excel sheet needs the answers and the formulas
A-Topic 3 Part 1&2
| Engine Assembly Master Schedule | ||||||||||||||
| Week | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | ||
| Quantity | 15 | 5 | 7 | 10 | 0 | 15 | 20 | 10 | 8 | 2 | 160 | |||
| Gear box requirements | ||||||||||||||
| Week | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | ||
| Gross Requirements | 15 | 5 | 7 | 10 | 0 | 15 | 20 | 10 | 0 | 8 | 2 | 16 | Since Gear box 1 X Engine Assembly, use Master Engine Assembly Qty | |
| Scheduled Receipts | 5 | From Problem | ||||||||||||
| Projected Available Balance | 2 | 2 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | Cell B10, Beg Balance of 17- Gross Requirement of 15 | Cell C10 Carryover |
| Net Requirements | 0 | 0 | 5 | 10 | 0 | 15 | 20 | 10 | 0 | 8 | 2 | 16 | Net Req=Gross Req-Projected Available Balance from prior week | |
| Planned Order Receipt | 5 | 10 | 15 | 20 | 10 | 8 | 2 | 16 | Same as row above | |||||
| Planned Order Release | 5 | 10 | 15 | 20 | 10 | 8 | 2 | 16 | ||||||
| From E12 for 2 Weeks Lead Time | ||||||||||||||
| Input shaft requirements | ||||||||||||||
| Week | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | ||
| Gross Requirements | 10 | 20 | 0 | 30 | 40 | 20 | 0 | 16 | 4 | 32 | 0 | 0 | Since Input Shaft is 2 X Gear Box, then each week is 2 X Row 13 | |
| Scheduled Receipts | 22 | From Problem | ||||||||||||
| Projected Available Balance | 30 | 32 | 32 | 2 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | Cell B22, Beg Balance of 40- Gross requirement of 10 | Week 5 and beyond 0 since no scheduled receipts |
| Net Requirements | 0 | 0 | 0 | 0 | 38 | 20 | 0 | 16 | 4 | 32 | Net Req=Gross Req-Projected Available Balance from prior week | |||
| Planned Order Receipt | 38 | 20 | 16 | 4 | 32 | Same as row above | ||||||||
| Planned Order Release | 38 | 20 | 16 | 4 | 32 | Planned Order Receipt from 3 weeks in future | ||||||||
| From F24 for 3 Weeks Lead Time | ||||||||||||||
| Part 2 | ||||||||||||||
| Gear Box | ||||||||||||||
| Given Information | Number of orders ( count cells with values for planned order release) | |||||||||||||
| Setup per order= | $90.00 | Set-up Costs=# of Orders X Setup Costs | ||||||||||||
| Inventory Carrying Cost per unit per period | $2.00 | (8*90) | ||||||||||||
| Inventory | (2+2)*Inventory Carrying Cost | |||||||||||||
| Total | $0.00 | |||||||||||||
| Input Shaft | ||||||||||||||
| Given Information | ||||||||||||||
| Setup per order= | $45.00 | Setup Costs=5 orders*45 | ||||||||||||
| Inventory Carrying Cost per unit per period | $1.00 | Inventory=(30+32+32+2)*1 | ||||||||||||
| Total | $0.00 | |||||||||||||
| Total Cost | $0.00 |
A-Topic 3 Part 3
| Engine Assembly Master Schedule | ||||||||||||||
| Week | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | ||
| Quantity | ||||||||||||||
| Lead Time | 2 | |||||||||||||
| Gear box requirements | ||||||||||||||
| Week | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | ||
| Gross Requirements | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | Since Gear box 1 X Engine Assembly, use Master Engine Assembly Qty | |
| Scheduled Receipts | 5 | From Problem | ||||||||||||
| Projected Available Balance | 17 | 22 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | Cell B10, Beg Balance of 17- Gross Requirement of 15 | Next cell, Gross Req-Scheduled Receipts |
| Net Requirements | Net Req=Gross Req-Projected Available Balance from prior week | |||||||||||||
| Planned Order Receipt | Planned order receipt=projected available balance +net requirements | |||||||||||||
| Planned Order Release | Stagger Order Releases to reduce Costs | |||||||||||||
| From E12 for 2 Weeks Lead Time | ||||||||||||||
| Input shaft requirements | ||||||||||||||
| Week | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | ||
| Gross Requirements | 30 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | Since Input Shaft is 2 X Gear Box, then each week is 2 X Row 13 | |||||
| Scheduled Receipts | 22 | From Problem | ||||||||||||
| Projected Available Balance | 10 | 32 | 32 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | Cell B22, Beg Balance of 40- Gross requirement of 10 | Week 4 and beyond 0 since no scheduled receipts |
| Net Requirements | Net Req=Gross Req-Projected Available Balance from prior week | |||||||||||||
| Planned Order Receipt | ||||||||||||||
| Planned Order Release | Planned Order Receipt from 3 weeks in future | |||||||||||||
| From F24 for 3 Weeks Lead Time | ||||||||||||||
| Part 2 | ||||||||||||||
| Gear Box | ||||||||||||||
| Given Information | Number of orders ( count cells with values for planned order release) | |||||||||||||
| Setup per order= | $90.00 | Set-up Costs=# of Orders X Setup Costs | ||||||||||||
| Inventory Carrying Cost per unit per period | $2.00 | 3*90) | ||||||||||||
| Inventory | (88)*Inventory Carrying Cost | sum of projected available balance | ||||||||||||
| Total | $0.00 | |||||||||||||
| Input Shaft | ||||||||||||||
| Given Information | ||||||||||||||
| Setup per order= | $45.00 | Setup Costs=2 orders*45 | ||||||||||||
| Inventory Carrying Cost per unit per period | $1.00 | Inventory=(74)*1 | ||||||||||||
| Total | $0.00 | |||||||||||||
| Total Cost | $0.00 |