SQUARED (MS) for FACTOR? | MS-Factor | ||||||||
| What is the MEAN SQUARED (MS) for the ERROR term? | MS-Error | ||||||||
| What is the F Calculated value? | F-Calculated | ||||||||
| What is F Critical value (from the table)? | F-Critical | ||||||||
| Write the claim statement: | |||||||||
| Type your response here | Help | ||||||||
| Null Hypothesis: | |||||||||
| Type your response here | |||||||||
| Alternate Hypothesis: | |||||||||
| Type your response here | |||||||||
| Write up your conclusion | Type in your response here | Help | |||||||
| - in statistic terms: | |||||||||
| Justify your decision. | |||||||||
| To send each assignment to your instructor: | |||||||||
| Click-and-hold the LEFT mouse button at the TOP-LEFT corner of the | |||||||||
| peach-colored box, then while holding down on that button, drag to | |||||||||
| the LOWER-RIGHT corner of the box. This will highlight the entire | |||||||||
| peach-colored box. Release the mouse button. Do a CTRL-C. This will | |||||||||
| copy what has been highlighted. | |||||||||
| Go to your Villanova website and follow this sequence: | |||||||||
| 1. COMMUNICATE | |||||||||
| 2. CLASS ROSTER | |||||||||
| 3. Click on your instructor's email envelope icon | |||||||||
| 4. Type "Check My Work - ANOVA" in the SUBJECT box. | |||||||||
| 5. Click once inside of the message box | |||||||||
| 6. Do a CTRL-V. This will paste your deliverable into this box. | |||||||||
| Don't be concerned if after you paste it, the appearance of the text is out of | |||||||||
| alignment. It will straighten out after you hit SEND. | |||||||||
| 7. SEND Check your SENT ITEMS folder afterward to see how it straightened out. | |||||||||
| Please 'hand-in' your assignments throughout the course. | |||||||||
| DO NOT SAVE THEM FOR THE END. | |||||||||
| Procrastinators: The deadline for completing all project deliverables | |||||||||
| is 7 days prior to the end of the course. |
Instructor:
"Of course you want to use Excel--who wouldn't?" But....
You need to know how to calculate ANOVA the hard way (below) if you plan to sit for the ASQ test. I guarantee you will be asked at least one question on these calculations. This is perhaps why our students have such an outstanding pass rate (90%+).
For Excel 2003, follow this sequence:
-Tools
-Data Analysis
-ANOVA-Single Factor
-OK
-Input range [To get this, drag from the upper left to the lower right of the data set. In other words, from 'Machine 1 (including the words "Machine 1" diagonally to the bottom right-hand corner 0.572)
-Check 'Labels in first row'
-Check 'New workbook Ply
-OK
If you would like to print this tip, right click on the cell and select EDIT COMMENT. Then just highlight and copy the text, and paste in a document for printing.
Instructor:
Sum of machine 1 results
Instructor:
sample size for machine 1
Instructor:
Just like it appears: First sum the data from Machine 1. Then square that result. Next, divide by the n of machine 1. You should get a number between 1 and 2.
Instructor:
Square each of the machine 1 values--one at a time. Add them up. You should get a number between 1 and 2.
Instructor:
Sum of machine 2 results.
Instructor:
n of machine 2
Instructor:
First sum the data from Machine 2. Then square that result. Next, divide by the n (number of samples) for Machine 2.
Instructor:
Do the same as above, but for machine 2.
Instructor:
Sum of machine 3 results
Instructor:
n of machine 3
Instructor:
First sum the data from Machine 3. Then square that result. Next, divide by the n (number of samples) for Machine 3.
Instructor:
Do the same as above, but for machine 3.
Instructor:
Total of this column. You should get a number between 5 and 10.
Instructor:
Total of this column. You should get a number between 10 and 15.
Instructor:
Total of this column. You should get a number between 1 and 5.
Instructor:
Total of this column. You should get a number between 1 and 5.
Instructor:
How many data do you have in total? n-1
You should get a number between 5 and 15. Plug that number into the ANOVA table below.
Instructor:
What are the factors? The factors are the machines 1, 2 & 3 in this case.
n - 1 Plug that number into the ANOVA chart below.
Instructor:
CM: Mean 'Correction for the Mean.'
To get this number, you sum all of your data values and then square that value. Next, you divide by the total number of data points.
Instructor:
Refer to the assistance table above. You subtract the CM from the forth column's total. Plug that number into the ANOVA table below. You should get a number approximately 0.00xxxx)
Instructor:
Column 3's total minus CM. Plug that number in the ANOVA table below. You should get a number 0.000xxxx)
Instructor:
Subtract step 6 from step 5. Plug that number into the ANOVA chart below. You should get a number (0.00xxxx)
Instructor:
Self explanatory. You should get a number (0.000xxxx) Plug that number into the ANOVA chart below.
Instructor:
Self explanatory. You should get a number (0.000xxxx) Plug that number into the ANOVA chart below)
Instructor:
Self explanatory. You should get a number between 0 and 1. Plug that into the ANOVA chart below.
Instructor:
With ANOVA it is always a one-tail, right-hand tail. You should get a number between 1 and 5.
Instructor:
SS-Factor: ~0.000xxx
SS-Error: ~0.00xxxx
SS-Total: ~0.00xxxx
df-factor: 0 - 5
df-error: 5 - 10
dfTOTAL: 10-15
MS-Factor: ~0.000xxx
MS-Error: ~0.000xxx
Calc-F: 0 - 1
F-Crit: 0 - 5
Instructor:
"Of course you want to use Excel--who wouldn't?" But....
