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RegulatoryEnvironmentLecture1.pptx

ENCH 4300 – Chemical System Design

University of Tennessee - Chattanooga

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1

Outline

Introduction

EPA and State Roles

Pollution “Categories”

“Right to Know”

Process Safety Management (PSM)

2

Introduction

Environmental pollution – not a new problem

Natural vs. man-made

Strategies to reduce pollution

Prevention – unlikely

Remediation – your job

“Outside factors”

Once in the air, forget it

Piccadilly Circus in Pea-Soup Fog, 1952, unknown photographer

Environmental Law/Regulation in the U.S.

Sources of Environmental Directives

Federal statutes

State statutes

Executive orders

Judicial decisions

Implementation

Federal and state regulations

Hierarchy of Authority in Federal System

ISRP Iowa City, IA 2017

EPA and State Roles

Conduct research

Perform risk assessments

Set national standards

Monitor compliance

Enforce national standards

Develop state-level standards

Monitor compliance

Enforce state and national standards

Issue permits

EPA

States

Pollution “Categories”

Air

Water

Hazardous Waste

Toxics & Pesticides

Air Pollution Control - History

ISRP Iowa City, IA 2017

CAA & CAAA – Key Provisions

Clean Air Act (CAA) – 1970

National Ambient Air Quality Standards (NAAQS)

Emissions standards for vehicles and fuels

Clean Air Act Amendments (CAAA) – 1990

Air toxics

Stratospheric ozone layer

Acid rain

Commission on Risk Assessment and Risk Management (CRARM)

NAAQS and HAPs

NAAQS for criteria air pollutants

Pb, CO, PM, SO2, NOx, O3

Emissions standards based on human health and ecological risks

Standards reviewed every 5 years

Hazardous Air Pollutants (HAPs)

187 toxic air pollutants (e.g., benzene, asbestos)

Technology-based standards (MACT)

Potential to Emit (PTE)

Potential to emit – “maximum capacity”

Major source

PTE 100 ton/yr of criteria pollutants, 10 ton/yr of HAP or 25 ton/yr total HAPs

Very involved permitting requirements (public comments, MACT)

Minor source – everyone else

Synthetic minor source

Clean Air Act - Example

Your process generates 100 ton/yr dust -> this is your “Potential to Emit”

You are therefore a major source

You have a baghouse that is 99.9% efficient

Your actual emissions (pollution) are 0.1 ton/yr

You can apply to be a “Synthetic Minor Source”

Process

Pollution Control Device

Uncontrolled Emissions

Pollution

Water Pollution Control - History

ISRP Iowa City, IA 2017

CWA – Key Provisions

Establish effluent limitations

States and tribes set water quality standards based on EPA’s ambient water quality criteria

Create control technology standards for new industrial point sources

Publish list of toxic substances and associated effluent limitations

Establish the National Pollutant Discharge Elimination System (NPDES)

Clean Water Rule (CWR)

Clean Water Act

Overall concept: all discharges into nation’s water are unlawful unless authorized by permit

Point source pollution: discrete sources (e.g, pipes/spillways, culverts, raw sewage discharges)

Non-point source: (e.g., stormwater runoff from agriculture, construction, mining, city streets)

Obtain permits from EPA through National Pollutant Discharge Elimination System (NPDES) program

SDWA – Key Provisions

Establish national drinking water standards

Set Maximum Contaminant Level Goals (MCLGs) and Maximum Contaminant Levels (MCLs)

Regulate underground injections

Protect wellheads and aquifers

Ban lead-content plumbing materials

Water Pollutants

Conventional

Nutrients, solids, organic waste, conductivity, acidity (pH), salts, pathogens, oil and grease, dissolved oxygen, BOD, heat

Toxic

Mercury, zinc, chromium, nickel, cadmium, copper, silver, lead

Non-Toxic

Ammonia, chlorine, color, iron, total phenols

NPDES Permit Program

All point source dischargers need permits

Based on “standards of performance”

Technology-based or water quality/health-based

EPA criteria and permit guidelines

(Delegated) states issue permits

Effluent limits

Monitoring

Extensive recordkeeping and reporting

POTWs

“Publicly Owned Treatment Works”

Municipal sewage: residences, businesses, industry

Primary Treatment: physical removal

Secondary: Biological process: microbial oxidation (like self purification of a stream)

