control function in a manufacturing business
mmujaddi
Project4Table1.docx|
Metrics |
Standard |
Maryland |
Delaware |
New Jersey |
Texas |
Alaska |
|
Total Cost to Manufacture (per unit) |
13,500 |
15,250 |
14,100 |
12,750 |
16,000 |
14,250 |
|
Manufacturing Cycle Time (time to complete single vehicle - in hours) |
15 |
18 |
16 |
12 |
12 |
14 |
|
Yield (percentage of cars produced to specifications first time without rework) |
98% |
99% |
97% |
96.50% |
97.50% |
95.15% |
|
Defective Rate/Recall Rate |
2% |
1% |
3% |
3.50% |
2.50% |
4.85% |
|
Scrap Rate |
2% |
3% |
4% |
2.50% |
2% |
1.90% |
|
Average Production Downtime |
0.50% |
1% |
1.50% |
0.75% |
0.50% |
0.75% |
|
Training Time (hours per month) |
8 |
6 |
3 |
5 |
7 |
4 |
|
Shipping Problems/Damage (per 10,000 units) |
1 |
2 |
4 |
2 |
1 |
3 |
|
Safety Incident per Employee |
1.50% |
2.25% |
0.75% |
3% |
2% |
1.90% |
|
Number of units manufactured per year |
45,000 |
43,000 |
27,000 |
42,500 |
48,000 |
45,500 |
|
Utilization Rate (Capacity rate facility is utilizing during available production time) |
81.82% |
78.18% |
49.09% |
77.27% |
87.27% |
82.73% |
