bluebenu market expansion
Product development plan with requirement
specifications: lab scale
Summary 1. Decision tree of the whole process 2. Diagram with all the process steps (in general) 3. Steps specifications (the list of requirements of each phase (including
resources, skills, budget, timeline,parameters, and critical classifications/pain points
4. The phases of the process (with the clustered steps) 5. Decision tree for the critical points in the process 6. Critical steps breakdown
Decision tree for the whole process Plastic waste
sort for metal & minerals
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grinding metals and minerals out
of the system
1. Diagram with all the PS (process steps) in general
- blue: passive - purple: preparation - red: critical points - green: recirculation - black: out of the system - orange: go to new processes
2. Steps specifications: PS1
1. Description : Plastic waste can be received from several supply streams.Plastic waste from the open environment (ocean, landfill…), that is contaminated with organics and degraded by the weather , salt water and other factors. Plastic from laboratories and hospitals that are contaminated and need to be discarded. Plastic waste from municipalities. Plastic waste from industries.
2. Resources, 3. Skills, 4. Budget, 5. Timeline, 6. Parameters, 7. Critical classifications/pain points
2. Steps specifications: PS2
1. Description :Metals & minerals can cause interference in the process. Some metals like aluminium can be accepted as a catalyst.
2. Resources, 3. Skills, 4. Budget, 5. Timeline, 6. Parameters, 7. Critical classifications/pain points
2. Steps specifications: PS3
1. Description : The feed needs to be fine ground to powder prior loading into the reactor. Bigger particles might clog the reactor and valvules which will cause the process to be stopped.
2. Resources, 3. Skills, 4. Budget, 5. Timeline, 6. Parameters, 7. Critical classifications/pain points
2. Steps specifications: PS4
1. Description : 2. Resources, 3. Skills, 4. Budget, 5. Timeline, 6. Parameters, 7. Critical classifications/pain points
2. Steps specifications: PS5
1. Description : 2. Resources, 3. Skills, 4. Budget, 5. Timeline, 6. Parameters, 7. Critical classifications/pain points
2. Steps specifications: PS6
1. Description : 2. Resources, 3. Skills, 4. Budget, 5. Timeline, 6. Parameters, 7. Critical classifications/pain points
2. Steps specifications: PS7
1. Description : 2. Resources, 3. Skills, 4. Budget, 5. Timeline, 6. Parameters, 7. Critical classifications/pain points
2. Steps specifications: PS8
1. Description : 2. Resources, 3. Skills, 4. Budget, 5. Timeline, 6. Parameters, 7. Critical classifications/pain points
2. Steps specifications: PS9
1. Description : 2. Resources, 3. Skills, 4. Budget, 5. Timeline, 6. Parameters, 7. Critical classifications/pain points
2. Steps specifications: PS10
1. Description : 2. Resources, 3. Skills, 4. Budget, 5. Timeline, 6. Parameters, 7. Critical classifications/pain points
2. Steps specifications: PS11 /theory-based
1. Description : 2. Resources, 3. Skills, 4. Budget, 5. Timeline, 6. Parameters, 7. Critical classifications/pain points
2. Steps specifications: PS12 /theory-based
1. Description : 2. Resources, 3. Skills, 4. Budget, 5. Timeline, 6. Parameters, 7. Critical classifications/pain points
2. Steps specifications: PS13/theory-based
1. Description : 2. Resources, 3. Skills, 4. Budget, 5. Timeline, 6. Parameters, 7. Critical classifications/pain points
2. Steps specifications: PS14 /theory-based
1. Description : 2. Resources, 3. Skills, 4. Budget, 5. Timeline, 6. Parameters, 7. Critical classifications/pain points
2. Steps specifications: PS15 /theory-based
1. Description : 2. Resources, 3. Skills, 4. Budget, 5. Timeline, 6. Parameters, 7. Critical classifications/pain points
2. Steps specifications: PS16 /theory-based
1. Description : 2. Resources, 3. Skills, 4. Budget, 5. Timeline, 6. Parameters, 7. Critical classifications/pain points
Decision tree for the crucial steps in the process
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Critical Steps Breakdown - Main Issues 1) Due to clogging state of the art research in the field of HTL struggles to keep
the process operational in continuous setups (ex: tubular reactors). We offer a flexible reactor design which main purpose is to reduce clogging. By achieving continuous operation testing for 48h would bring our technology a substantial technological advantage and guaranteeing a high chance of industrial scaling.
2) Testing the performance and quality to meet feasibility requirements. Over a range of feed compositions the system has to deliver enough valuable products or beneficial environmental impact to justify the process.
Requirement specification (especifics) - The storage area will accept the waste plastic delivered to the facility, if the plastic does not meet the
quality requirements a first pretreatment of bulk grinding to achieve metal separation is performed. - The feed needs to be fine ground to powder prior loading into the reactor. - If the reactor has been idle a start procedure is needed followed by system health check up:
pressure control stable, temperature requirements met throughout the reactor, pumping system delivering expected fluxes; when all subsystems of the reactor prove to be functional loading of the feed follows.
- The plastic powder is fed to the mixing unit which mixes vigorously the powder (30%w/w) and water (70%w/w) to produce a relatively homogeneous suspension (slurry) which can be pumped into the system between 280-320 atm.
- The slurry is heat up to 90C and mixed with preheated supercritical water (500C) while entering the main heating unit
- After reaction follows discharge, water recirculation and flammable gas recirculation, product collection.