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MN7030Session11SupplyChainManagementSystemslecturer.pptx

Master of Business Administration Digital Business Delivery Session 11: Supply Chain Management systems

Professor Nigel Caldwell

Todays agenda

What is supply chain management?

SCM has a Supply side (Purchasing and relationships) and a Demand side (SC design and logistics including location planning).

SCM, outsourcing and the boundary of the firm

Transparency, Traceability and Blockchain

Unit of analysis

Dyadic exchange

relationship

Relationship portfolio

Supply chain

Focal firm supply chain

Industry as network

Industry as Eco System…

Consumer marketing

Industrial marketing /

Supply Chain

Management / B2B

Supply chain management

is the management of the interconnection of organisations that relate to each other through upstream and downstream linkages between the processes that produce value to the ultimate consumer in the form of products and services.

What is a Supply Chain?

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“A supply chain consists of all parties involved, directly or indirectly, in fulfilling a customer request” (Chopra and Meindl, 2004, p4).

Involving: manufacturer, suppliers, transporters, warehouses, retailers and customers.

Flows of products, finances, information and services

Martin Christopher - Logistics

Logistics is the process of strategically managing the procurement, movement and storage of materials, parts and finished inventory (and the related information flows) through the organisation and its marketing channels in such a way that current and future profitability are maximised through the cost effective fulfilment of orders.

This section draws heavily on Martin Christopher’s excellent book Logistics and Supply Chain Management

Demand creation and physical supply

The mission of logistics management

To serve customers in the most cost effective way

Christopher’s insight is that the way we reach and serve customers has become a critical competitive dimension

That is why it is necessary to look at logistics in a wider business sense and as linked to competitive advantage and not just a collection of tools and techniques.

SCM is broader than logistics

Logistics is essentially a planning orientation and framework that seeks to create a single plan for the flow of products and information through the business.

SCM builds upon this framework and seeks to achieve linkage and co-ordination between the processes of other entities in the pipeline, i.e. suppliers and customers and the organisation itself.

e.g. one goal of SCM might be to eliminate buffers of inventory through sharing information on demand and stocks

SCM is different: its about relationships

So SCM is a different to the arm’s length even adversarial relationships of business past

The focus is on co-operation and trust and that

The whole can be greater than the sum of the parts.. so… SCM is

The management of upstream and downstream relationships with customers and suppliers in order to deliver superior customer value at less cost to the supply chain.

Names – demand chain management better than supply?

Actually a network not a chain with multiple suppliers and multiple customers

Supply Chain

A simple supply chain showing suppliers upstream and customers downstream. Note that the operation is both a supplier and a customer.

Source: Jones and Robinson, 2013

A simple supply network for a small catering company

Downstream has Never heard of Leah’s cupcakes – HOW MUCH OF THIS SUPPLY COULD BE consolidated through the catering wholesaler

Vertical integration?

Returning to Outsourcing

Abbreviation for: Outside

Resource

Using

Outsourcing is the act of sub-contracting some of the firm’s internal activities to outside providers e.g.

Warehousing & Logistics

Catering

Cleaning

Call centre services

Manufacturing

Outsourcing is followed by the decision to

source a suitable supplier or service provider

Typically involves global sourcing

Outsourcing: “moving functions or activities outside of the organisation” (e.g. Lonsdale and Cox, 1997)

¼ of European/US companies now use 3rd party Procurement Service Providers (PSPs) for e.g. hosting e-sourcing and e-procurement applications: expected to grow (Accenture Procurement Survey, 2003)

Core outsourcing benefits

Economies of scale

Aggregating orders means a supplier can take advantage of economies of scale to reduce operations costs and then offer lower prices to customers.

Risk pooling

Outsourcing offers customers to transfer demand uncertainty to suppliers

Reduce capital investment

Capital investment is transferred to the supplier. Suppliers can do that because it is implicitly shared with many of their customers

Focus on core competencies

Enables company to focus on skills & knowledge that differentiate it from its competitors and gives an advantage in the eye of the customer

Increased flexibility

Ability to react more quickly to customer demand using supplier’s technical knowledge & ability to gain access to new technologies

Primary outsourcing risks

Loss of competitive knowledge

Outsourcing may open up opportunities for competitors (IBM PC).

Outsourcing implies that companies may lose their ability to introduce new designs based on their own agenda

Outsourcing may prevent the development of new skills, insights, innovations and solutions by parent company staff

Conflicting objectives

Increased flexibility for the buyer is in direct conflict with supplier’s objectives for long-term commitment from the buyer

The supplier may have business relationships with many of the buyer’s competitors and could leak confidential information

Delegation of operational control

Outsourcing means some loss of day-to-day control in return for greater focus on other parts of the business

Is there potential for critical loss of quality through suppliers sub-contracting? Think about Apple, Mattel, BP, Benetton, Primark..

