write mechanics of material lab (Torsion Tests of Metal specimens lab & Concrete lab)

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TorsionTestLab_5.docx

UNIVERSITY OF NEW ORLEANS

MECHANICS OF MATERIALS LAB

LAB REPORT

Torsion Test

Objective:

The objective of this lab was to determine and draw the torsion vs. angle of twist and shear stress vs. shear-strain diagrams for steel and aluminum specimens tested. Also, to calculate the shear modulus for the steel and aluminum specimens.

Equipment:

Tinius Olsen Torsion tester

Steel rod specimen

Aluminum rod specimen

Ruler

Micrometer

Theory:

Where:

= the shear stress (psi)

T = torsion (in-lb)

= distance from axis of shaft to

where the stress is acting (in)

J = polar moment of inertia with

respect to the longitudinal axis (in4)

Where:

= shear strain (rad)

= distance from axis of shaft to

where the stress is acting (in)

L = length of the metal specimen (in)

= angle of twist (rad)

Where:

G = modulus of rigidity (psi)

L = length of the metal specimen (in)

= angle of twist (radians)

T = torsion (in-lb)

J = polar moment of inertia with

respect to the longitudinal axis (in4)

= maximum shear strain (radians)

= the shear stress (psi)

Procedure:

Place the rod in the Tinius Olsen Torsion Tester and secure each end in machine. Start applying twisting load on the specimen. Record the torque (in-lb.) on the specimen at various points during the experiment according to how many degrees the specimen has been twisted. Repeat this process for each specimen.

Data:

Steel

Line

φ (degees)

T (in-lb)

τ (psi)

γ (radians)

1

0

0

0.000

0.0000

2

1

60

596.831

0.0012

3

2

250

2486.796

0.0023

4

3

610

6067.782

0.0035

5

4

770

7659.332

0.0047

6

5

770

7659.332

0.0058

7

6

880

8753.522

0.0070

8

8

1110

11041.374

0.0093

9

10

1390

13826.586

0.0116

10

12

1780

17705.987

0.0140

11

15

2270

22580.108

0.0175

12

20

2930

29145.249

0.0233

13

30

3000

29841.552

0.0349

14

45

3030

30139.967

0.0524

15

60

3230

32129.404

0.0698

16

90

3700

36804.581

0.1047

17

120

4050

40286.095

0.1396

18

180

4550

45259.687

0.2094

19

270

5030

50034.335

0.3142

20

360

5340

53117.962

0.4189

21

450

5550

55206.871

0.5236

22

540

5720

56897.892

0.6283

23

630

5870

58389.970

0.7330

24

720

5970

59384.688

0.8378

Max

800

6120

60876.766

0.9308

Aluminum

Line

φ (degees)

T (in-lb)

τ (psi)

γ (radians)