You need to know how to calculate ANOVA the hard way (below) if you plan to sit for the ASQ test. I guarantee you will be asked at least one question on these calculations. This is perhaps why our students have such an outstanding pass rate (90%+).
For Excel 2007, follow this sequence:
-Click on the DATA tab
-Go to the ANALYSIS category
-Click on Data Analysis
-Select ANOVA-Single Factor
-OK
-Input range [To get this, drag from the upper left to the lower right of the data set. In other words, from 'Machine 1 (including the words "Machine 1" diagonally to the bottom right-hand corner 0.572)
-Check 'Labels in first row'
-Check 'New workbook Ply
-OK
If you would like to print this tip, right click on the cell and select EDIT COMMENT. Then just highlight and copy the text, and paste in a document for printing.
:
State if you reject or fail to reject the null in terms of the evidence presented by the data.
Explain how the evidence lead to your conclusion at the stated confidence level.
:
Write one sentence on the position the company takes on the issue described in the above scenario.
This is the opinion of the company about the current condition.
Writing the claim statement will help you phrase your hypotheses and conclusion.
Control (XmR Chart)
| Objective: | |||||||||||||||||
| Although many things have been learned to this point and we have made progress, but we are not quite there. | |||||||||||||||||
| Earlier in the project the team determined that thickness was the main problem relating to the high level | |||||||||||||||||
| defects in the leveler plates. The analysis has been completed. Now, we want to IMPROVE the process. | |||||||||||||||||
| You recommend using a design of experiments approach to hopefully realize a breakthrough improvement. | |||||||||||||||||
| The team brainstorms a long list of possible reasons why the thickness is not capable. From that list, the | |||||||||||||||||
| team has reduced it down to five factors they want to include in an experiment. They suspect | |||||||||||||||||
| interactions, so they conclude a full factorial will be required. They refer to the resolution matrix (in your | |||||||||||||||||
| workbook - page 437 (Book 3 of 5 of your white manuals in the Fractional Factorial Designs Lecture) and they find they can | |||||||||||||||||
| learn about the effects of those five factors in 32 experiments. | |||||||||||||||||
| The factors for the experiment were Depth, Temp, Pressure, R.P.M. and Time. | |||||||||||||||||
| Instructions for you: | |||||||||||||||||
| From the factorial experiment (below) calculate the interactions to determine confounding. | |||||||||||||||||
| 1. Fill in the interaction columns. (shaded in peach color) You will need to do | "I'm lost" | ||||||||||||||||
| this to answer #1 in the peach-colored area below. | |||||||||||||||||
| 2. Is the design below a resolution III, IV, V or Full Factorial (no resolution)? | |||||||||||||||||
| 3. The design below is a design that an consultant is recommending. Unfortunately, you learn some bad news. | |||||||||||||||||
| Your management has set your budget only allowing for 8 runs because the trials cost $600 a piece. | |||||||||||||||||
| What would you recommend? Big Hint: One of the factors MAY | |||||||||||||||||
| be dropped from the study - for economic reasons. (please provide | |||||||||||||||||
| your answer in the peach-colored area below) You do not have to determine which factor to drop. | |||||||||||||||||
| 4. Using the resolution matrix found in your online textbook, | |||||||||||||||||
| what resolution would your recommendation be? | |||||||||||||||||
| 5. Based on your new recommendation, what are you giving up? Explain (briefly in the peach area) | |||||||||||||||||
| Data: | |||||||||||||||||
| Factor | (-) | (+) | |||||||||||||||
| Depth | 85 | 150 | |||||||||||||||
| Temp | 140 | 155 | |||||||||||||||
| Pressure | 850 | 2500 | |||||||||||||||
| R.P.M. | 4400 | 4800 | |||||||||||||||
| Time | 30 | 45 | |||||||||||||||
| I try to enter + or - and it does not work. | |||||||||||||||||
| Factor | Factor | Factor | Factor | Factor | A X B | A X C | A X D | A X E | B X C | B X D | B X E | C X D | C X E | D X E | |||
| Trial | A | B | C | D | E | ||||||||||||
| 1 | - | - | - | - | - | ||||||||||||
| 2 | - | - | - | - | + | Entering + or - does not work | |||||||||||
| 3 | - | - | - | + | - | ||||||||||||
