control function in a manufacturing business

 Metrics

Standard

Maryland

Delaware

New Jersey

Texas

Alaska

Total Cost to Manufacture (per unit)

13,500

15,250

14,100

12,750

16,000

14,250

Manufacturing Cycle Time (time to complete single vehicle - in hours)

15

18

16

12

12

14

Yield (percentage of cars produced to specifications first time without rework)

98%

99%

97%

96.50%

97.50%

95.15%

Defective Rate/Recall Rate

2%

1%

3%

3.50%

2.50%

4.85%

Scrap Rate

2%

3%

4%

2.50%

2%

1.90%

Average Production Downtime

0.50%

1%

1.50%

0.75%

0.50%

0.75%

Training Time (hours per month)

8

6

3

5

7

4

Shipping Problems/Damage (per 10,000 units)

1

2

4

2

1

3

Safety Incident per Employee

1.50%

2.25%

0.75%

3%

2%

1.90%

Number of units manufactured per year

45,000

43,000

27,000

42,500

48,000

45,500

Utilization Rate (Capacity rate facility is utilizing during available production time)

81.82%

78.18%

49.09%

77.27%

87.27%

82.73%