Operation management

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first_question.doc

QUESTION 4

1.  

Monthly demand forecast of STX-43 is 800 units, averaged over all 12 months of the year. The product is known to have a seasonal pattern and July monthly index is 1.25. What is the seasonal sales forecast for July?

Answer

image1.wmf

640 units

image2.wmf

799 units

image3.wmf

800 units

image4.wmf

1000 units

image5.wmf

Cannot be calculated with the information given

5 points   

QUESTION 5

1.  

The last four weekly values of sales were 85, 91, 99, and 94 units. The last four forecasts were 73, 82, 91, and 81 units. These forecasts illustrate:

Answer

image6.wmf

qualitative methods

image7.wmf

exponential smoothing

image8.wmf

slope

image9.wmf

trend projection

image10.wmf

None of the above

5 points   

QUESTION 6

1.  

Weekly sales of copy paper at ABC Suppliers are in the table below. Which forecasting method is more accurate to forecast week 8 sale?  Initial forecast for week 1 was 17 cases.

Week

Sales (cases)

1

18

2

23

3

31

4

32

5

18

6

16

7

24

Answer

image11.wmf

3-weeks moving average

image12.wmf

exponential smoothing-Alpha=0.1

image13.wmf

exponential smoothing-Alpha=0.9

image14.wmf

Weighted moving average.  Weights of 0.5 for the most recent period, then 0.3 and 0.2 for previous two periods

image15.wmf

Regression analysis

5 points   

QUESTION 7

1.  

A fast-food restaurant owner operates a dozen outlets in California. One menu item is the most popular among others, and its sales (X, in millions of dollars) is related to Profits (Y, in hundreds of thousands of dollars).  Forecasting equation obtained based on the historical data is

Y = 7.31 + 0.54 X

What is your forecast of profit for a store with sales of $40 million?

Answer

image16.wmf

$1,289,007

image17.wmf

$21,600,007

image18.wmf

$2,891,000

image19.wmf

$289,100,000

image20.wmf

None of the above are correct

5 points   

QUESTION 8

1.  

ABC Inc. started producing its new line of parts at the end of year 0. In year 1, it produced 45000 parts at a total cost of $660,000. In year 2, its production increased to 85,000 parts at a total cost of $1,140,000. If the Fixed cost and variable cost per unit are the same, what must be the variable cost per part (c) and the fixed cost (F)?

Answer

image21.wmf

F is less than $80,000, and c is greater than $7

image22.wmf

F is greater than $60,000, and c is less than $9

image23.wmf

F is greater than $100,000, and c is greater than $13

image24.wmf

F is greater than $110,000, and c is less than $16

image25.wmf

None of the above are correct

5 points   

5 points   

QUESTION 10

 

1. The ABC Company is screening three new product ideas. Only one idea must be selected. The following estimates have been made for the performance criteria that management feels are most important, along with the weight of each in decision making. What are the best and worst alternatives?

 

Estimated Rating

 

Performance criterion

Weight

A

B

C

1

 Demand uncertainty

0.1

0.3

0.9

0.2

2

Similarity to present products

0.15

0.7

0.8

0.6

3

Expected return on investment

0.35

1

0.4

0.7

4

Compatibility with current process

0.25

0.4

0.7

0.6

5

Competitive advantage

0.15

0.4

0.6

0.5

Answer

image26.wmf

A is best, and B is worst

image27.wmf

B is best, and C is worst

image28.wmf

B is best, and A is worst

image29.wmf

C is best, and A is worst

image30.wmf

None of the above is correct

5 points   

QUESTION 11

1.  

ABC Inc. is evaluating alternative production methods using a decision tree. Production manager has developed estimates of payoffs based on high or low demand.  Probability of high demand is 40% and that of low demand 60%.  Which alternative will provide the best payoff?

 image31.png

Answer

image32.wmf

A

image33.wmf

B

image34.wmf

C

image35.wmf

D

5 points   

QUESTION 12

1.  

A company of six departments has the following closeness factors and current locations of departments. Assume rectilinear distance. Which pair of departments has the greatest weighted-distance score?

 

1

2

3

4

5

6

 

Department pair

Closeness factor

1,2

10

1,3

9

1,4

8

1,5

7

1,6

5

2,3

4

2,4

3

2,5

2

2,6

1

3,4

8

3,5

7

3,6

5

4,5

4

4,6

3

5,6

2

 

Answer

image36.wmf

1, 2

image37.wmf

3, 6

image38.wmf

3, 4

image39.wmf

5, 6

image40.wmf

2, 4

5 points   

QUESTION 13

1.  