| 4 | - | - | - | + | + | ||||||||||||
| 5 | - | - | + | - | - | ||||||||||||
| 6 | - | - | + | - | + | ||||||||||||
| 7 | - | - | + | + | - | ||||||||||||
| 8 | - | - | + | + | + | ||||||||||||
| 9 | - | + | - | - | - | ||||||||||||
| 10 | - | + | - | - | + | ||||||||||||
| 11 | - | + | - | + | - | ||||||||||||
| 12 | - | + | - | + | + | ||||||||||||
| 13 | - | + | + | - | - | ||||||||||||
| 14 | - | + | + | - | + | ||||||||||||
| 15 | - | + | + | + | - | ||||||||||||
| 16 | - | + | + | + | + | ||||||||||||
| 17 | + | - | - | - | - | ||||||||||||
| 18 | + | - | - | - | + | ||||||||||||
| 19 | + | - | - | + | - | ||||||||||||
| 20 | + | - | - | + | + | ||||||||||||
| 21 | + | - | + | - | - | ||||||||||||
| 22 | + | - | + | - | + | ||||||||||||
| 23 | + | - | + | + | - | ||||||||||||
| 24 | + | - | + | + | + | ||||||||||||
| 25 | + | + | - | - | - | ||||||||||||
| 26 | + | + | - | - | + | ||||||||||||
| 27 | + | + | - | + | - | ||||||||||||
| 28 | + | + | - | + | + | ||||||||||||
| 29 | + | + | + | - | - | ||||||||||||
| 30 | + | + | + | - | + | ||||||||||||
| 31 | + | + | + | + | - | ||||||||||||
| 32 | + | + | + | + | + | ||||||||||||
| How to submit an Assignment | |||||||||||||||||
| YOU DO NOT NEED TO SUBMIT THE DESIGNED EXPERIMENT | |||||||||||||||||
| Project: | Manufacturing | ||||||||||||||||
| Deliverable: | DOE Design Choice | ||||||||||||||||
| Student last name: | Your last name here | ||||||||||||||||
| 1. What is the sign (+ or -) for the AxC interaction for the 4th trial? | + or - ? | "I'm lost" | |||||||||||||||
| 2. What is the resolution as shown above? (III, IV, or V, or Full)::: | III, IV, V or Full? | ||||||||||||||||
| 3. What is your recommendation? | Your recommendation here | ||||||||||||||||
| 4. What would the new resolution be? (III, IV, or V) ::: | III, IV, or V? | ||||||||||||||||
| 5. What would you be giving up? | Please describe in general terms what you would be giving up going from the original design to a fractional design. | ||||||||||||||||
| 6. What confounding will you see? | In general terms describe the confounding seen in your new design. | ||||||||||||||||
| YOU DO NOT NEED TO SUBMIT THE DESIGNED EXPERIMENT | |||||||||||||||||
| To send each assignment to your instructor: | |||||||||||||||||
| Click-and-hold the LEFT mouse button at the TOP-LEFT corner of the | |||||||||||||||||
| peach-colored box, then while holding down on that button, drag to | |||||||||||||||||
| the LOWER-RIGHT corner of the box. This will highlight the entire | |||||||||||||||||
| peach-colored box. Release the mouse button. Do a CTRL-C. This will | |||||||||||||||||
| copy what has been highlighted. | |||||||||||||||||
| Go to your Villanova website and follow this sequence: | |||||||||||||||||
| 1. COMMUNICATE | |||||||||||||||||
| 2. CLASS ROSTER | |||||||||||||||||
| 3. Click on your instructor's email envelope icon | |||||||||||||||||
| 4. Type "Check My Work - DOE" in the SUBJECT box. | |||||||||||||||||
| 5. Click once inside of the message box | |||||||||||||||||
| 6. Do a CTRL-V. This will paste your deliverable into this box. | |||||||||||||||||
| Don't be concerned if after you paste it, the appearance of the text is out of | |||||||||||||||||
| alignment. It will straighten out after you hit SEND. | |||||||||||||||||
| 7. SEND Check your SENT ITEMS folder afterward to see how it straightened out. | |||||||||||||||||
| Please 'hand-in' your assignments throughout the course. | |||||||||||||||||
| DO NOT SAVE THEM FOR THE END. | |||||||||||||||||
| Procrastinators: The deadline for completing all project deliverables | |||||||||||||||||
| is 7 days prior to the end of the course. |
Instructor:
Please re-watch Patrick's lecture on Analyzing Full Factorial Designs.
Instructor:
Whenever you want to enter either
+ or - you will need to hit "ENTER" each
time. If you enter + or - and try to use the arrow
keys, each cell will think you are trying to
create a formula. Try it to see what I mean.
Instructor:
Note: Whenever you want to enter either
+ or - you will need to hit "ENTER" each
time. If you enter + or - and try to use the arrow
keys, each cell will think you are trying to
create a formula. Try it to see what I mean.
Instructor:
Here's a memory jogger. Remember how we multiplied columns together to find out about the interaction columns? If not, please re-watch the lecture on Analyzing Full Factorial Designs.
