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OM-Ch02-5s-BB1.pptx

Chapter 2: Operations Strategy in a Global Environment Chapter 5S: Sustainability in the Supply Chain

Chapter 2 Learning Objectives:

Define globalization and six reasons

Define mission and strategy

Understand the significant key success factors and core competencies

Calculate the value of a loyal customer

Chapter 5S Learning Objectives:

Describe corporate social responsibility

Describe sustainability

Explain the 3 R’s for sustainability

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Operations and Supply Chain Management

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Globalization

Increasingly, firms find their customers and suppliers located around the _________ - the result is the growth of world trade

In response, organizations are extending their distribution channels and supply chains globally – firms compete not just with their own expertise but with the talent in their global _________

Growth of

World Trade as a

Percent of World GDP

(Goods & Services)

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Reasons to Globalize

Globalization means customers, talent, and suppliers are worldwide. Six reasons why businesses change to some form of international operation:

_________ the supply chain

Reduce costs and exchange rate risks

Improve _________

Understand markets

Improve products

Attract and retain global talent

Tangible Reasons

Intangible Reasons

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Operations and Supply Chain Management

Reasons to Globalize: 1. Improve the Supply Chain

Locating facilities closer to unique _________

Auto design to California

Athletic shoe production to China

Perfume manufacturing in France

Honda Test Track, California City

French Flower Fields

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Reasons to Globalize: 2. Reduce Costs

_________ locations with lower wage rates can lower direct and indirect costs

World Trade Organization (WTO)

APEC, SEATO, MERCOSUR, CAFTA

European Union (EU)

North American Free Trade Agreement (NAFTA, now “USMCA”, U.S.-Mexico-Canada Agreement – 11/18)

Maquiladoras

                                                                                                                            

Maquiladoras

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U.S.-Mexico-Canada _________

NAFTA has been a major driver of American trade for nearly two decades, but it has long been divisive, with critics blaming it for lost jobs and lower wages

USMCA (U.S.-Mexico-Canada Agreement, 11/18) the _________ will account for more than $1.2 trillion in trade in one of the world’s largest free trade zones. It’s essentially “NAFTA 2.0”. The pact has been tweaked to include changes for automakers, labor and environmental standards, intellectual property protections, and some digital trade provisions.

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Reasons to Globalize: 3. Improve Operations

Internationalization provides access to great _________ from around the world

Remain open to the free flow of ideas

General Motors partnered with a Japanese auto manufacturer to learn new approaches to production and inventory control

Equipment and layout have been improved using Scandinavian ergonomic competence

International operations can improve response time and customer _________

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Reasons to Globalize: 4. Understand Markets

Interacting with foreign customers and suppliers can lead to new _________

Cell phone design moved from Europe to Japan and India

Extend the product life cycle

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Reasons to Globalize: 5. Improve Products

Objective and subjective characteristics of goods and services

On-time deliveries

_________ variables

Improved customer service

Example: Toyota and BMW manage joint research and development

Reduced risk, state-of-the-art design, lower costs

Toyota Supra / BMW Z4

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Reasons to Globalize: 6. Attract and Retain Global Talent

Offer better _________ opportunities

Better growth opportunities and insulation against unemployment

Relocate _________ personnel to more prosperous locations

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Globalization: Cultural and Ethical Issues

Cultures can be quite _________

_________ can be quite different towards

Punctuality

Child labor

Intellectual property

Thievery

Bribery, corruption

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Ranking _________

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Corruption Perceptions Index (_____) 2017: The perceived levels of public sector corruption around the world

Rank Country 2017 CPI Score (out of 100)
1 New Zealand 89
2 Denmark 88
3 Finland, Norway, Switzerland 85
6 Singapore, Sweden 84
8 Canada, UK 82
12 Germany 81
16 USA (was #17 in 2014, was #19 in 2009) 75
20 Japan 73
51 South Korea 54
77 China 41
135 Mexico, Russia 29
180 Somalia 9

Least Corrupt

Most Corrupt

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Other Considerations….

National literacy rate

Rate of innovation

Rate of technology change

Number of skilled workers

Political _________

Product liability laws

Export restrictions

Variations in language

Work ethic

Tax rates

Inflation

Availability of _________

Interest rates

Population

Number of miles of highway

Phone system

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Strategy

Strategy integrates an organization’s major goals, policies, and action sequences into a cohesive whole

Mission Statement: tell an organization where it is going

Strategy: tells the organization how to get there

Strategic planning: the _________ of determining long-term goals, policies, and plans for an organization as a result of hierarchical decisions about goals, directions, and resources

Vision: where the organization is headed and what it intends to be

Mission: the reason for _________ for an organization

Goals: provide detail and scope of mission

Strategies: plans for achieving organizational goals

Tactics: methods and actions taken to accomplish strategies

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_________ Development Process

Form a Strategy

Build a competitive advantage, such as low price, design, or volume flexibility, quality, quick delivery, dependability, after-sale service, broad product lines.

