23 questions about Textile class.

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Chapter 9

Special Use Fibers

T101
Survey of the Textile Industry

Christina Rapa

[email protected]

215-490-7999

Online access:

Future Materials
URL: Connect to http://www.wtin.com/

*Once you have logged in click the MyWTiN icon in the upper right of the page. Then, scroll down and click the Digital Magazines Icon

  • Article review due Tuesday, September 30th Via Email. Submit as a Word or Google Doc.
  • One page, double spaced (no more than 12 font)
  • Choose an article relating to: Textiles (Fiber, Yarn, Fabric) - review the topic & include your opinion
  • MLA Format (in text citations, works cited)

Article Review #2 – Future Materials
Due Tuesday, September 30th

  • Elastomers: a natural or synthetic polymer which at room temperature can be stretched repeatedly to at least twice its original length and which, after removal of the tensile load, will immediately and forcibly return to approximately its original length

Elastomeric Fibers

  • Power stretch:
  • ability of a fiber or fabric to exhibit high retractive forces that mold, support, or shape the body
  • Comfort stretch:
  • ability of a fiber or fabric to elongate slightly as the body moves and to recover a significant portion of that elongation when the stretching force is removed

Kinds of Stretch

  • Manufactured fiber in which the fiber-forming substance is comprised of natural or synthetic rubbers
  • Natural rubber: from plant source
  • Synthetic rubbers: synthetic sources

Rubber (Latex)

  • Excellent elongation & elasticity
  • Low tenacity influences end use
  • Poor resistance to aging, sunlight, oil, perspiration, oxidizing agents
  • Low dyeability, hand, & regain

Properties of both types of rubber

Allergies to Latex

Spandex

Spandex = segmented polyurethane

Relaxed Extended

  • Aesthetic
  • Seldom used alone
  • No cover yarn needed
  • Durability
  • More durable than rubber
  • Improved tenacity & flex life
  • Similar elongation & elasticity
  • Better resistance to body oils, perspiration, chemicals, & aging

Properties of Spandex

Grin-through in a swimsuit

made of nylon and spandex

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Fabric Swatchkit #62

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Properties and Uses of Spandex

  • Comfort
  • Low regain
  • Moderate density
  • Care
  • Resistant to cleaning chemicals
  • Thermoplastic
  • Uses
  • Apparel
  • Technical
  • Interiors
  • Manufactured fiber of
  • at least 50% by weight of aliphatic polyether
  • at least 35% by weight of polyester
  • Elongation of 600%
  • Low tenacity
  • Lower elasticity compared to other elastomers
  • Superior strength retention in wet heat conditions & after treatment with alkalis
  • Better dyeability & print clarity compared to spandex

Elastoester

Teijin “Rexe”

  • An elastic bicomponent polyester
  • Good inherent stretch with

excellent recovery

  • Easy care
  • Used in active sportswear, leisure wear

Elasterell-P

  • High temperature fibers can be used continuously at temperatures over 200° C without significant decomposition and retain the majority of their physical properties

Fibers with Chemical, Heat,
or Fire Resistance

Aramid

  • Manufactured fiber of synthetic polyamide
  • At least 85% of the amide linkages are attached directly to two aromatic rings

  • Processing: wet or dry spun & drawn
  • Physical structure: staple or filament

Aramid (Kevlar / Nomex)

  • Exceptional heat and flame resistance & strength
  • High tenacity & resistance to stretch
  • Resistant to most chemicals
  • Excellent impact & abrasion resistance
  • Regain of 4.5%
  • Usually mass pigmented
  • Uses: technical fiber; protective apparel

Properties and End Uses of Aramid

Fiberglass

  • Glass = Silicon Dioxide
  • Process: melt spun, not drawn
  • Incombustible
  • Good strength, but low flex abrasion resistance
  • Low elongation
  • High density
  • Nonabsorbent
  • Uses: interiors and technical

Glass

Miraflex – Bicomponent Glass Fiber

  • Manufactured fiber composed of metal, plastic coated metal, metal coated plastic, or a core completely covered by metal
  • Processing: laminating or metalizing

Metal and metallic fibers

Production of Metallic Fibers

  • Uses: apparel, interiors, and technical

Metallic Fiber end uses

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Modacrylic

  • Latent crimp for realistic fake furs
  • Low abrasion resistance & tenacity
  • Good elongation
  • Warm and soft
  • Low regain
  • Moderate density
  • Moderate resiliency & dimensional stability
  • High elastic recovery