Control (Pp Ppk)
| Objective: | ||||||||
| A team member has been saying since day one that there is a correlation between | ||||||||
| temperature and the thickness. Should the team have listened? Construct a scatter | ||||||||
| diagram to see if she is correct. | ||||||||
| Instructions for you: | ||||||||
| Construct a scatter diagram to see if she is correct. And, if she is, we may have found | ||||||||
| a smoking gun toward a solution. | ||||||||
| Data: | ||||||||
| Data: | Temp | Thickness | ||||||
| 154 | 0.554 | Scatter diagrams in Excel 2003 | ||||||
| 153 | 0.553 | |||||||
| 152 | 0.552 | Scatter diagrams in Excel 2007 | ||||||
| 152 | 0.551 | |||||||
| 151 | 0.549 | Correlation Coefficient - Excel 2003 | ||||||
| 151 | 0.549 | |||||||
| 151 | 0.548 | Correlation Coefficient - Excel 2007 | ||||||
| 151 | 0.548 | |||||||
| 151 | 0.548 | |||||||
| 151 | 0.547 | |||||||
| 151 | 0.547 | |||||||
| 151 | 0.547 | |||||||
| 151 | 0.547 | |||||||
| 151 | 0.547 | |||||||
| 151 | 0.547 | |||||||
| 151 | 0.546 | |||||||
| 150 | 0.546 | |||||||
| 150 | 0.546 | |||||||
| 150 | 0.546 | |||||||
| 150 | 0.546 | |||||||
| 150 | 0.546 | |||||||
| 150 | 0.545 | |||||||
| 150 | 0.545 | |||||||
| 150 | 0.545 | |||||||
| 149 | 0.545 | |||||||
| 149 | 0.545 | |||||||
| 149 | 0.545 | |||||||
| 148 | 0.545 | |||||||
| 148 | 0.543 | |||||||
| 148 | 0.543 | |||||||
| 147 | 0.542 | |||||||
| 147 | 0.542 | |||||||
| 146 | 0.541 | |||||||
| 146 | 0.54 | |||||||
| 145 | 0.538 | |||||||
| How to submit an Assignment | ||||||||
| YOU DO NOT NEED TO SUBMIT THE SCATTER DIAGRAM | ||||||||
| Project: | Manufacturing | |||||||
| Deliverable: | Scatter Diagram | |||||||
| Student last name: | Your last name here | |||||||
| Interpret the scatter diagram: | Type your response here | Check | ||||||
| include the "r" value to justify your answer: | ||||||||
| To send each assignment to your instructor: | ||||||||
| Click-and-hold the LEFT mouse button at the TOP-LEFT corner of the | ||||||||
| peach-colored box, then while holding down on that button, drag to | ||||||||
| the LOWER-RIGHT corner of the box. This will highlight the entire | ||||||||
| peach-colored box. Release the mouse button. Do a CTRL-C. This will | ||||||||
| copy what has been highlighted. | ||||||||
| Go to your Villanova website and follow this sequence: | ||||||||
| 1. COMMUNICATE | ||||||||
| 2. CLASS ROSTER | ||||||||
| 3. Click on your instructor's email envelope icon | ||||||||
| 4. Type "Check My Work - SCATTER" in the SUBJECT box. | ||||||||
| 5. Click once inside of the message box | ||||||||
| 6. Do a CTRL-V. This will paste your deliverable into this box. | ||||||||
| Don't be concerned if after you paste it, the appearance of the text is out of | ||||||||
| alignment. It will straighten out after you hit SEND. | ||||||||
| 7. SEND Check your SENT ITEMS folder afterward to see how it straightened out. | ||||||||
| Please 'hand-in' your assignments throughout the course. | ||||||||
| DO NOT SAVE THEM FOR THE END. | ||||||||
| Procrastinators: The deadline for completing all project deliverables | ||||||||
| is 7 days prior to the end of the course. |
Instructor:
1) Click on the fx in the top bar and CORREL, or click on FOMULAS, INSERT function, CORREL.
2) Highlight each column of data as an ARRAY
3) Click Okay.
4) Excel will calculate the correlation coefficient.
The correlation coefficient ranges between zero and one. Zero is no correlation and '1' is a perfect correlation.
__________________________________________
-1.0 to -0.7 strong negative association.
-0.7 to -0.3 weak negative association.
-0.3 to +0.3 little or no association.
+0.3 to +0.7 weak positive association.
+0.7 to +1.0 strong positive association.
If you would like to print this tip, right click on the cell and select EDIT COMMENT. Then just highlight and copy the text, and paste in a document for printing.
Instructor:
1) Click on the fx in the top bar and CORREL, or click on INSERT, function, CORREL.
2) Highlight each column of data as an ARRAY
3) Click Okay.
4) Excel will calculate the correlation coefficient.
The correlation coefficient ranges between zero and one. Zero is no correlation and '1' is a perfect correlation.
__________________________________________
-1.0 to -0.7 strong negative association.
-0.7 to -0.3 weak negative association.
-0.3 to +0.3 little or no association.
+0.3 to +0.7 weak positive association.
+0.7 to +1.0 strong positive association.
If you would like to print this tip, right click on the cell and select EDIT COMMENT. Then just highlight and copy the text, and paste in a document for printing.
Instructor:
1) Highlight both rows of data
2) Click INSERT tab at the top
3) Go to CHART category
4) Click on SCATTER and your scatter diagram appears
If you would like to print this tip, right click on the cell and select EDIT COMMENT. Then just highlight and copy the text, and paste in a document for printing.
Instructor:
1) Click on Chart icon on top task bar, OR Click on the INSERT menu option at the top menu bar.
2) Click on SCATTER from the Standard Types tab
3) Click Next
4) Highlight both columns of data and finish according to the directions.
If you would like to print this tip, right click on the cell and select EDIT COMMENT. Then just highlight and copy the text, and paste in a document for printing.
Calculate the correlation coefficient to help you make this decision.
