Business Finance - Operations Management OPMT 620: Operations Management - Case Study McDonalds Assignment

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Sam Lampropoulos George Brown College

Introduction to Operations Management

Chapter

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Define the term operations management

Identify the three major functional areas of organizations and describe how they interact.

Describe the scope of operations management, including differentiating between design and planning/control decisions.

Compare production of goods and services.

Discuss the operations manager’s job.

Describe key aspects of operations management decision making.

Briefly describe the historical evolution of OM

Identify major trends that affect operations management.

Learning Objectives

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Service Operations Examples

Learning Objectives

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What is operations management (OM)?

Three basic functions within organizations

The scope of operations management

Differentiating goods and services

Operations manager’s job

Operations managers and decision making

The historical evolution of operations management

Major trends

Chapter Outline

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OM is the management of processes that create goods and/or provide services.

What is Operations Management?

Companies use OM to improve:

Efficiency (operating to minimize cost and time)

Effectiveness (achieving intended goals: quality & timeliness)

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OM Activities Airline company (services) Bicycle factory (goods)
Forecasting
Capacity planning
Scheduling
Managing inventories
Assuring quality
Motivating employees
Where to locate facilities

Detail the following OM activities for each company

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What is Operations Management?

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From Page #2

Airline:

Forecasting demand for flights, the growth in air travel, and weather and landing conditions.

Capacity planning, deciding the number of planes and where to use them.

Scheduling of planes for flights and for routine maintenance; scheduling of pilots and flight attendants; and scheduling of ground crews, counter staff, and baggage handlers.

Managing inventories of such items as food and beverages and spare parts.

Assuring quality, essential in flying and maintenance operations, where the emphasis is on safety. Also important in dealing with customers at ticket counters, check-in, telephone and electronic reservations, and in-flight service, where the emphasis is on efficiency and courtesy.

Employee motivation and training in all phases of operations.

Location of facilities according to top managers’ decisions on which cities to provide service for, where to locate maintenance facilities, and where to locate major and minor hubs.

Buying materials such as fuel, food, bags, and spare parts. Buying aircraft and maintaining it.

  

bicycle factory. This might be primarily an assembly operation: buying components such as frames, tires, wheels, gears, and other items from suppliers, and then assembling bicycles. The factory might also do some of the fabrication work itself (forming frames, making the gears and chains) and buy mainly raw materials and a few parts and materials such as paint, nuts and bolts, and tires. Among the key operations management activities in either case are scheduling production, deciding which components to make and which to buy, ordering parts and materials, deciding on the style of bicycle to produce and how many, purchasing new equipment to replace old or worn-out equipment, maintaining equipment, motivating workers, and ensuring that quality standards are met.

Why Study Operations Management?

A large percentage of a company’s expenses occur in OM area (more efficient operations = more profits).

A large number of all jobs are in OM area (purchasing, quality, planning, scheduling, inventory, etc.).

Activities in all other areas( finance, human resources, marketing, ) are interrelated with OM activities.

Operations innovations lead to marketplace and strategic benefits (Toyota Production System, Dells’ direct shipping of personal computers).

Opportunity!

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Careers and Professional Certifications in OM

Supply Chain Management Association (SCMA)

Canadian Institute of Traffic and Transportation (CITT)

Canadian Supply Chain Sector Council (CSCSC)

American Production and Inventory Control Society (APICS), now known as the Association for Supply Chain Management

American Society for Quality (ASQ)

Project Management Institute (PMI)

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Page #5

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Functions Within Organizations

A typical organization (manufacturing or service) has three basic functions.

Operations: creates goods and services.

Finance: provide funds and the economic analysis of investment proposals.

Marketing: assess customer wants and needs and communicate them to others.

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Figure 1-1

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Figure 1-1 Page #5.

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Three Basic Functions Interact

The functions must interact to achieve the goals and objectives of the organization.

Each functional area makes an important contribution to organizational success.

Finance

Marketing

Operations

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For instance, unless operations and marketing work together, marketing may promote goods or services that operations cannot profitably deliver, or operations may turn out goods or services for which there is no demand. Similarly, unless finance and operations work closely, funds for materials, building expansion, and new equipment may not be available when needed.

Three Basic Functions : Airline

This shows how the operations function relates to an airline company.

Note: this is an example of how operations applies to a service based business.

Operations

Finance/

Accounting

Marketing

Ground

Support

Flight

Operations

Facility

Maintenance

Catering

Airline Company

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Operations Function

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Figure 1-2

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Figure 1-2 Page#6.