Make or buy?

Other options..

Vertically integrate and ‘buy out’ the supplier

Create a virtual company and only use suppliers on ‘needs basis’

Alliance or Keiretsu approach: have suppliers become part of a company coalition

Outsourcing

Company

core

Functions close to core

Complementary functions

Peripheral functions

Partner

or supplier

Figure 5.1 Outsourcing Model (Adapted: Arnold 2000).

Outsourcing Model (Arnold, 2000)

Key question: is an activity core or non-core to the business?

Arnold’s 2000 model provides a useful starting point

However, the boundary between the company & its environment is no longer clear cut

RBV approach to make or buy decision

Considers the firm as a bundle of resources and capabilities (Penrose 1959)

Effective core competencies are sources of SCA:

Valuable

Rare

Inimitable: difficult to copy by other firms

Non-substitutable: unique skills or knowledge sets

Areas where company can dominate

Embedded in the organisation’s systems

Valuable

Rare

Inimitable

History dependent

Causally ambiguous

Socially complex

Non-Substitutable

Sustained Competitive Advantage (SCA)

Simplified version of Barney’s Model of Sources of Sustained Competitive Advantage

(Adapted from Barney, 1991)

Example of Micro compact Car and mercedes Benz

Capability is the combination of resources to create value

Examples of core capabilities from book

Reasons for making

Core competencies

Lower production cost

Unsuitable suppliers

Assure adequate supply

Utilise surplus labour

Obtain desired quantity

Remove supplier collusion

Unique item

Protect proprietary design/ quality

Increase/maintain company size

Reasons for buying

Free management time

Lower acquisition cost

Preserve supplier commitment

Obtain technical/management skill

Inadequate capacity

Reduce inventory costs

Flexibility/alternate supply source

Inadequate own resource/skill

Reciprocity

IP protected or trade secret

Make or buy summary

Supplier selection criteria

Company - Financial stability, Management, Location, Capacity/technical skill

Product/Service – Quality, Price, IP/license, Delivery on time, Condition on arrival, Technical support, Training

Other - Risk management, Political/principal

Types of supply network arrangements

Supply Management (nee purchasing) balances contracting and relationships

The value of partnership style relationships

Supply strategies change

High-tech industry

1980s: Sourcing in the US

1990s: Singapore and Malaysia

2000s: Taiwan and mainland China

2020 Reshoring…

?

Supply chains management is concerned with the flow of information and the flow of products and services

Products and services

New products and services

Delivery information

Payment request/credit

‘Downstream’ flow of products and services for customer

Fulfilment

‘Upstream’ flow of customer

Requirements

Long-term plans and requirements

Market research information

Individual orders

Payment

Potential new products and services

Flow between processes

Consumer

Flow between processes

Flow between processes

Operation 1

Operation 2

Operation 3

Supply Chain Managerial Decisions

Decisions, decisions!

Make or buy?

Designing the supply chain

Locations

Coordinating the spend portfolio

Selecting suppliers

Negotiating with suppliers

Supplier performance measurement & management

New product development

Green & ethical issues

Managing risk

Supply Management

(‘Purchasing / Buying / Procurement’)

What is Supply Management?

Ensuring that the enterprise is supplied with what it needs, so that it can provide what it sells to its market.

SOURCE

MAKE

DELIVER

RETURN

Procurement

Operations

Logistics

Reverse Logistics

The Make-Buy Decision

Which items to produce in-house and which items to purchase externally

Fundamental to supply chain management

Starting point for sourcing process

Make or buy?

Supplier selection

Negotiation

Relationship management

The Sourcing Process

A Simplified Sourcing Process

Step 1

Step 2

Step 3

Step 4

Step 5

Step 1 = Analyse

Opportunities

Step 2 = Develop

Sourcing Strategies

Step 3 =

Supplier Selection

Step 4 = Negotiation and Contracting

Step 5 = Supplier relationship management

Step 2: Position Products/Sourcing Group on Matrix

LEVERAGE

STRATEGIC

NON-CRITICAL

BOTTLENECK

Complexity of Supply Market

Impact on Business

High

Low

Low

High

EXAMPLE:

Bicycle Manufacturer

Where:

A = Stem & Bars

B = Groupset

C = Inner Tubes

D = Tubing

A

B

C

D

Category management strategies for a high-end bicycle manufacturer

Step 2: Categorise spend – The Kraljic Matrix

LEVERAGE

Multiple sources

Abundant supply

Medium-term focus

STRATEGIC

Single/parallel sources

Natural scarcity

Long-term focus

NON-CRITICAL

Multiple sources

Abundant supply

Short-term focus

BOTTLENECK

Single/tiered sources

Production scarcity

Variable focus

Complexity of Supply Market

Impact on Business

High

Low

Low

High

Four key sourcing approaches

Why would we want to mainatain more than one supplier like parallel sourcing ?

