value stream map and process map for Machine process in lean manufacturing.

This document will focus on the areas - excessive motion, cycle times, internal supply chain challenges. use value stream maps to document and analyzing process. You can do this document in auto cad or solid works.

1. Required No. Of Sets / Year - 100,000 Sets / Year 
2. No. Of Parts in a Set - 8 parts 
3. Required Total Number of Parts - 800,000 Parts / Year 
4. Working Days / Year - 252 Working Days / Year 
5. No. Of Sets / Day - 397 Sets / Day 
6. Total No. Of Parts / Day - 3176 Parts / Day 
7. Total No. Of Each Part / Day - 397 Each Part / Day 
8. Minutes of Work / Shift - 420 Minutes of Work / Shift 
9. No. Of Parts / Machine / Shift - 33 Parts / Machine / Shift 
10. No. Of Shifts / Day - 3 Shifts / Day 
11. No. Of Parts / Day / Machine - 99 Parts / Day / Machine 
12. No. Of Machines Deployed / Type of Part - 4 Machine are Deployed / Type of Part. 
13. Total No. Of Machine Required  - 32 Machines