Homework

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10/7/13 Quiz: Homework 3

https://utah.instructure.com/courses/245340/quizzes/374059/take 1/5

Homework  3 Started:  Oct  4  at  6:42pm

Quiz  Instructions Answer  the  questions,  mind  the  due  date.

 

2.5  ptsQuestion  1

9.14,  10.78

0,  15.67

8.17,  11.83

7.56,  11.45

7.98,  12.13

7,  13

A  process  that  is  considered  to  be  in  control  measures  an  ingredient  in  ounces.  Below  are  the  last  10  samples  (each  of  size  n=5)  taken.

                                                           Samples

1 12

2 10

3 9

4 10

5 10

6 9

7 9

8 8

9 9 10 12

10 9 13 10 12 10 10 13 8 10

9 9 9 10 10 10 11 10 8 12

10 11 10 11 9 8 10 8 12 9

9 11 10 10 11 12 8 10 12 8

 

Using  the  sample  standard  deviation,  what  are  the  upper  and  lower  control  limits  for  the  x  bar  chart?

 

2.5  ptsQuestion  2

1.53

1.34

0.77

0.72

0.82

0.94

The  intensive  care  unit  lab  process  has  an  average  turnaround  time  of  26.2  minutes  and  a  standard  deviation  of  1.35  minutes.

The  average  value  for  this  service  is  25  minutes  with  an  upper  specification  limit  of  30  minutes  and  a  lower  specification  limit  of  20  minutes.

The  administrator  of  the  lab  wants  to  have  three-­sigma  performance  for  her  lab.  Find  the  Cpk  to  see  if  the  lab  process  is  capable  of  this  level  of  performance?

  2.5  ptsQuestion  3

18

Assume  a  plant  operates  2000  hours  per  year,  demand  for  its  parts  is  100,000  per  year  and  it  takes  a  full  24  hours  for  a  Kanban  container  of  100  parts  to  circulate.   How  many  containers  are  needed?

10/7/13 Quiz: Homework 3

https://utah.instructure.com/courses/245340/quizzes/374059/take 2/5

24

6

180

12

120

240

60

 

2.5  ptsQuestion  4

8.3

1.2

12

0.5

5

0.833

500

0.05

Assume  a  plant  operates  2000  hours  per  year,  demand  for  its  parts  is  100,000  per  year  and  it  takes  a  full  24  hours  for  a  Kanban  container  of  100  parts  to  circulate.  

What  is  the  takt  time  in  minutes  per  unit?

 

2.5  ptsQuestion  5

24

30

12

300

600

60

Assume  a  plant  operates  2000  hours  per  year,  demand  for  its  parts  is  100,000  per  year  and  it  takes  a  full  24  hours  for  a  Kanban  container  of  100  parts  to  circulate.

The  plant  engineers  increase  the  number  of  containers  to  20.    How  big  should  each  container  now  be?

 

1  ptsQuestion  6

8

A  switch  assembly  is  assembled  and  delivered  to  the  control  panel  team.    There  are  3  containers  in  circulation.    Production  time  is  mostly  setup.    Setup  time  and

production  time  is  therefore  1  hour  with  another  hour  needed  for  circulation.

The  control-­panel  assembly  area  requires  6  switch  assemblies  per  hour

How  big  should  a  container  (a  batch)  be?

10/7/13 Quiz: Homework 3

https://utah.instructure.com/courses/245340/quizzes/374059/take 3/5

12

14

2

10

4

11

 

2.5  ptsQuestion  7

0,  6.98

-­0.45,  7.23

0,  7.01

0,  5.78

0,  7.56

-­1.45,  6.43

A  process  that  is  considered  to  be  in  control  measures  an  ingredient  in  ounces.  Below  are  the  last  10  samples  (each  of  size  n=5)  taken.

                                                           Samples

1 12

2 10

3 9

4 10

5 10

6 9

7 9

8 8

9 9

10 12

10 9 13 10 12 10 10 13 8 10

9 9 9 10 10 10 11 10 8 12

10 11 10 11 9 8 10 8 12 9

9 11 10 10 11 12 8 10 12 8

 

What  are  the  control  limits  for  the  R-­chart?

 

2  ptsQuestion  8

Malcolm  Baldrige  Award

NIQC

MacArthur  Grant

The  César  Award

EFQM  Business  Excellence

ISO  9000  Certification

Deming  Prize

President’s  Award  for  Quality

The  top  US  Based  Quality  Award  is  the:

 

2  ptsQuestion  9

10/7/13 Quiz: Homework 3

https://utah.instructure.com/courses/245340/quizzes/374059/take 4/5

Workers  send  their  output  on  to  the  next  downstream  work  area  as  they  finish

The  voice  of  the  engineer  determines  the  production  for  the  day

Work  normally  flows  through  the  Quality  Circle

Large  batches  are  produced  and  stored  to  minimize  setup  time

If  the  output  of  a  work  group  is  not  taken,  the  workers  will  simply  stop  production  until  the  inventory  is  removed

The  production  schedule  is  prepared  in  advance  for  all  workstations

In  a  pull  system:

 

2  ptsQuestion  10

The  Voice  of  the  Engineer

The  customer

The  CEO  or  senior  most  manager  of  the  operation

The  front  line  worker  on  the  assembly  line

Miriam  Webster

W.  Edwards  Deming

Who  defines  Quality?

 

3  ptsQuestion  11

0.016,  0.014,  0,  yes

0.016,  0.137,  .023,  yes

0.016,  0.137,  .023,  no

0.016,  0.014,  0,  yes

0.008,  0.014,  0,  no

0.008,  0.137,  .023,  no

0.008,  0.014,  0,  yes

sample #  defective p sample #

defective p

1 12 0.060 11 16 0.080

2 18 0.090 12 14 0.070

3 10 0.050 13 12 0.060

4 14 0.070 14 16 0.080

5 16 0.080 15 18 0.090

6 19 0.095 16 20 0.100

7 17 0.085 17 18 0.090

8 12 0.060 18 20 0.100

9 11 0.055 19 21 0.105

10 14 0.070 20 22 0.110

 

Workers  at  an  operation  tracked  the  above  data,  with  the  effective  sample  size  of  200.    What  is  pbar,  the  UCL,  LCL  and  is  the  process  in  control?

10/7/13 Quiz: Homework 3

https://utah.instructure.com/courses/245340/quizzes/374059/take 5/5

Not  saved   Submit Quiz

0.008,  0.137,  .023,  yes