| Objective: | |||||||||
| Lovell Levelers just reported that Specific Motors is a satisfied | |||||||||
| customer. The leveler plate quality is no longer an issue. In fact, they | |||||||||
| have not seen a single defect in six months. Phyllis Kendall made another | |||||||||
| surprise visit, but this time it was for a more pleasant reason. She | |||||||||
| presented each member of the team with a crisp, new $100 bill | |||||||||
| as a show of appreciation. But, she pointed out that we need to | |||||||||
| have a way to ensure that this problem will not crop up again. The team | |||||||||
| is one step ahead of her and explained that the key process parameters | |||||||||
| that effect the thickness of the leveler plates have been controlled with | |||||||||
| an on-going XmR chart and is being monitored with a capability study. | |||||||||
| Since thickness was the end-product parameter of interest, the team wanted to | |||||||||
| determine whether there is any assignable-cause variation. They chose to use | |||||||||
| an XmR chart. | |||||||||
| Instructions for you: | |||||||||
| We want to make sure you can calculate control limits. You may construct the | |||||||||
| control chart by hand, or you may use a charting function in Excel. There are blank forms in the | |||||||||
| back of your notebook . | |||||||||
| Control Charts in Excel 2003 | |||||||||
| Control Charts in Excel 2007 | |||||||||
| 1. What is the upper control limit for the range? | Help | ||||||||
| 2. What is the upper control limit for the individuals? | |||||||||
| 3. What is the lower control limit for the individuals? | |||||||||
| 4. What would you do with the process? | |||||||||
| a. What would you recommend? | |||||||||
| b. Is the measurement system discriminate? | "I have no idea about this one" | ||||||||
| c. Is thickness in statistical control? | |||||||||
| Data: | |||||||||
| Calculating R-bar in Excel 2003 | |||||||||
| Calculating R-bar in Excel 2007 | |||||||||
| Thickness data for XMR control chart | |||||||||
| 0.551 | |||||||||
| 0.546 | 1a. Calculate R-bar | ||||||||
| 0.547 | |||||||||
| 0.548 | Self check | ||||||||
| 0.547 | |||||||||
| 0.547 | 1b. Calculate the | ||||||||
| 0.538 | upper control limit | ||||||||
| 0.546 | for the range | ||||||||
| 0.542 | "How do I do that?" | ||||||||
| 0.543 | Self check | ||||||||
| 0.545 | |||||||||
| 0.547 | 2 & 3. Calculate the | ||||||||
| 0.543 | control limits for the | ||||||||
| 0.548 | individuals | ||||||||
| 0.545 | "How do I do that?" | ||||||||
| 0.554 | Self check | ||||||||
| 0.549 | |||||||||
| 0.546 | |||||||||
| 0.545 | |||||||||
| 0.553 | |||||||||
| 0.549 | |||||||||
| 0.541 | |||||||||
| 0.542 | |||||||||
| 0.545 | |||||||||
| 0.546 | |||||||||
| 0.552 | |||||||||
| 0.546 | |||||||||
| 0.546 | |||||||||
| 0.545 | |||||||||
| 0.547 | |||||||||
| 0.548 | |||||||||
| 0.547 | |||||||||
| 0.545 | |||||||||
| 0.54 | |||||||||
| 0.545 | |||||||||
| How to submit an Assignment | |||||||||
| Report ALL results in 6 decimals with the exception of critical values and degrees of freedom | |||||||||
| YOU DO NOT NEED TO SUBMIT THE XmR CHART | |||||||||
| Project: | Manufacturing - XmR Chart | ||||||||
| Deliverable: | XmR Chart | ||||||||
| Student last name: | Your last name here | ||||||||
| Calculated R-Bar::: | Type in R-bar | Check | |||||||
| Upper control limit for the range::: | Type in UCL-R | Check | |||||||
| Upper control limit for the individuals::: | Type in UCL-x | Check | |||||||
| Lower control limit for the individuals::: | Type in LCL-x | Check | |||||||
| Is there adequate discrimination? | Is there adequate discrimination? Why do you think so? | ||||||||
| Based upon what the control chart is telling you, what would you do? | |||||||||
| What would you do based upon what the control chart is telling you? Type it in here. | Help | ||||||||
| To send each assignment to your instructor: | |||||||||
| Click-and-hold the LEFT mouse button at the TOP-LEFT corner of the | |||||||||
| peach-colored box, then while holding down on that button, drag to | |||||||||
| the LOWER-RIGHT corner of the box. This will highlight the entire | |||||||||
| peach-colored box. Release the mouse button. Do a CTRL-C. This will | |||||||||
| copy what has been highlighted. | |||||||||
| Go to your Villanova website and follow this sequence: | |||||||||
| 1. COMMUNICATE | |||||||||
| 2. CLASS ROSTER | |||||||||
| 3. Click on your instructor's email envelope icon | |||||||||
| 4. Type "Check My Work - XmR Chart" in the SUBJECT box. | |||||||||
| 5. Click once inside of the message box | |||||||||
| 6. Do a CTRL-V. This will paste your deliverable into this box. | |||||||||
| Don't be concerned if after you paste it, the appearance of the text is out of | |||||||||
| alignment. It will straighten out after you hit SEND. | |||||||||
| 7. SEND Check your SENT ITEMS folder afterward to see how it straightened out. | |||||||||
| Please 'hand-in' your assignments throughout the course. | |||||||||
| DO NOT SAVE THEM FOR THE END. | |||||||||
| Procrastinators: The deadline for completing all project deliverables | |||||||||
| is 7 days prior to the end of the course. |
Instructor:
This is Step 6 in control charting. Refer to the lectures on Control Charts.
Instructor:
You should get a value between 0 and 1.
Instructor:
You should get a value between 0 and 1.
Instructor:
You should get a value between 0 and 0.0200.
Instructor:
You should get a value between 0 and 0.0100.
Self check:
UCL between 0.3 and 0.6
LCL between 0.3 and 0.6
Instructor:
Please refer to the lecture on how to calculate control limits for the XmR chart.
Self check:
You should have gotten a value between 0.0050 and 0.0200.
Instructor:
Please refer to the lecture on how to calculate control limits for the XmR chart.
Self check:
Did you get 0.000176? If you did, you did not use absolute values. Instead you used values that contained negative and positive numbers. You should have gotten a moving average range value of 0.003471 or rounded to 0.0035.