1. A company of six departments has the following closeness factors and current locations of departments. There are two alternative configurations.  Assume rectilinear distance. Which configuration has the lowest weighted-distance score?

  

initial configuration

1

2

3

4

5

6

  

Alternative 1

5

2

3

4

1

6

  

Alternative 2

1

2

3

4

6

5

Department pair

Closeness factor

1,2

10

1,3

9

1,4

8

1,5

7

1,6

5

2,3

4

2,4

3

2,5

2

2,6

1

3,4

8

3,5

7

3,6

5

4,5

4

4,6

3

5,6

2

Answer

image41.wmf

Current configuration

image42.wmf

Alternative 1

image43.wmf

Alternative 2

image44.wmf

Both the current and alternative 2

5 points   

QUESTION 14

1.  

A company is considering two options for the production of a part needed downstream in the manufacturing process. Particulars are as follows:

Specialized automation

Fixed Costs = $10,000 / month

Variable Cost / Unit = $2

General automation:

Fixed Costs = $4,000 / month

Variable Cost / Unit = $6

What is the monthly break-even quantity for choosing between the two automation approaches?

Answer

image45.wmf

1000

image46.wmf

1500

image47.wmf

2000

image48.wmf

2300

image49.wmf

2500

5 points   

QUESTION 15

1.  

You observed a worker assembling parts and recorded the data as following: 

Time (seconds)

Observations

16

18

18

25

20

29

What is the average time for this job element?

Answer

image50.wmf

16.1 seconds

image51.wmf

18.3 seconds

image52.wmf

18 seconds

image53.wmf

17.2 seconds

5 points   

QUESTION 16

1.  

You observed a worker assembling parts and recorded the data as following: 

Time (seconds)

Observations

16

18

18

25

20

29

What is the normal time for this job element if the rating factor is 75%?

Answer

image54.wmf

16.1 seconds

image55.wmf

15.4 seconds

image56.wmf

14.2 seconds

image57.wmf

13.7 seconds

5 points   

QUESTION 17

1.  

You observed a worker assembling parts and recorded the data as following:

Time (seconds)

Observations

16

18

18

25

20

29

What is the standard time for this job element if rating factor is 75% and the allowance for the process is 20%?

Answer

image58.wmf

14.6 seconds

image59.wmf

14.9 seconds

image60.wmf

15.6 seconds

image61.wmf

16.2 seconds

5 points   

QUESTION 18

1.  

A restaurant manager tracks complaints from the diner satisfaction cards that are turned in at each table. The data collected from the past week's diners appear in the following table.

Complaint

Frequency

Food taste

60

Food temperature

11

Order mistake

3

Slow service

18

Table/utensils dirty

47

Too expensive

5

 Using a classic Pareto analysis, how was the cumulative value for the second most important complaint calculated? 

Answer

image62.wmf

47/60+11+3+18+47+5

image63.wmf

3+5+11+18+47/60+11+3+18+47+5 + 60/60+11+3+18+47+5 60

image64.wmf

3+5+11+18+47-60/60+11+3+18+47+5

image65.wmf

47/60+11+3+18+47+5 + 60/60+11+3+18+47+5

5 points   

QUESTION 19

1.  

The UCL and LCL for an X_bar chart are 25 and 15 respectively. The central line is 20, and the process variability is considered to be in statistical control. The results of the next six sample means are 18, 23, 17, 21, 26, and 16. What should you do?

Answer

image66.wmf

Nothing; the process is in control.

image67.wmf

Explore the assignable causes because the second, fourth, and fifth samples are above the mean.

image68.wmf

Explore the assignable causes because there is a run.

image69.wmf

Explore the assignable causes because there is a trend

image70.wmf

Explore the assignable causes because the process is out of control

5 points   

QUESTION 20

1.  

The central line on a p-chart is 0.50 with a UCL of 0.65 and an LCL of 0.35. The results of the next six samples are 0.60, 0.37, 0.55, 0.48, 0.55, and 0.42. What should you do?

Answer

image71.wmf

Nothing; the process is behaving as expected.

image72.wmf

Explore the assignable causes because three observations are above the central line.

image73.wmf

Explore assignable causes because there is a run.

image74.wmf

Increase the sample size to get a better measure.

image75.wmf

Explore the assignable causes because the process is out of control

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