Properties of Modacrylic

Fabric Swatch Kit #64

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  • Resists most common fiber degradants
  • Flame retardant, but heat sensitive
  • Washable or dry cleanable
  • Uses:
  • interiors; apparel; technical (protective clothing, filters, wigs, blankets & upholstery in airplanes)

Properties and End Uses
of Modacrylic

  • Manufactured fiber with at least 35% by weight of cross-linked novolac (cured phenol-aldehyde fiber)
  • Properties: outstanding flame resistance; good resistance to sunlight; inert to most chemicals
  • Used for flame retardant technical products

Novoloid

  • Flame retardant
  • Good tenacity & breaking elongation
  • Mass pigmented
  • Uses: heat resistance apparel; interiors for aircraft & hospitals; filters & membranes
  • Process: dry spun & drawn

PBI (polybenzimidazole)

PBI Flame Test

  • Good tenacity and breaking elongation
  • Excellent elasticity & resistance to acids/alkalis
  • Low regain
  • Moderate density
  • Uses:
  • filtration fabrics; papermaking felts, membranes, rubber reinforcement, & electrical insulation

Sulfar
PPS - polyphenylene sulfide

  • Manufactured fiber
  • long-chain synthetic polymer
  • at least 85% by weight of vinylidene chloride units
  • Production: melt spun, hot drawn

Saran
PVDC (polyvinylidene chloride)

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  • Good weathering properties
  • Resistant to chemicals
  • Tough and durable with good tenacity
  • Low regain
  • Heavy
  • Does not support combustion
  • Uses: competes with olefin

Properties and End Uses of Saran

  • Low tenacity
  • Very sensitive to heat
  • Unaffected by moisture
  • Chemically stable
  • Poor conductor of electricity
  • Does not burn
  • Uses: bonding agents for rugs, papers, & fiberwebs & technical products

Vinyon
(PVC – Poly Vinyl Chloride)

Fabric Swatch Kit #109

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  • Manufactured fiber
  • 95% of a long chain polymer synthesized from aliphatic fluorocarbon monomers;
  • polymerized under pressure and heat with catalyst.
  • Properties:
  • average tenacity, low elongation, good pliability; heavy; temperature resistant; resistant to chemicals, sunlight, weathering, & aging; low friction coefficient
  • Technical uses

Fluoropolymer
(Teflon fiber)

  • Heat stabilized, cross-linked polyacrylonitrile
  • Carbon nanofibers and nanotubes:
  • strong, heavy, absorbent, low thermal expansion, inert, biocompatible
  • Carbon nanoparticles:
  • action, ultrviolet protection, odor absorption or resistance, static resistantance, abrasion resistant, strong

Carbon

  • High strength and regain
  • Rigid and moderately heavy
  • Exceptional heat resistance
  • Very low coefficient of thermal expansion
  • Chemically inert and biocompatible

Properties and End Uses of Carbon

Olympic Bobsleds:

Lightest ever crafted

VIDEO

  • Moderate strength; 5% regain;
  • Low elongation at break; moderately heavy;
  • Fair abrasion resistance; good to excellent resistance to most chemicals
  • Low cost competitor for meta-aramid, PBI, sulfar, and polyimide

Melamine

  • Moderately strong; 20% elongation at break
  • Low moisture regain; moderate specific gravity
  • Good abrasion resistance; good to excellent resistance to most chemicals
  • Moderately high cost
  • Uses: filters, protective clothing, fire block seating

Polyimide

  • Nonflammable; high temperature resistance; good tenacity; 1.5 density; 2% regain; 3.5% breaking elongation
  • Uses: reinforcing fiber in resins

PBO
(poly phenylene benzobisoxazole)

  • Composed of: metal oxides, metal carbides, metal nitrides, or other mixtures
  • High thermal resistance; high strength; rigid
  • Uses: reinforcing fibers in resins or other compounds

Ceramic Fibers

  • Biopolymer: fermented & melt spun from cornstarch
  • Properties:
  • luster, drape, and hand of silk, quick drying properties, good wrinkle resistance, good flame and ultraviolet light resistance
  • Uses: apparel, interiors, and technical

PLA (polylactide)………..

Ingeo Video