Instructor:
More help on calculating R-bar using Excel 2007
We really intend on you doing this step by hand, but here is an option in Excel.
The average moving range is the average of all of the ranges of subgroup size of 2. For more information about a moving range, you need to revisit the lecture on the XmR chart (Lecture 82).
Calculating your average moving range with Excel is a 2-step process.
First you need to find the absolute range values for the ranges of each subgroup (size =2). Why the absolute value? If you just calculate the difference between any two cells, you would get both positive and negative numbers. You do not want negative numbers. Absolute values are numbers that are only in the 'positive' form.
We will do the first one for you. To find the absolute range value for the first value (0.551) and the second value (0.546) do the following steps in Excel.
1) Click the empty cell next to, and to the right of the second value (0.546)
2) Click the FORMULAS tab at the top bar
3) Under the FUNCTION LIBRARY category, click MATH & TRIG
4) Scroll down to 'ABS' (absolute value)
5) OK
6) Click on the first cell (0.551)
7) Type in a minus from the keyboard, and click on the second cell (0.546)
8) Enter. You should get 0.005.
9) Now....grab the bottom right-handed corner of the cell you are working with, and drag it all the way down to the bottom of the list of numbers. This will repeat the formula for you all the way down the line. You should have all of the range values starting at 0.546 and ending with the last value of 0.545.
10) For the second step in this process, you will be taking an average of all of your range values to get the average moving range. To do that:
11) Click on any empty cell
12) Insert
13) Function
14) Scroll down to 'AVERAGE'
15) OK
16) Drag down the column of values that you just created in the previous step.
17) OK. You have just calculated the average moving range which you will use in calculating the control limits for the XmR chart.
If you would like to print this tip, right click on the cell and select EDIT COMMENT. Then just highlight and copy the text, and paste in a document for printing.
Instructor:
More help on calculating R-bar using Excel 2003
We really intend on you doing this step by hand, but here is an option in Excel 2003 & earlier.
The average moving range is the average of all of the ranges of subgroup size of 2. For more information about a moving range, you need to revisit the lecture on the XmR chart (Lecture 82).
Calculating your average moving range with Excel is a 2-step process.
First you need to find the absolute range values for the ranges of each subgroup (size =2). Why the absolute value? If you just calculate the difference between any two cells, you would get both positive and negative numbers. You do not want negative numbers. Absolute values are numbers that are only in the 'positive' form.
We will do the first one for you. To find the absolute range value for the first value (0.551) and the second value (0.546) do the following steps in Excel.
1) Click the empty cell next to, and to the right of the second value (0.546)
2) INSERT
3) FUNCTION
4) Scroll down to 'ABS' (absolute value)
5) OK
6) Click on the first cell (0.551)
7) Type in a minus from the keyboard, and click on the second cell (0.546)
8) OK. You should get 0.005.
9) Now....grab the bottom right-handed corner of the cell you are working with, and drag it all the way down to the bottom of the list of numbers. This will repeat the formula for you all the way down the line. You should have all of the range values starting at 0.546 and ending with the last value of 0.545.
10) For the second step in this process, you will be taking an average of all of your range values to get the average moving range. To do that:
11) Click on any empty cell
12) Insert
13) Function
14) Scroll down to 'AVERAGE'
15) OK
16) Drag down the column of values that you just created in the previous step.
17) OK. You have just calculated the average moving range which you will use in calculating the control limits for the XmR chart.
If you would like to print this tip, right click on the cell and select EDIT COMMENT. Then just highlight and copy the text, and paste in a document for printing.
Instructor:
Whether or not a measurement system is discriminate, is covered in two different lectures. It is covered in the control chart lecture and it is also covered in the 'Measurement System Evaluation" lecture.
Instructor:
The formulas for the control limits of the XmR chart are found in your student workbook.
Do you understand why we are using a XmR chart in this assignment versus an X-barR chart?
ANSWER - We only have individual data points. We do not have rational subgroups.
Instructor:
Steps for drafting a control chart in Excel 2007
1. Highlight the data.
2. Click on INSERT tab at top of bar.
3. Find the CHARTS category
4. Click on LINE
5. Add control limits and the mean and average moving range with the drawing tools. (INSERT - SHAPES)
If you would like to print this tip, right click on the cell and select EDIT COMMENT. Then just highlight and copy the text, and paste in a document for printing.
Instructor:
1. Click on chart icon in top menu, OR click on INSERT in menu bar and select CHART.
2. Select LINE chart.
3. Follow menu-driven steps and highlight the data.
4. When the line chart is complete, add the mean, the average moving range, and your control limits with the drawing tools. TOOLBARS - Drawing
If you would like to print this tip, right click on the cell and select EDIT COMMENT. Then just highlight and copy the text, and paste in a document for printing.
