Background
Back in 2006, the European Union Waste Electronic Equipment Directive (WEEE) in conjunction with Restriction of Hazardous Substances Directive (RoHS) prohibited the use of significant quantities of lead in majority of the consumer electronics that are produced within European Union (Nur'aishah Aminah Mohd Amin., 2015). Other world governments have also passed legislations that aim to cut down the inclusion of lead in products meant in their territories or regions. So far several bans have been put against lead in paint, lead in gasoline, and lead in plumbing among others.
Material Properties
Lead-free solder alloys have a several properties:
· They have acceptable tolerance for various component elements.
· The melting points of most alloys range between 218-220 0c. This includes alloys such as Sn96.5/Ag3.0/Cu0.5, Sn95.5/Ag3.8/Cu0.7 and Sn95.5/Ag4.0/Cu0.5 (Puttlitz, K. J., & Stalter, 2014).
· They don’t wet as well as other tin-lead solder alloys.
· Electronics industries are shifting towards the tin-silver family of allows for lead-free soldering.
Processing Techniques and Applications
· Lead-free solder alloys are used for high temperature soldering.
· Alloys such as Sn-Ag-Cu are employed in red flow and wave soldering.
· Electrical soldering.
Discussion
Lead-free soldering will be a very instrumental tool that will shape the future of electronics industry. Given the increasing regulatory and health restrictions put against the inclusion of lead in the manufacture of consumer products, it is necessary for produces in this industry to begin their journey towards full employment of lead-free solder alloys in their activities.
References
Puttlitz, K. J., & Stalter, K. A. (2014). Handbook of lead-free solder technology for microelectronic assemblies. CRC Press.
Nur'aishah Aminah Mohd Amin. (2015). The Electrical Properties of Element-added (FE, AL) Lead-free Solder Alloys: Experimental and Materials Modeling Approaches (Doctoral dissertation, Jabatan Kejuruteraan Elektrik, Fakulti Kejuruteraan, Universiti Malaya).