Analyze the Environment

Identify the strengths, weaknesses, opportunities, and threats. Understand the environment, customers, industry, and competitors.

Determine the Corporate Mission

State the reason for the firm’s existence and

identify the value it wishes to create

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Strategic Planning

Most large corporations have three levels of strategy

Corporate Strategy: the businesses (Strategic Business Units, SBU’s) in which the corp will participate/develops plans for the acquisition and allocation of ________ among those businesses

Business Strategy: the focus for the SBU and involves which markets to pursue and how best to compete in those markets

Functional Strategy: the set of decisions that each functional area develops to support its particular _________ strategy

Operations, marketing, finance, R&D, engineering, etc.

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Operations Strategy

Operations strategy: how an organization’s processes are designed and organized to produce the type of goods and services to support the business strategies

The value chain can be leveraged to provide a distinct competitive advantage, and that _________ is a core competency for the organization

Whoever has superior operational _________ over the long term is the odds-on-favorite to win the industry shakeout

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Operations Management Decisions

Strategic decisions are _________ decisions and concern the determination of broad policies and plans for using the resources of a company to best support its long-term competitive strategy

Tactical decisions primarily address how to efficiently manage capacity, inventory and schedules within the constraints of previously made strategic decisions

Operations decisions are narrow and _________ by comparison and act under the operation constraints set out by the strategic and tactical management decisions

What: What resources will be needed? In what amounts?

When: When will resources be needed? When should work be scheduled? When should materials and supplies be ordered?

Where: Where will the work be done?

How: How will the product/service be designed? How will the work be done? How will resources be allocated?

Who: Who will do the work?

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Competitive Priorities/Dimensions

Every organization is concerned with building and sustaining a competitive advantage in its markets

Competitive advantage: a firm’s ability to achieve market and financial superiority over its _________

Driven by customer needs and aligns the organization's resources with its business opportunities

A strong competitive advantage is difficult to _________, often because of a firm’s culture, habits, or sunk costs

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Strategies for Competitive Advantage

Differentiation: better (or at least different)

Uniqueness can go beyond both the physical characteristics and service attributes to encompass everything that impacts customer’s perception of _________

Cost leadership: cheaper

Provide the maximum value as perceived by customer

Does not imply low _________

Response: more responsive

Flexibility is matching market changes in design innovation and volumes

Reliability is meeting schedules

Timeliness is quickness in design, production, and delivery

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OM’s _________ to Strategy

Product

Quality

Process

Location

Layout

Human resource

Supply chain

Inventory

Scheduling

Maintenance

DIFFERENTIATION

Innovative design … Safeskin’s innovative gloves

Broad product line … Fidelity Security’s mutual funds

After-sales service … Caterpillar’s heavy equipment service

Experience … Hard Rock Café’s dining experience

COST LEADERSHIP

Low overhead … Franz-Colruyt’s warehouse-type stores

Effective capacity

use … Southwest Airline’s

aircraft utilization

Inventory

management … Wal Mart’s sophisticated

distribution system

RESPONSE

Flexibility … Hewlett-Packard’s response to volatile world market

Reliability … FedEx’s “absolutely, positively, on time”

Quickness … Pizza Hut’s 5-minute guarantee at lunchtime

10 Operations Competitive

Decisions Approach Example Advantage

Response

(faster)

Cost leadership

(cheaper)

Differentiation

(better)

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Competitive Priorities/Dimensions

Competitive Priorities/Dimensions: the strategic emphasis that a firm places on certain performance measures and operational capabilities

Cost/Price: make the product or deliver the service cheap

Quality: make a great product or deliver a great service

Delivery speed: make the product or deliver the service _________

Delivery reliability: deliver it when _________

Coping with changes in demand: change its volume

Flexibility and new product introduction speed: change it

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Competitive Priority: Cost

Almost every _________ has a low price market segment

Low-cost strategy firms: Honda Motor Co., Marriott's Fairfield Inns, Merck-Medco On-line Pharmacy, Southwest Airlines, and Walmart's Sam's Club

Southwest Airlines is one of the few airlines that have been consistently profitable. A low cost strategy can reshape industry structure such as in the airline industry

How does Southwest do it?