1

0

0

0.000

0.000

2

1

150

1492.078

0.001

3

2

350

3481.514

0.002

4

3

530

5272.007

0.003

5

4

720

7161.972

0.005

6

5

890

8852.994

0.006

7

6

1070

10643.487

0.007

8

8

1400

13926.058

0.009

9

10

1740

17308.100

0.012

10

12

2020

20093.312

0.014

11

15

2250

22381.164

0.017

12

20

2390

23773.770

0.023

13

30

2490

24768.488

0.035

14

45

2570

25564.263

0.052

15

60

2630

26161.094

0.070

16

90

2730

27155.812

0.105

17

120

2790

27752.643

0.140

18

180

2860

28448.946

0.209

19

270

2890

28747.362

0.314

20

360

2900

28846.83344

0.419

21

450

2910

28946.30527

0.524

22

540

2920

29045.77711

0.628

23

630

2930

29145.24895

0.733

24

720

2950

29344.19263

0.838

25

900

2960

29443.66447

1.047

26

1080

2980

29642.60815

1.257

27

1170

3000

29841.55183

1.361

28

1260

3010

29941.02367

1.466

Max

1335

30020

298614.462

1.553

Discussion and Conclusion

After conducting the torsion test for both the aluminum and the steel specimens, the values for the modulus of rigidity for each specimen was found to be for the aluminum and for the steel specimen. These results are conflicting with the standard modulus of rigidity for aluminum and steel (based on the table of typical properties of materials used in engineering found in Appendix B of the book used in Mechanics of Materials course) being 11.2 x 106 psi for steel and 4 x 106 psi for aluminum. We also noticed that there was a slippage while twisting the steel specimen at the angles 4 and 5 because we got the same T value for both. These results could be fixed by making sure that the torsion tester machine is perfectly calibrated and that the manual rotation of the machine is being done accurately.

Steel calculation:

Then do the same process for Aluminum.

Torsion vs Angle of Twist (Aluminum)

0.0 1.0 2.0 3.0 4.0 5.0 6.0 8.0 10.0 12.0 15.0 20.0 30.0 45.0 60.0 90.0 120.0 180.0 270.0 0.0 150.0 350.0 530.0 720.0 890.0 1070.0 1400.0 1740.0 2020.0 2250.0 2390.0 2490.0 2570.0 2630.0 2730.0 2790.0 2860.0 2890.0

Angle of twist (degrees)

Torsion (in-lb)

Shear Stress vs. Shear Strain (Aluminum)

0.0 0.00116355283466289 0.00232710566932577 0.00349065850398866 0.00465421133865154 0.00581776417331443 0.00698131700797732 0.00930842267730309 0.0116355283466289 0.0139626340159546 0.0174532925199433 0.0232710566932577 0.0349065850398866 0.0523598775598299 0.0698131700797732 0.10471975511966 0.139626340159546 0.20943951023932 0.314159265358979 0.0 1492.077591486518 3481.51438013521 5272.007489919029 7161.972439135286 8852.993709486675 10643.4868192705 13926.05752054083 17308.10006124361 20093.31156535175 22381.16387229777 23773.76962435185 24768.4880186762 25564.26273413567 26161.09377073028 27155.81216505463 27752.64320164924 28448.94607767628 28747.36159597358

Shear Strain (rad)

Shear Stress (psi)

Torsion vs Angle of Twist (Steel)

0.0 1.0 2.0 3.0 4.0 5.0 6.0 8.0 10.0 12.0 15.0 20.0 30.0 45.0 60.0 90.0 120.0 180.0 270.0 360.0 450.0 540.0 630.0 720.0 800.0 0.0 60.0 250.0 610.0 770.0 770.0 880.0 1110.0 1390.0 1780.0 2270.0 2930.0 3000.0 3030.0 3230.0 3700.0 4050.0 4550.0 5030.0 5340.0 5550.0 5720.0 5870.0 5970.0 6120.0

Angle of twist (degrees)

Torsion (in-lb)

Shear Stress vs. Shear Strain (Steel)

0.0 0.00116355283466289 0.00232710566932577 0.00349065850398866 0.00465421133865154 0.00581776417331443 0.00698131700797732 0.00930842267730309 0.0116355283466289 0.0139626340159546 0.0174532925199433 0.0232710566932577 0.0349065850398866 0.0523598775598299 0.0698131700797732 0.10471975511966 0.139626340159546 0.20943951023932 0.314159265358979 0.418879020478639 0.523598775598299 0.628318530717959 0.733038285837618 0.837758040957278 0.930842267730309 0.0 596.8310365946072 2486.795985810863 6067.782205378506 7659.33163629746 7659.33163629746 8753.52187005424 11041.37417700023 13826.5856811084 17705.98741897335 22580.10755116264 29145.24895370332 29841.55182973036 30139.96734802767 32129.40413667636 36804.58059000077 40286.09497013599 45259.68694175772 50034.33523451457 53117.96225692004 55206.87088500117 56897.89215535255 58389.96974683907 59384.68814116342 60876.76573264992

Shear Strain (rad)

Shear Stress (psi)