SCM 314

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SCM314_homework_2.docx

SCM 314

Consider the following problem. Our factory is building three products: TV sets, stereos and speakers . Each product is assembled from parts in inventory, and there are five types of parts : chassis, picture tubes, speaker cones, power supplies and electronics units . Our goal is to produce the mix of products that will maximize profits, given the inventory of parts on hand. The profit per unit of TV set, stereos and speakers is $60, $50 and $50, respectively. The number of chassis, picture tubes, speaker cones, power supplies and electronics available in inventory are 450, 250, 800, 450 and 600 units, respectively. The parts required by each product is provided in the table below. For example, a TV set requires one each of chassis, picture tube, and power supply and two each of speaker cone and electronics.

Based on the “Spreadsheet model” and “Sensitivity” reports provided below, answer the following questions. All answers have to be explained clearly. One word answers will not be sufficient.

1. What is the optimal profit and optimal product mix (number of TV sets, stereos and speakers)?

2. True or False (explain your answer): The total capacity of “chassis”, “picture tube” and “power supply” are completely used up.

3. If the profit per unit of TV Set is changed to $80 (from the current $60) how does that affect the optimal profit mix and objective value? Explain your answer.

4. Going back to the original problem and its solution, suppose that the manufacturer has located additional inventory of chassis from an external source at $ 20 per unit. How many additional chassis should they buy and how will this impact the total profit? Explain your answer.

5. Going back to the original problem and its solution, suppose that the manufacturer has located 75 additional-inventory of speaker cones from an external source at $ 10 per unit. Should the manufacturer buy this and how will this impact the total profit?

6. Going back to the original problem, if you have a budget of up to $2,000 to spend and the cost per unit of electronics is $20 in the open market, how much electronics would you buy? What will be the resulting impact on total profits of this expansion?

7. Can you forecast the change to the optimal value if you bought 250 additional units of Electronics at $20 each? Explain your answer? Going back to the original problem, electronics are now in short supply in the regular market and you have to buy it in the black market? If it costs $30 per unit in the black market, would you buy it? If so, how many? If not, why not?

8. What happens to the optimal product mix and profit if the profit associated with each speakers goes up to $60? Explain your answer.

TV SetStereoSpeaker

Number to Build>>

00600

Part NameInventoryNo. Used

Chassis4500110

Picture Tube2500100

Speaker Cone800600221

Power Supply4500110

Electronics600600211

Profits

By Product>>>$60$50$50

Total30000

Answer Report 1

Microsoft Excel 12.0 Answer Report
Worksheet: [Mid-term-sensitivity.xlsx]Sheet1
Report Created: 2/26/2012 10:26:34 PM
Target Cell (Max)
Cell Name Original Value Final Value
$F$25 Total Profits 0 25000
Adjustable Cells
Cell Name Original Value Final Value
$G$16 No_TV_Set 0 200
$H$16 No_Stereo 0 200
$I$16 No_Speaker 0 0
Constraints
Cell Name Cell Value Formula Status Slack
$F$18 Chassis No. Used 400 $F$18<=$E$18 Not Binding 50
$F$19 Picture Tube No. Used 200 $F$19<=$E$19 Not Binding 50
$F$20 Speaker Cone No. Used 800 $F$20<=$E$20 Binding 0
$F$21 Power Supply No. Used 400 $F$21<=$E$21 Not Binding 50
$F$22 Electronics No. Used 600 $F$22<=$E$22 Binding 0

