Operations

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prob_7.docx

Use the following information and the attached editable MRP tableau worksheet to determine a complete material requirements plan for the 5 week planning horizon. A garden equipment manufacturer has a product that it makes which is represented by the following product structure tree along with other pertinent data:

Inventory Records File

Item

Lead Time

On Hand

Lot Size

Safety Stock

Sched. Receipt

ABC-51

1

15

L4L

0

---

L

1

12

L4L

0

---

P

1

53

100

10

140 in wk 1

R

1

30

L4L

10

28 wk 1

W

1

10

20

0

---

X

2

25

40

0

---

Master Production Schedule (Weeks)

Product 1 2 3 4 5

ABC-51 0 0 50 0 75

Horizon Period

1

2

3

4

5

6

7

8

9

Item:

Lot Size:

LT:

SS:

Gross Requirements

Scheduled Receipts

Projected On Hand

Net Requirements

Planned-Order Receipts

Planned-Order Releases

Item:

Lot Size:

LT:

SS:

Gross Requirements

Scheduled Receipts

Projected On Hand

Net Requirements

Planned-Order Receipts

Planned-Order Releases

Item:

Lot Size:

LT:

SS:

Gross Requirements

Scheduled Receipts

Projected On Hand

Net Requirements

Planned-Order Receipts

Planned-Order Releases

Item:

Lot Size:

LT:

SS:

Gross Requirements

Scheduled Receipts

Projected On Hand

Net Requirements

Planned-Order Receipts

Planned-Order Releases

Horizon Period

1

2

3

4

5

6

7

8

9

Item:

Lot Size:

LT:

SS:

Gross Requirements

Scheduled Receipts

Projected On Hand

Net Requirements

Planned-Order Receipts

Planned-Order Releases

Item:

Lot Size:

LT:

SS:

Gross Requirements

Scheduled Receipts

Projected On Hand

Net Requirements

Planned-Order Receipts

Planned-Order Releases

ABC-51

W

X

L

P

P

R

(3

)

(4

)

(2

)