Keep operations simple!

Only one aircraft type (B737)

No seat assignments

Point-to-point routing

Quick aircraft turnaround (25 min)

Cross-trained employees

Bags fly free

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Competitive Priority: _________

Researchers have found that:

Quality is positively and significantly related to a higher return on investment

A strategy of quality improvement usually leads to _________ market share, but at a cost in terms of reduced short-run profitability

High goods quality producers can usually charge premium prices

2019 Ford Fiesta S

$13,660

2019 Lamborghini Veneno Roadster

$4,500,000

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Competitive Priority: _________

Time is perhaps the most important source of competitive advantage

Customers demand quick response, short waiting times, and consistency in performance

Reductions in flow time serve two _________ :

Speed up work processes so that customer response is improved. Deliveries can be made faster, and more often on-time

Reductions in flow time can be accomplished only by streamlining and simplifying processes to eliminate non-value-added steps such as rework and waiting time

Flow time reductions often drive simultaneous improvements in quality, cost, and productivity

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Competitive Priority: _________

Mass customization: being able to make whatever goods and services the customer wants, at any volume, at any time for anybody, and for a global organization, from any place in the world

Flexible operations require sharing manufacturing lines and specialized _________ for employees

Flexible operations may also require attention to outsourcing decisions, agreements with key suppliers, and innovative partnering arrangements, because delayed shipments and a complex supply chain can hinder flexibility

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Dealing with Trade-offs

Operations cannot excel simultaneously on all competitive dimensions

Management must decide which parameters of performance are _________ to the firm’s success and concentrate on those

_________ occur when activities are incompatible so that more of one thing necessitates less of another

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Understanding Customer Preferences & Requirements

Three classes of customer requirements:

Dissatisfiers: requirements that are _________ in a good or service. If these features are not present, the customer is dissatisfied, sometimes very dissatisfied

Satisfiers: requirements that customers say they want

Exciters/delighters: new or innovative good/service features that customers do not expect

Order qualifiers - basic customer expectations (dissatisfiers and satisfiers) are generally considered the _________ performance level required to stay in business

Order winners – goods/service features and performance characteristics (satisfiers and exciters) that cause customers to choose those over of its competitors and to win the customer's business

Can be considered to be a competitive advantages for the firm

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Value of a Loyal Customer (VLC)

Value of a Loyal Customer (VLC): quantifies the total revenue or profit each target market customer _________ over the Buyers Life Cycle

By multiplying the VLC times the absolute number of customers gained or lost, the total market value can be found

VLC = P x CM x RF x BLC

Where

P = Price, the revenue per unit

CM = Contribution Margin, to profit

RF = Repurchase frequency = # purchases / # years

BLC = Buyers Life Cycle = 1/Defection Rate

Defection Rate = 1 – Customer Retention Rate

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VLC Problem

What is the Value of a Loyal Customer (VLC) in the small contractor target market segment who buys an electric drill on average every 4 years for $100, when the gross margin on the drill averages 50 percent, and the customer retention rate is 60 percent?

What if the customer retention rate increases to 80 percent?

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VLC Solution

VLC = P x CM x RF x BLC

P = Price, the revenue per unit

CM = Contribution Margin

RF = Repurchase frequency = # purchases / # years

BLC = Buyers Life Cycle = 1/Defection Rate

Defection Rate = 1 – Customer Retention Rate

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Operations and Supply Chain Management

Sustainable Strategy

The strategy should describe how a firm intends to create and sustain value for its current shareholders

Shareholders: individuals or companies that legally _________ one or more shares of stock in the company

Stakeholders: individuals or organizations who are influenced, either directly or indirectly, by the actions of the firm

Sustainability: being able to meet current needs without compromising the ability of _________ generations to meet their own needs

Corporate Social Responsibility (CSR): managerial decision making that considers environmental, societal and financial impact

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Triple Bottom Line: “The 3Ps”

Economic

Prosperity

Social

Responsibility

Environmental

Stewardship

Triple Bottom Line: the systems necessary to support the “3Ps” (People, Planet and Profit):

“People” (Social Responsibility): pertains to fair and beneficial business _________ toward labor, the community, and the region in which a firm conducts is business

“Planet” (Environmental Stewardship): the firm’s impact on the environment

“Profit” (Economic Prosperity): the firm’s obligation to _________ shareholders who provide capital via competitive returns on investment

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How Executives View the _________ of Corporate Responsibility