Tertiary: Chemical treatment; allows direct reuse; very costly, therefore rare

Hazardous Waste Regulation - History

ISRP Iowa City, IA 2017

RCRA Overview

Characteristic Hazardous Waste

I Can’t Remember Them

Ignitable: Flash point less than 140°F, or which readily burns

Corrosive: Substance that dissolves metals or burns skin, aqueous solutions with pH ≤ 2, or ≥ 12

Reactive: Substance that is unstable or undergoes rapid or violent chemical reaction with water or other substances

Toxic: those that exceed specific levels of heavy metals or pesticides

Listed Waste

Waste on one of several specific lists (“F”, “K”, “P”, “U”)

Usually defined by process: steelmaking, toluene, etc.

RCRA (cont.)

Generator Status

Large Quantity: 1,000 kg/mo of haz. waste or 1 kg/mo of acutely haz. waste

Can only store waste for 90 days

Keep someone on-site to respond to issues

Biannual reports, written contingency plans

Small Quantity

Can store waste for 180 days

Keep someone on-site to respond to issues

No requirement for written plans

Conditionally Exempt Small Quantity: generate less than 100 kg/mo

Cannot accumulate more than 1,000 kg of waste

Permitting

Treating, Disposing, or Storage

Exemptions for “elementary neutralization”

CERCLA/SARA Superfunds

Comprehensive – EPA can respond to “release” or “substantial threat” of release into environment of hazardous substance or pollutant/chemical that will endanger health or welfare

Environmental Response – EPA can remove the contaminant or remediate the site or both

Compensation – Superfund established $1.6 billion in 1980, increased to $8.5 billion in 1986 under SARA (Superfund Amendments and Reauthorization Act)

Liability Act – Potentially responsible parties pay. EPA can clean up first by accessing Superfund

CERCLA also established Agency for Toxic Substances and Disease Registry.

Pesticide Regulation – History

ISRP Iowa City, IA 2017

FIFRA – Key Provisions

Federal Insecticide, Fungicide, and Rodenticide Act (FIFRA) –

Requires registration of pesticides

Regulates pesticide use

Gives EPA authority to remove pesticides from the market (suspend/cancel a product’s registration)

Toxic Substances Regulation - History

ISRP Iowa City, IA 2017

TSCA – Key Provisions

Toxic Substances Control Act (TSCA) includes –

Title I: Control of Toxic Substances

Title II: Asbestos Hazard Emergency Response Act

(AHERA)*

Title III: Indoor Radon Abatement Act*

Title IV: Lead-Based Paint Exposure Reduction Act*

Title V: Healthy High-Performance Schools*

* TSCA Amendments

Summary of Acts

ISRP Iowa City, IA 2017

Hazard Communication

Emergency Planning and Community Right-to-Know Act (EPCRA)

Facilities give details of hazardous chemicals to local emergency responders

Form “R” Annual Toxic Release Inventory

Engineers estimate emissions and report to state annually

Hazard Communications

Material Safety and Data Sheets (SDSs)

16 sections covering everything from composition to firefighting

Need MSDS for every chemical in workplace

Labels, Pictograms

Employees have a “Right to Know” about workplace hazards

NH4OH MSDS

Corrosive

Irritant

Toxic to aquatic life

8 pages of information

Precautionary measures

First aid

Firefighting

Accidental release

Handling and storage

Physical, chemical props

Etc.

Process Safety Management

Process Safety Info (PSI)

General Info

Toxicity information

Permissible exposure limit

Physical data

Reactivity data

Corrosivity data

Thermal and chemical stability data

Hazardous effects of inadvertent mixing of different materials that could foreseeably occur.

Process Safety Info (cont.)

Process technology info

BFD or simplified PFD

Process chemistry, properties

Max intended inventory

Safety upper/lower limits for temps, pressures, flows, and/or compositions

Evaluation of consequences of deviations, including those affecting employee safety and health

Process Safety Info (cont.)

Process equipment info

Materials of construction (MOC)

P&IDs

Electrical classification

Relief system design and design basis

Ventilation system design

Design codes, standards employed

Material/energy balances for process (for those built after May 26, 1992)

Safety system (e.g. interlocks, detection/suppression)