Operational excellence
Lesson 4 - The Structure and Scope of Operations (Chapter 5)
• Dr. Suanu Bliss Wikina
Key Questions
• What do we mean by the ‘structure’ and ‘scope’ of operations’ supply
networks?
• What configuration should a supply network have?
• How much capacity should operations plan to have?
• Where should operations be located?
• How vertically integrated should an operation’s network be?
• How do operations decide what to do in-house and what to outsource?
Structure and Scope of Operations’ Supply Networks
• Structure relates to the shape and form of the network
• Scope is the extent the operation performs the network’s activities by itself instead of requesting a supplier to do them
• A supply network is setting an opersation in terms of all the other operations with which it interacts
• Materials, parts, ideas, information, and people flow through the network of customer-supplier relationships formed by these operations
Structure and Scope - Key points to note
• Structure and scope are strongly related, and so decisions related to them are often interrelated
• Decisions on both structure and scope are composed of a number of other constituent decisions
• For structure: configuration, capacity, and location
• For scope: vertical integration and outsourcing
• Structure and scope decisions are strategic
What determines an operation’s structure and scope?
• Structure • How should the network be configured?
• What physical capacity should each part of the network have?
• Where should each part of the newtwork be located?
• Scope • The extent and nature of the operation’s vertical integration
• The nature and degree of outsourcing it engages in
Importance of Structure and Scope
• It helps to provide an understanding of competitiveness
• It helps identify significant links in the network
• It helps focus on long-term issues
What configuration should a supply network have?
• Configuration is a determination of overall pattern, shape or arrangement of the operations of the network
• Disintermediation – cutting out intermediaries – bypassing customers or suppliers to deal directly with customers’ customers or suppliers’ suppliers, ex. travel industry
• Co-opetition – the idea of cooperation or competition between the four players within a network: suppliers, customers, competitors, and complementors
Supply network configurations cont’d
• The idea of a business ecosystem emanates from the linkages and interrelationships between the elements (businesses) if they must survive- they need to be flexible, adaptive, and innovative
• Dyads and triads • Dyads – interaction between two specific operations in a network
• Triads – especially relevant in a service supply network when an operation outsources the delivery of some aspects of their service to specialist providers, who then deals directly with customers on behalf of the focal operation.
How much capacity should operations plan to have?
• How much capacity an operation will have depends on forecasting current and future demand
• When there is need to address changes in demand, capacity decisions to be taken include:
• Choosing the optimum capacity level for each site
• Balancing the capacity levels of the operations in the network
• Timing the changes in the capacity of each part of the network
• Although large scale operations have cost advantages over smaller units, there are also advantages that smaller scale operations can exploit
Where should operations be located?
• Location decisions usually have an impact on operation’s costs and ability to serve its customers and therefore its revenues
• Reasons for location decisions: • Changes in demand
• Changes in supply
• Location decisions are determined by: • Costs of labor, land, energy, and transportation
• Labor skills availability
• Community factors
• The suitability of the site itself
• Image of the location
• Convenience for customers
How vertically integrated should an operation’s network be?
• Vertical integration is the extent to which an organization owns the network of which it is a part
• An organization’s vertical integration strategy can be defined by: • The direction of the integration
• The extent of the process span of integration
• The balance among the vertically integrated stages
• There are advantages and disadvantages with vertical integration
How do operations decide what to do in-house and what to outsource?
Figure 5.11
The decision logic of outsourcing source: Slack, Brandon-Jones & Johnston (2016)
Copyright © 2016, 2013, 2010 Pearson Education, Inc. All Rights Reserved
Performance
objective
‘Do it yourself’
In-house supply
‘Buy it in’
Outsourced supply
Quality The origins of any quality
problems usually easier to
trace in-house and
improvement can be more
immediate but can be some
risk of complacency.
Supplier may have specialized
knowledge and more
experience, also may be
motivated through market
pressures, but communication
more difficult.
Speed Can mean synchronized
schedules which speeds
throughput of materials and
information, but if the operation
has external customers,
internal customers may be low
priority.
Speed of response can be built
into the supply contract where
commercial pressures will
encourage good performance,
but there may be significant
transport/delivery delays.
How outsourcing may affect performance
objectives (1 of 3)
Copyright © 2016, 2013, 2010 Pearson Education, Inc. All Rights Reserved
Performance
objective
‘Do it yourself’
In-house supply
‘Buy it in’
Outsourced supply
Dependability Easier communications can
help dependability, but, if the
operation also has external
customers, internal customers
may receive low priority.
Late delivery penalties in the
supply contract can encourage
good delivery performance, but
organizational barriers may
inhibit in communication.
Flexibility Closeness to the real needs of
a business can alert the in-
house operation to required
changes, but the ability to
respond may be limited by the
scale and scope of internal
operations.
Outsource suppliers may be
larger with wider capabilities
than in-house suppliers and
more ability to respond to
changes, but may have to
balance conflicting needs of
different customers.
How outsourcing may affect performance
objectives (2 of 3)
Copyright © 2016, 2013, 2010 Pearson Education, Inc. All Rights Reserved
Performance
objective
‘Do it yourself’
In-house supply
‘Buy it in’
Outsourced supply
Cost In-house operations do not
have to make the margin
required by outside suppliers
so the business can capture
the profits which would
otherwise be given to the
supplier, but relatively low
volumes may mean that it is
difficult to gain economies of
scale or the benefits of process
innovation.
Probably the main reason why
outsourcing is so popular.
Outsourced companies can
achieve economies of scale
and they are motivated to
reduce their own costs
because it directly impacts on
their profits, but costs of
communication and
coordination with supplier need
to be taken into account.
How outsourcing may affect performance
objectives (3 of 3)
Copyright © 2016, 2013, 2010 Pearson Education, Inc. All Rights Reserved