Three years

ago

Today

Three years

from now

Very

high

High

Moderate

Low

Very low

Don’t

know

Very

high

High

Moderate

Low

Low

Very low

Don’t

know

Very

high

High

Moderate

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ISO Certification

The International Organization of Standardization (ISO) promotes worldwide _________ for improvement of quality, productivity and operating efficiency through a series of standards and guidelines

Internationally recognized (and sometimes required to do business in certain countries)

Standardizes key terms in quality and provides a set of basic _________ for initiating quality management systems

ISO 9000: Set of international standards on quality management and quality assurance (more in Chapter 6)

ISO 14000: A set of international standards for assessing a company’s environmental performance

ISO 26000: Set of international standards giving guidance on social responsibility (not for certification purposes)

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Operations and Supply Chain Management

ISO 14000 Environmental Standards

Management systems

Systems development and integration of environmental responsibilities into business planning

Operations

Consumption of natural resources and _________

Environmental systems

Measuring, assessing and managing _________, effluents, and other waste

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Operations and Supply Chain Management

ISO 26000 Social Responsibility Guidance

Sustainable business for means not only providing products and services that satisfy the customer, and doing so without jeopardizing the environment, but also operating in a socially _________ manner

_________ to do so comes from customers, consumers, governments, associations and the public at large

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Operations and Supply Chain Management

Design and Production for Sustainability

Life cycle assessment valuates the environmental _________ of a product, from raw material and energy inputs all the way to the disposal of the produce at its end-of-life

The goal is to make decisions that help _________ the environmental impact of a product throughout its entire life

Focuses on the “3Rs” - Reduce, Reuse, and Recycle

A fun

variation! 

(Coors)

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Identifying _________ Minimization in Packaging

Is

packaging

necessary?

Can

packaging

be reduced?

Eliminate

unwanted

packaging

Yes

No

Can

packaging

be re-used?

Reduce

packaging

No

Yes

Minimize

packaging

Recycle

No

Yes

Can

packaging

be recycled?

Re-use

Yes

No

Amazon’s

“Frustration-Free

Packaging” Option

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Green Manufacturing

“Green Manufacturing” means companies can _________, refurbish or dispose of a product’s components safely and _________ total cost of ownership

BMW uses parts made of recycled plastics (blue) and parts that can be recycled (green)

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Green Manufacturing

Nike introduced the Sustainable Business & Innovation Lab – the program will back startups focused on alternative _________ and efficient manufacturing

Nike’s World Cup jersey

made from recycled plastic!

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Garmet Assy & Textile

Electric Accessories

Other Mfgr

Furniture Assy

Construction Eqmt

Service

Machinery Assy

Chemical

Food Assy

Toy Assy

Leather

Electronic Assy/Repair

Chart1

Garmet Assy & Textile
Electric Accessories
Other Mfgr
Furniture Assy
Construction Eqmt
Service
Machinery Assy
Chemical
Food Assy
Toy Assy
Leather
Electronic Assy/Repair
28
16
15
11
7
6
5
4
3
2
2
1

Sheet1

Company Home Country % Sales Outside Home Country % Assets Outside Home Country % Foreign Workforce
Citicorp USA 34 46 NA
Colgate-Palmolive USA 72 63 NA
Dow Chemical USA 60 50 NA
Gillette USA 62 53 NA
Honda Japan 63 36 NA
IBM USA 57 47 51
ICI Britain 78 50 NA
Nestle Switzerland 98 95 97
Philips Electronics Netherlands 94 85 82
Siemens Germany 51 NA 38
Unilever Britain & Netherlands 95 70 64

Sheet2

10 OM Decisions Goods Services
1. Goods and service design Product is tangible Product is not tangible
2. Quality Many objective standards Many subjective standards
3. Process and capacity design Customers not involved Customer may be directly involved. Capacity must match demand
4. Location selection Near raw materials and labor Near customers
5. Layout design Production efficiency Enhances product and production
6. Human resources and job design Technical skills, consistent labor standards, output based wages Interact with customers, labor standards vary
7. Supply-chain management Relationship critical to final product Important, but may not be critical
8. Inventory Raw materials, work-in-process, and finished goods may be held Cannot be stored
9. Scheduling Level schedules possible Meet immediate customer demand
10. Maintenance Often preventive and takes place at production site Often “repair” and takes place at customer’s site

Sheet3

Garmet Assy & Textile 28
Electric Accessories 16
Other Mfgr 15
Furniture Assy 11
Construction Eqmt 7
Service 6
Machinery Assy 5
Chemical 4
Food Assy 3
Toy Assy 2
Leather 2
Electronic Assy/Repair 1

Sheet3