Revanswood power plant

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Industrial Processes and Site Visits (02/26/2014)

Ravenswood Power Plant

Electrical power production and distribution in the US

Generation

Indian Point/Ravenswood

Transmission

High voltage transmission lines (>110 KV)to reduce energy loss during transmission- limited ability to store electricity

Substations (step up/step down)

Electric and Magnetic Fields (EMF) Radiation from power lines

Localized supply to customer

Varying safety and/or work related health issues for each segment

National Power grid

Three regional grids with limited links

Eastern/Western/Texas grids

Safety training- Ravenswood

Learning management system

Software for the administration, documentation, tracking, delivery of electronic training to workers

Ravenswood potential hazards

Noise

> 105 db. double protection required

Electrical

Arc flash

shocks

Slips/trips/falls

Confined spaces

Chemical exposure

LOTO

Asbestos

PCBs

Ergonomic/ repetitive stress/over exertion/awkward postures

Hot/cold environment (seasonal)

Shift work

24/7

Shiftwork

Shiftwork is anything other than a daylight work schedule-nights, evenings, extended work days, etc.

Circadian rhythm

Zeitgraber - environmental cues that synchronize biological systems to the light/dark cycle

Elevated BMI (reports of an association with Diabetes Mellitus), certain cancers or ulcers, accidents e.g. Exon Valdez, Challenger, automobile, medical.

Controls

Consistent scheduling, use of window shades, eliminate family/social interruptions at home, pre/post shift naps, caffeine, etc.

Ravenswood

Asbestos

US production stopped 2002

We still import substantial amounts of asbestos

2012 – 1060 tons

Primarily the Chlor-Alkali industry (chlorine and sodium hydroxide for chemical industry) and roofing industry

Coal fired generators

Protective clothing

Confined spaces

Large enough for workers to enter and perform required tasks

A limited or restricted means for entry or exit

Not designed for continuous occupancy.

Permit required confined space

hazardous atmosphere,

sloping walls

potential to engulf, trap or asphyxiate an entrant

unguarded machinery

live wires

a potential for heat stress.

Control of Hazardous Energy (LOTO)

Designed to prevent unexpected startup during repair, servicing or maintenance of machinery and equipment by removing sources of energy - electrical, chemical, hydraulic, gravitational, pneumatic, thermal etc.

Employers are required to have written LOTO procedures and

ID all potential energy sources including stored or residual sources

Provide site specific worker training

Locks are removed by the worker that put it on.

Exemptions

To de-energizing the equipment will cause a hazardous condition (life saving equipment)

It is impossible to do because of design or operational limitations.

LOTO

Tags can use if you are unable to lock out the energy source

Required to demonstrate that a tag system will provide the equivalent level of protection as a lock

L’Oreal/Ravenswood

Two key system/other LOTO systems

Registration, Evaluation, Authorization and Restriction of Chemicals (REACH)

REACH – European Union regulatory system for chemicals (2007)

Requires registration of all chemicals manufactured or imported in EU with the European chemicals agency (143,000).

Manufacturers and importers are required to gather information on the properties of their chemicals to will allow safe handling and they must register the information in a central database

Requires sharing of information

Provides lists of hazardous chemicals

Substances of Very High Level of Concern (151) - carcinogens, mutagens, reproductive toxin, hormone interrupters

SVHCs placed on authorization list cannot be used unless granted an exemption

Substitute it now list (SIN) for chemicals of concern

Importers/manufacturers are required to assess risks to human health or the environment

Requires that chemical companies minimize animal testing

REACH eliminates requirements for types of testing on animals e.g. corrosive,

What is a Job Hazard Analysis

A technique designed to identify hazards at the work site

Break the job down into it’s basic components

ID the hazards in each component

Develop controls for all of the recognized hazards

JHA focuses on the relationship between the worker, task, tools and the environment

Prioritization of JHA at the work site

Jobs associated with the highest rate of injury, illness

Jobs associated with severe illness, injuries or catastrophic events

New operations

Complex procedures

Jobs in which a small error could lead to severe accidents or injuries