Categorising Spend – The Kraljic Matrix

A more dynamic perspective on Kraljic

Strategic Sourcing Practices

STRATEGIC SUPPLY MANAGEMENT

VOLUME CONCENTRATION

BEST PRICE EVALUATION

GLOBAL SOURCING

RELATIONSHIP RESTRUCTURING

JOINT PROCESS IMPROVEMENT

PRODUCT SPECIFICATION IMPROVEMENT

Step 3: Supplier Selection

How do firms select among potential suppliers?

Supplier selection requires definition and evaluation of wide range of factors:

‘Hard’ factors: cost, quality, delivery…

‘Soft’ factors: capability, complementarity, culture…

Some factors more important than others: weighting system

Simplicity = cost

Complexity = cost + others

Step 4: Negotiation and Contractual Arrangements

Will cost you…

Tactics

Emotion

Logic

Threat

Bargaining

Compromise

The best negotiators…

…have no tricks up their sleeve

…play it straight

…ask a lot of questions

…listen carefully

…and concentrate on what they and the other party are trying to accomplish at the negotiating table

G.R. Shell (2006) Bargaining for Advantage, Penguin,

Prepare, Prepare, Prepare

Comprehensive market knowledge

A wide range of quotations/tenders

Economic analysis

Product knowledge

Raw material sources and prices

Product or service cost analysis

Supplier financial data

Supplier activity/capacity data

BATNA – best alternative to a negotiated agreement

Listening

Most people can listen at about 450 words per minute, but they can only talk about 175 words per minute (39%).

Step 5: Implementation and Management

Performance & Relationship Management

Contract management

Performance measurement

Supply base optimisation

Supplier development

Green and Ethical Sourcing

Supply Chain Risk Management

Functional Vs. Innovative products

Lean & Agile Supply Chain Strategy Johnsen, Howard & Miemczyk (2014) p213

Matching supply chain with market requirements

Global supply chain for iPhone

https://www.iphoneincanada.ca/news/interactive-map-apples-worldwide-supply-chain/

Andy Warhol’s Campbell’s Soup Cans

More recently Volvo and green carts – Campbells soups funded the original project into the Foerester effect or Bull whip

Also known as the ‘Forrester Effect’

Is the effect of information delay & demand amplification across a supply chain

It is why supply chains run best when one common strategy is adopted by all partners

The bullwhip effect and Inventory

Inventory ‘spikes’ and fluctuation

Illustrates the tensions & mismatch in a supply chain

Operations run most effectively in stable conditions, but the reality is often constant market uncertainty See Lee et al. 1997

So what we need is to share more information right?

So if the relatively simple answer is sharing more information across the supply chain why has this not happened before?

Lets look at technology in supply chains

Transparency & traceability

Successful supply chains rely on transparency of shared supply and demand information

Technology such as RFID (radio frequency identification) helps SC actors to track stock as it moves in and out warehouse

GPS (Global positioning system) technology can even track trucks or ships as they ship goods to their destination.

Traceability involves the tracking & tracing of items in the supply chain as part of delivery, quality & security

Rise of importance of sustainability means a new level of traceability is required for supply chain assurance

E.g. Horsemeat scandal

Blockchain

How blockchain technology works to record

and verify transactions in supply chains

Low carbon …

Omni channel retailing / Reverse logistics – return of products to source

Disintermediation – ‘cutting out the middleman’

Blockchain and smart contracts

IoT, E-Procurement – use of the internet to improve cost and time ERP, SAP, track and trace technologies, RFID, Drones, SD vehicles

AI???

Trends in Supply Chain management

Critical commentary

SCM is the management of relationships and flows between operations and processes – different to the network.

Supply chains have supply, demand and sharing/collaboration elements, firms are suppliers and customers

[Supply] Sourcing strategy depends on the complexity and risk of the supply market and its criticality to the business.

[Demand] Supply chains should be designed to serve the needs of the end customer; e.g. choosing functional vs. responsive chain

[Sharing/collaboration] Blockchain is reportedly going to revolutionise chains through trusted overviews of supply chain transactions.

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