New assignment 2 Instructions
Submit the solutions to each of the following 3 problem assignments in one MS Word document.
Assignment # 1
A ski repair shop at a resort in Colorado sells replacement poles each season. The shop needs to develop a forecast of next season’s sales so that they can place an order for poles with their supplier well in advance of the beginning of the season. Sales data for the past five years are shown below. Compare the forecasts given by the following models.
Year: 1 2 3 4 5
Sales(units): 350 395 345 385 395
Develop forecasts using:
1.
a. A 5 year moving average.
b. A weighted moving average model with weights of 0.2, 0.2, 0.1, 0.3, and 0.2 for years 1 through 5 respectively.
c. An exponential smoothing model with year 1 forecast of 380 and α= 0.3.
Assignment # 2
Togo makes riding lawn mowers and tractors. The company’s expected quarterly demand is given below in the chart. The company will have 300 mowers in inventory at the beginning of the month and desires to maintain at least that number at the end of each month. Below is other critical data:
Production cost per unit = $325
Inventory Carrying cost per quarter per unit = $50 (based on ending inventory)
Hiring Cost per worker = $350
Firing cost per worker = $700
Beginning # of workers = 40
Each worker can produce 150 units per quarter
Complete the tables and calculate the cost of the two plans
LEVEL Plan
|
Quarter |
Demand |
Regular Production |
Ending Inventory |
Workers Required |
Hire |
Fire |
|
1 |
5000 |
|
|
|
|
|
|
2 |
9000 |
|
|
|
|
|
|
3 |
7000 |
|
|
|
|
|
|
4 |
9000 |
|
|
|
|
|
|
Total |
30,000 |
|
|
|
|
|
CHASE PLAN
|
Quarter |
Demand |
Regular Production |
Ending Inventory |
Workers Required |
Hire |
Fire |
|
1 |
5000 |
|
|
|
|
|
|
2 |
9000 |
|
|
|
|
|
|
3 |
7000 |
|
|
|
|
|
|
4 |
9000 |
|
|
|
|
|
|
Total |
30,000 |
|
|
|
|
|
Which plan do you recommend and why?
Assignment 3
Calculate the processing load, available capacity, and develop the load profile for the stereo speaker subassembly. Two employees work the assembly process for 40 hours each.
a. Complete the load chart
b. Prepare a load profile chart from this data.
c. As the planner, what concerns do you have and what changes would you make if any?
|
|
Part Name: Stereo speaker |
|||||||
|
Processing Time = 20 minutes |
Week |
Week |
Week |
Week |
Week |
Week |
Week |
Week |
|
|
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
|
Planned Order Releases |
220 |
190 |
210 |
270 |
210 |
190 |
240 |
200 |
|
Processing Load (hours) |
|
|
|
|
|
|
|
|
|
Available Capacity (hours) |
|
|
|
|
|
|
|
|
Submit
the
solutions
to
each
of
the
following
3
problem
assignments
in
one
MS
Word
document.
Assignment
#
1
A
ski
repair
shop
at
a
resort
in
Colorado
sells
replacement
poles
each
season.
The
shop
needs
to
develop
a
forecast
of
next
season’s
sales
so
that
they
can
place
an
order
for
poles
with
their
supplier
well
in
advance
of
the
beginning
of
the
season.
Sales
data
for
the
past
five
years
are
shown
below.
Compare
the
forecasts
given
by
the
following
models.
Year:
1
2
3
4
5
Sales
(units):
350
395
345
385
395
Develop
forecasts
using:
1.
a.
A
5
year
moving
average.
b.
A
weighted
moving
average
model
with
weights
of
0.2,
0.2,
0.1,
0.3,
and
0.2
for
years
1
through
5
respectively.
c.
An
exponential
smoothing
model
with
year
1
forecast
of
380
and
α=
0.3.
Assignment
#
2
Togo
makes
riding
lawn
mowers
and
tractors.
The
company’s
expected
quarterly
demand
is
given
below
in
the
chart.
The
company
will
have
300
mowers
in
inventory
at
the
beginning
of
the
month
an
d
desires
to
maintain
at
least
that
number
at
the
end
of
each
month.
Below
is
other
critical
data:
Production
cost
per
unit
=
$325
Inventory
Carrying
cost
per
quarter
per
unit
=
$50
(based
on
ending
inventory)
Hiring
Cost
per
worker
=
$350
Firing
cost
per
worker
=
$700
Beginning
#
of
workers
=
40
Each
worker
can
produce
150
units
per
quarter
Complete
the
tables
and
calculate
the
cost
of
the
two
plans
LEVEL
Plan
Quarter
Demand
Regular
Production
Ending
Inventory
Workers
Required
Hire
Fire
1
5000
2
9000
3
7000
4
9000
Total
30,000
Submit the solutions to each of the following 3 problem assignments in one
MS Word document.
Assignment # 1
A ski repair shop at a resort in Colorado sells replacement poles each season. The shop
needs to develop a forecast of next season’s sales so that they can place an order for
poles with their supplier well in advance of the beginning of the season. Sales data for
the past five years are shown below. Compare the forecasts given by the following
models.
Year: 1 2 3 4 5
Sales(units): 350 395 345 385 395
Develop forecasts using:
1.
a. A 5 year moving average.
b. A weighted moving average model with weights of 0.2, 0.2, 0.1, 0.3, and 0.2 for
years 1 through 5 respectively.
c. An exponential smoothing model with year 1 forecast of 380 and α= 0.3.
Assignment # 2
Togo makes riding lawn mowers and tractors. The company’s expected quarterly demand is
given below in the chart. The company will have 300 mowers in inventory at the beginning of
the month and desires to maintain at least that number at the end of each month. Below is other
critical data:
Production cost per unit = $325
Inventory Carrying cost per quarter per unit = $50 (based on ending inventory)
Hiring Cost per worker = $350
Firing cost per worker = $700
Beginning # of workers = 40
Each worker can produce 150 units per quarter
Complete the tables and calculate the cost of the two plans
LEVEL Plan
Quarter Demand Regular
Production
Ending
Inventory
Workers
Required
Hire Fire
1 5000
2 9000
3 7000
4 9000
Total 30,000