Types of Operations

Operations

Examples

Goods Producing

Farming, mining, construction

,

manufacturing, power generation

Storage/Transportation

Warehousing, trucking, mail

service, moving, taxis, buses,

hotels, airlines

Exchange

Retailing, wholesaling, banking,

renting, leasing, library, loans

Entertainment

Films, radio and television,

concerts, recording

Communication

Newspapers, radio and television

newscasts, telephone, satellites

Services

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Transformation Process at a Food Processor

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Table 1-2

Food Processor Inputs Process Output
Raw Materials Cleaning Canned Vegetables
Metal sheets Making cans
Water Cutting
Energy Cooking
Labour Packing
Building Labelling
Equipment

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Table 1-2 Page#6

Transformation Process at a Hospital

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Table 1-2

Hospital Inputs Process Output
Sick patients, doctors, nurses Examination Healthy patients
Building Surgery
Medical supplies and drugs Monitoring
Equipment Medication
Laboratories Therapy

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Table 1-2 Page #6

The Goods-Service Continuum

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Figure 1-3

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Figure 1-3 Page #7.

It is important to note that goods and services often occur jointly. For example, having the oil changed in your car is a service, but the new oil is a good. Similarly, house painting is a service, but the paint is a good. The goods–service package is a continuum.

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Operations Interfaces

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Figure 1-4

Operations interfaces with a number of supporting functions.

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Figure 1-4 Page#8

There are many supporting functions that interface with operations.

The Scope of Operations Management

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Page# 8

System design is vital because many of the parameters (and limitations) of the system operation are decided by design.

We have already noted that operations management is responsible for the creation of goods and services. This encompasses acquisition of resources and the conversion of raw material into outputs using one or more transformation processes. This involves designing, planning, scheduling, executing, and controlling the activities/operations that make up the processes.

Designing Decisions

Capacity

Location

Equipment

Planning/Control Decisions

Inventory

Scheduling

Quality assurance

Personnel

Decision area Basic question Chapter
Forecasting What will the demand be? 3
Product/ service design What customers want? How to improve products/services? 4
Capacity How much capacity will be needed? 5
Process What processes should be used? 6
Layout What is the best arrangement for the departments? 6
Work/Job Design How to improve work methods? 7
Quality How to define quality? How to improve it? 9
Supply Chain Management Which supplier to choose? 11
Inventory Management How much to order? 12
Aggregate planning How much capacity will be needed over the medium term? 13
JIT systems How to coordinate production and purchasing? 15
Scheduling How to schedule jobs, staff? 16

Which decision is design type and which is planning/control type?

The Scope of Operations Management

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Table 1-3

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Table 1-3 Page# 9 Text has complete list of chapters

Differences Goods (Produce a car) Services (Teach a class)
Output Tangible Intangible
Customer contact Low High
Uniformity of input High Low
Labour content Low High
Uniformity of output High Low
Measurement of productivity Easy Difficult
Quality assurance Easy Difficult

Goods vs. Services

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Production of goods and performance of services are often similar in many design and planning/control decisions. However, they differ in:

1. Customer contact, use of inventories, and demand variability.

2. Uniformity of inputs.

3. Labour content of jobs.

4. Uniformity of outputs.

5. Measurement of productivity.

6. Quality assurance.

Goods or Service?

Tangible

Act

Most systems are a blend of both good & service.

Service sector accounts for > 79% of jobs in Canada.

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Page#11

Goods vs. Services in Canada

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Percentage of total labour force by industry.

Figure 1-5

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Figure 1-5 Page #11

Both service and the goods-producing industries are important to the economy. However, services have been growing faster and now account for more than 79 percent of jobs in Canada

The Operations Manager’s Job

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The operations manager must coordinate the use of resources through the management activities of planning, organizing, directing, and controlling.

Table 1-4

Planning Organizing
Capacity Degree of centralization
Location Departments
Mix of products Subcontracting
Production process Suppliers
Layout Staffing
Controlling Directing
Inventory Control Scheduling
Quality control Issuance of work orders
Production pace Job assignments
Motivation Purchasing
Cost control Logistics

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Table 1-4 Page #12

The operations manager has the ultimate responsibility for the creation of goods or performance of services. Note that the person performing this job may have a different title. For example, a fast-food chain’s restaurant manager is essentially the restaurant’s operations manager. At the district level, the district manager is essentially the operations manager, and at the executive level there is usually a vice-president of operations

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The Systems Approach

Figure 1-6

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Operations Managers and Decision Making

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Page #13- #15

Models: an abstraction of reality, a simplified representation of something; they must ignore the unimportant details so that attention can be concentrated on the most important aspects

Quantitative Techniques: Linear Programming, Queuing technique, Inventory techniques, Project Scheduling.