| Objective: | ||||||||
| So far--so good. The process has been in control for the past four months. | ||||||||
| Phyllis isn't as well versed in Six Sigma as the team is, and it is her nature | ||||||||
| to question everything. She asks for a capability study to be performed | ||||||||
| on these parameters and asks for a calculation for each of the seven | ||||||||
| key process (upstream) parameters that affect thickness and wants to | ||||||||
| see this for the past 35 days of production. | ||||||||
| You are on the spot, but confident. You pull up the past 35 day's worth | ||||||||
| of data and you calculate Pp and Ppk for each. Is Phyllis going to be happy | ||||||||
| or is she going to be more skeptical? That is the 'question of the day.' | ||||||||
| Crunch the numbers--and you will find out. By the way--finish this deliverable | ||||||||
| and you are finished with the project. Congratulations!!!! | ||||||||
| Instructions for you: | ||||||||
| "Is it possible for me to do a self-check?" | ||||||||
| Instructions for you: | ||||||||
| 1. Construct histograms for each of the parameters. Note: The | ||||||||
| first parameter 'thickness' is the product parameter. | ||||||||
| The remaining parameters are process parameters that are thought to affect thickness. | ||||||||
| 2. Are the processes random (normally distributed)? | ||||||||
| 3. Calculate Pp and Ppk for each. Note: The upper and lower specifications | ||||||||
| are listed at the bottom of each column. You will need these to do the calculations. | ||||||||
| 4. Are the processes acceptable? | ||||||||
| "I'm lost" | "Can I do this with the Data Analysis Toolpak in Excel 2003?" | |||||||
| "Can I do this with the Data Analysis Toolpak in Excel 2007?" | ||||||||
| Data: | ||||||||
| Data: | Thickness | Time | Temp | Press | 0.125 dim. | 0.23 dim. | R.P.M. | HB |
| 0.548 | 115 | 145 | 1300 | 0.121 | 0.229 | 4400 | 400 | |
| 0.550 | 115 | 146 | 1400 | 0.122 | 0.230 | 4400 | 402 | |
| 0.552 | 115 | 146 | 1500 | 0.122 | 0.230 | 4400 | 404 | |
| 0.554 | 115 | 147 | 1500 | 0.123 | 0.231 | 4400 | 404 | |
| 0.552 | 115 | 148 | 1500 | 0.123 | 0.231 | 4450 | 406 | |
| 0.547 | 115 | 148 | 1500 | 0.124 | 0.231 | 4450 | 406 | |
| 0.547 | 115 | 148 | 1500 | 0.124 | 0.231 | 4450 | 406 | |
| 0.552 | 115 | 149 | 1400 | 0.124 | 0.231 | 4450 | 408 | |
| 0.549 | 115 | 149 | 1800 | 0.125 | 0.231 | 4450 | 408 | |
| 0.548 | 115 | 149 | 1600 | 0.125 | 0.231 | 4450 | 408 | |
| 0.549 | 115 | 150 | 1600 | 0.125 | 0.231 | 4450 | 410 | |
| 0.549 | 115 | 150 | 1600 | 0.125 | 0.231 | 4450 | 410 | |
| 0.550 | 115 | 150 | 1600 | 0.125 | 0.230 | 4450 | 410 | |
| 0.551 | 115 | 150 | 1600 | 0.128 | 0.230 | 4500 | 410 | |
| 0.549 | 115 | 150 | 1600 | 0.128 | 0.234 | 4500 | 410 | |
| 0.550 | 115 | 150 | 1600 | 0.125 | 0.233 | 4500 | 411 | |
| 0.551 | 115 | 150 | 1600 | 0.129 | 0.235 | 4550 | 410 | |
| 0.550 | 115 | 150 | 1600 | 0.126 | 0.229 | 4600 | 410 | |
| 0.550 | 115 | 151 | 1600 | 0.126 | 0.234 | 4650 | 409 | |
| 0.553 | 115 | 151 | 1800 | 0.126 | 0.232 | 4650 | 409 | |
| 0.548 | 115 | 151 | 1800 | 0.126 | 0.232 | 4650 | 410 | |
| 0.552 | 115 | 151 | 1400 | 0.126 | 0.232 | 4700 | 412 | |
| 0.551 | 115 | 151 | 1400 | 0.126 | 0.232 | 4700 | 412 | |
| 0.550 | 115 | 153 | 1700 | 0.126 | 0.232 | 4700 | 412 | |
| 0.549 | 115 | 149 | 1700 | 0.127 | 0.232 | 4700 | 412 | |
| 0.551 | 115 | 152 | 1700 | 0.127 | 0.232 | 4700 | 412 | |
| 0.551 | 115 | 148 | 1700 | 0.127 | 0.232 | 4700 | 412 | |
| 0.550 | 115 | 147 | 1700 | 0.127 | 0.232 | 4700 | 412 | |
| 0.551 | 115 | 150 | 1700 | 0.127 | 0.233 | 4700 | 412 | |
| 0.550 | 115 | 151 | 1700 | 0.127 | 0.233 | 4700 | 414 | |
| 0.549 | 115 | 151 | 1800 | 0.127 | 0.233 | 4700 | 414 | |
| 0.550 | 115 | 151 | 1800 | 0.128 | 0.233 | 4750 | 414 | |
| 0.551 | 115 | 152 | 1900 | 0.128 | 0.234 | 4750 | 414 | |
| 0.549 | 115 | 152 | 1900 | 0.129 | 0.234 | 4750 | 416 | |
| 0.550 | 115 | 154 | 1900 | 0.130 | 0.235 | 4800 | 418 | |
| Thickness | Time | Temp | Press | 0.125 dim. | 0.23 dim. | R.P.M. | HB | |
| Upper Specs | 0.5600 | 140 | 160 | 2600 | 0.1350 | 0.2400 | 8000 | 500 |
| Lower Specs | 0.5400 | 100 | 140 | 900 | 0.1150 | 0.2200 | 2000 | 300 |
| How to submit an Assignment | ||||||||
| Report ALL results in 6 decimals with the exception of critical values and degrees of freedom | ||||||||
| YOU DO NOT NEED TO SEND THE ACTUAL HISTOGRAMS | ||||||||
| Project: | Manufacturing | |||||||
| Deliverable: | Pp Ppk | |||||||
| Student last name: | Your LAST name here | |||||||
| Thickness | Pp | Check | ||||||
| Ppk | ||||||||
| Normal? | Y or N? | |||||||
| Acceptable? | Y or N? | |||||||