Sensitivity Report 1

Microsoft Excel 12.0 Sensitivity Report
Worksheet: [Mid-term-sensitivity.xlsx]Sheet1
Report Created: 2/26/2012 10:26:34 PM
Adjustable Cells
Final Reduced Objective Allowable Allowable
Cell Name Value Cost Coefficient Increase Decrease
$G$16 Number _TV_Set 200 0 75 25 5
$H$16 Number_Stereo 200 0 50 25 12.5
$I$16 Number_Speaker 0 -2.5 35 2.5 1E+30
Constraints
Final Shadow Constraint Allowable Allowable
Cell Name Value Price R.H. Side Increase Decrease
$F$18 Chassis No. Used 400 0 450 1E+30 50
$F$19 Picture Tube No. Used 200 0 250 1E+30 50
$F$20 Speaker Cone No. Used 800 12.5 800 100 100
$F$21 Power Supply No. Used 400 0 450 1E+30 50
$F$22 Electronics No. Used 600 25 600 50 200

Sensitivity Report 2

Microsoft Excel 12.0 Sensitivity Report
Worksheet: [Mid-term-sensitivity.xlsx]Sheet1
Report Created: 2/27/2012 9:19:11 AM
Adjustable Cells
Final Reduced Objective Allowable Allowable
Cell Name Value Cost Coefficient Increase Decrease
$G$16 No_TV_Set 0 -25.0000000008 75 25.0000000008 1E+30
$H$16 No_Stereo 200 0 50 50.0000000008 0
$I$16 No_Speaker 400.0000000091 0 49.9999999993 0 12.5000000001
Constraints
Final Shadow Constraint Allowable Allowable
Cell Name Value Price R.H. Side Increase Decrease
$F$18 Chassis No. Used 200 0 450 1E+30 249.9999999998
$F$19 Picture Tube No. Used 0 0 250 1E+30 250.0000000001
$F$20 Speaker Cone No. Used 800.0000000091 0 800 249.9999999998 199.9999999998
$F$21 Power Supply No. Used 200 0 450 1E+30 249.9999999998
$F$22 Electronics No. Used 600.0000000091 50.0000000009 600 199.9999999998 199.9999999998

Sensitivity Report 3

Microsoft Excel 12.0 Sensitivity Report
Worksheet: [Mid-term-sensitivity.xlsx]Sheet1
Report Created: 2/27/2012 9:26:38 AM
Adjustable Cells
Final Reduced Objective Allowable Allowable
Cell Name Value Cost Coefficient Increase Decrease
$G$16 No_TV_Set 0 -39.9999998082 59.9999999395 39.9999998082 1E+30
$H$16 No_Stereo 0 0 50 0 1E+30
$I$16 No_Speaker 600 0 50 1E+30 0
Constraints
Final Shadow Constraint Allowable Allowable
Cell Name Value Price R.H. Side Increase Decrease
$F$18 Chassis No. Used 0 0 450 1E+30 450.0000000001
$F$19 Picture Tube No. Used 0 0 250 1E+30 250
$F$20 Speaker Cone No. Used 600 0 800 1E+30 199.9999999998
$F$21 Power Supply No. Used 0 0 450 1E+30 450.0000000001
$F$22 Electronics No. Used 600 50.0000000001 600 199.9999999998 599.9999999995

Sheet1

TV Set Stereo Speaker
Number to Build>> 0 0 600
Part Name Inventory No. Used
Chassis 450 0 1 1 0
Picture Tube 250 0 1 0 0
Speaker Cone 800 600 2 2 1
Power Supply 450 0 1 1 0
Electronics 600 600 2 1 1
Profits
By Product>>> $60 $50 $50
Total 30000

Sheet2

Sheet3

Adjustable Cells

FinalReducedObjectiveAllowableAllowable

CellNameValueCostCoefficientIncreaseDecrease

$G$16TV_Set0-4060401E+30

$H$16Stereo005001E+30

$I$16Speaker6000501E+300

Constraints

FinalShadowConstraintAllowableAllowable

CellNameValuePriceR.H. SideIncreaseDecrease

$F$18Chassis No. Used004501E+30450

$F$19Picture Tube No. Used002501E+30250

$F$20Speaker Cone No. Used60008001E+30200

$F$21Power Supply No. Used004501E+30450

$F$22Electronics No. Used60050600200600