Trade Offs: Factor Rating approach

Systems Approach: the output and the objective of the organization as a whole takes precedence over those of any one subsystem

Establishing priorities: Pareto Phenomenon

Ethics: worker safety, Product safety, clean environment, impact on the community

Models

Quantitative techniques

Analysis of trade-offs

Systems approach

Establishing Priorities

Ethics

A model is an abstraction of reality. Used to support the decision process.

Models

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Models ignore the unimportant details so that attention can be concentrated on the most important aspects of a problem, thus increasing the opportunity to understand a problem and find its solution.

Physical

Schematic

Mathematical

Quantitative Approaches

Linear programming

Queuing techniques

Inventory techniques

Project techniques

Statistical techniques

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Quantitative techniques are methods that focus on objective measurements and analysis of numbers in order to draw conclusions

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Analysis of Trade-Offs

Decision on amount of inventory to stock

Increased cost of holding inventory

vs.

Level of customer service

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A trade-off is a balance achieved between two incompatible features—a compromise. For example, (a) in deciding on the amount of inventory to stock, the manager may take into account the trade-off between the increased level of customer service (availability) that the additional inventory would yield and the increased cost of holding that inventory in storage

Establishing Priorities

Pareto Phenomenon

A few factors account for a high percentage of the occurrence of some event(s).

80/20 Rule - 80% of problems are caused by 20% of the activities.

How do we identify the vital few?

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In virtually every situation, managers discover that certain elements are more important than others. Recognizing this fact of life enables the managers to direct their efforts to where they will do the most good and to avoid wasting time and energy on insignificant elements

Ethical Issues

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Ethics are moral principles that govern a person’s behaviour. Operations managers, like all managers, have the responsibility to make ethical decisions.

Financial statements

Worker safety

Product safety

Quality

Environment

Community

Hiring/firing workers

The Historical Evolution of OM

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Earliest days

Craft production (no economies of scale),

Industrial revolution

Interchangeable Parts (Eli Whitney, 1700)

Division of Labour (Adam Smith, 1776)

Scientific Management (1920s, Frederick Taylor, Frank and Lillian Gilbreth, Henry Gantt, Henry Ford)

Human relations Movement

Improve Productivity (Elton Mayo, 1930)

Motivational Theories (Abraham Maslow), 1940s

Employee Problem Solving (William Ouchi), 1970s

Decision Models and Computer (1960+)

Manage-ment Science,

Japanese Manu-facturers (1980+)

TQM revolution

Mercant-ilism

EDI,

ERP

lean production

World Class Mftg

Trends in Business

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The Internet and e-commerce

Management technology

Globalization

Management of supply chains

Sustainability

Supply Chain

A sequence of activities and organizations involved in producing and delivering a good or service.

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Figure 1-8

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Figure 1-8 Page #21

Operations management is responsible for planning and coordinating the use of the organization’s resources to convert inputs into outputs.

The operations function is one of three primary functions of organizations; the other two are marketing and finance. The operations function is present in both service- and goods-producing organizations.

Operations decisions involve design decisions and planning/control decisions. Design decisions relate to capacity planning, product design, processes design, layout of facilities, and selecting locations for facilities. Planning/control decisions relate to quality assurance, production planning, scheduling and control, inventory management, and project management.

Service differs from goods production in customer contact and labour content, lack of inventories, variation in inputs and outputs, and difficulties in productivity measurement and quality assurance.

Chapter Summary (1)

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Operations managers plan, organize, control, and direct the operations of an organization.

They use models, quantitative techniques, trade-off analysis, systems approach, priorities, and ethics in decision making.

Operations management evolved through craft, mass, and lean production systems.

Major trends currently are e-commerce, technology, globalization, supply chains, and sustainability.

Chapter Summary (2)

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Define the term operations management and describe what an operation manager might do.

Identify the three major functional areas of organizations and describe how they interact.

Differentiate between design and operations decisions.

Compare goods versus services.

Describe key aspects of the operations managers job and their role and involvement in decision making.

Briefly describe the historical evolution of operations management.

Identify current trends that affect operations management.

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Learning Checklist

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