| Time | Pp | Check | ||||||
| Ppk | ||||||||
| Normal? | Y or N? | |||||||
| Acceptable? | Y or N? | |||||||
| Temp | Pp | Check | ||||||
| Ppk | ||||||||
| Normal? | Y or N? | |||||||
| Acceptable? | Y or N? | |||||||
| Pressure | Pp | Check | ||||||
| Ppk | ||||||||
| Normal? | Y or N? | |||||||
| Acceptable? | Y or N? | |||||||
| 0.125 dim | Pp | Check | ||||||
| Ppk | ||||||||
| Normal? | Y or N? | |||||||
| Acceptable? | Y or N? | |||||||
| 0.230 dim | Pp | Check | ||||||
| Ppk | ||||||||
| Normal? | Y or N? | |||||||
| Acceptable? | Y or N? | |||||||
| R.P.M. | Pp | Check | ||||||
| Ppk | ||||||||
| Normal? | Y or N? | |||||||
| Acceptable? | Y or N? | |||||||
| HB temp | Pp | Check | ||||||
| Ppk | ||||||||
| Normal? | Y or N? | |||||||
| Acceptable? | Y or N? | |||||||
| To send each assignment to your instructor: | ||||||||
| Click-and-hold the LEFT mouse button at the TOP-LEFT corner of the | ||||||||
| peach-colored box, then while holding down on that button, drag to | ||||||||
| the LOWER-RIGHT corner of the box. This will highlight the entire | ||||||||
| peach-colored box. Release the mouse button. Do a CTRL-C. This will | ||||||||
| copy what has been highlighted. | ||||||||
| Go to your Villanova website and follow this sequence: | ||||||||
| 1. COMMUNICATE | ||||||||
| 2. CLASS ROSTER | ||||||||
| 3. Click on your instructor's email envelope icon | ||||||||
| 4. Type "Check My Work - Pp, Ppk" in the SUBJECT box. | ||||||||
| 5. Click once inside of the message box | ||||||||
| 6. Do a CTRL-V. This will paste your deliverable into this box. | ||||||||
| Don't be concerned if after you paste it, the appearance of the text is out of | ||||||||
| alignment. It will straighten out after you hit SEND. | ||||||||
| 7. SEND Check your SENT ITEMS folder afterward to see how it straightened out. |
Instructor:
At the sides of the rows are self-checks for each Pp and Ppk. I don't give you the answer, but at least you will be able to see if you are in the ballpark.
Instructor:
You can do part of this with Excel 2003l, but you will have to do some of it by hand. You need 4 values to calculate Pp and Ppk.
If you have a 2-sided tolerance like a nominal-is-best quality target, you need to know:
Mean
s or standard deviation
Upper Spec.
Lower Spec.
To get the MEAN and 'S',
Follow this sequence:
-Tools
-Data Analysis
-Descriptive Statistics
-Drag down the values
-Check the 'Summary Statistics; box.
-OK
Note: The spec. limits can be found at the bottom of each column.
If you would like to print this tip, right click on the cell and select EDIT COMMENT. Then just highlight and copy the text, and paste in a document for printing.
Instructor:
The data are in columns below. At the bottom of each column has the spec. limits (upper and lower). You need 4 values to calculate Pp and Ppk. You need to know:
Mean
s (standard deviation)
Upper Spec. limit
Lower Spec. limit
You will have to calculate the MEAN and standard deviation for each. Once you have done that, the only caution is to ensure you are using the correct formula for Ppk.
Always select the smallest Ppk value from the 2 Ppk formulas because the smaller number represents the closest point of trouble for your process.
Instructor:
Pp: Some value between 1 and 5.
Ppk: Some value between 1 and 5.
Instructor:
What question should you ask if you see no variation? Hmmm.
Instructor:
Pp: Some value between 1 and 2.
Ppk: Some value between 1 and 2.
Instructor:
Pp: Some value between 1 and 2.
Ppk: Some value between 1 and 2.
Instructor:
Pp: Some value between 1 and 2.
Ppk: Some value between 1 and 2.
Instructor:
Pp: Some value between 2 and 3.
Ppk: Some value between 1 and 2.
Instructor:
Pp: Some value between 7 and 8.
Ppk: Some value between 6 and 7.
Instructor:
Pp: Some value between 8 and 9.
Ppk: Some value between 7 and 8.
Instructor:
You can do part of this with Excel 2007, but you will have to do some of it by hand. You need 4 values to calculate Pp and Ppk, if you have a 2-sided tolerance like a nominal-is-best quality target as we do in this example.
You need to know:
Mean
s or standard deviation
Upper Spec.
Lower Spec.
To get the MEAN and 'S',
Follow this sequence:
-Click on the DATA tab at the top bar
-Go to the ANALYSIS category
-Click on Data Analysis
-Click on Descriptive Statistics
-Drag down the values
-Check the 'Summary Statistics' box.
-OK
Note: The spec. limits can be found at the bottom of each column.
If you would like to print this tip, right click on the cell and select EDIT COMMENT. Then just highlight and copy the text, and paste in a document for printing.
Example of
a deliverable