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Homework 2 Solution

Problem 1

Input Parameters
Product Name Santa's Grotto Advent Calendar Fire Station Princess' Castle White House Rose Bouquet Friendship Boat Mona Lisa Race Car Planet Explorer
Maximum Demand 20000 60000 110000 110000 35000 70000 45000 30000 17000 35000
Selling Price $55 $35 $80 $80 $65 $45 $65 $75 $150 $50
Material Cost $15 $8 $30 $30 $23 $10 $30 $10 $45 $20
Molding machine-hours required 0.01 0.002 0.007 0.01 0.01 0.007 0.005 0.003 0.03 0.006
Packing machine-hours required 0.005 0.003 0.01 0.007 0.005 0.006 0.005 0.013 0.025 0.004
Machine-hours available Cost per machine-hour
Molding at Plant 1 2000 $500
Packing at Plant 1 2200 $800
Molding at Plant 2 2200 $400
Packing at Plant 2 1700 $650
Decisions
Santa's Grotto Advent Calendar Fire Station Princess' Castle White House Rose Bouquet Friendship Boat Mona Lisa Race Car Planet Explorer
Production Quantity at Plant 1 7609 0 110000 0 0 70000 45000 21304 0 35000
Production Quantity at Plant 2 12391 60000 0 110000 35000 0 0 8696 16000 0
Objective
Profit $ 18,932,500 To be filled in
Constraints
Santa's Grotto Advent Calendar Fire Station Princess' Castle White House Rose Bouquet Friendship Boat Mona Lisa Race Car Planet Explorer
Total Production Quantity 20000 60000 110000 110000 35000 70000 45000 30000 16000 35000
<= Max demand 20000 60000 110000 110000 35000 70000 45000 30000 17000 35000
Machine-hours used <= Machine-hours available
Molding at Plant 1 1835 2000
Packing at Plant 1 2200 2200
Molding at Plant 2 2200 2200
Packing at Plant 2 1700 1700
Margin Calculations
Santa's Grotto Advent Calendar Fire Station Princess' Castle White House Rose Bouquet Friendship Boat Mona Lisa Race Car Planet Explorer
Selling Price $55 $35 $80 $80 $65 $45 $65 $75 $150 $50
Material Cost $15 $8 $30 $30 $23 $10 $30 $10 $45 $20
Molding Machine-Hour Cost (Plant 1) $5.00 $1.00 $3.50 $5.00 $5.00 $3.50 $2.50 $1.50 $15.00 $3.00
Packing Machine-Hour Cost (Plant 1) $4.00 $2.40 $8.00 $5.60 $4.00 $4.80 $4.00 $10.40 $20.00 $3.20
Molding Machine-Hour Cost (Plant 2) $4.00 $0.80 $2.80 $4.00 $4.00 $2.80 $2.00 $1.20 $12.00 $2.40
Packing Machine-Hour Cost (Plant 2) $3.25 $1.95 $6.50 $4.55 $3.25 $3.90 $3.25 $8.45 $16.25 $2.60
Margin per Unit at Plant 1 $31.00 $23.60 $38.50 $39.40 $33.00 $26.70 $28.50 $53.10 $70.00 $23.80
Margin per Unit at Plant 2 $32.75 $24.25 $40.70 $41.45 $34.75 $28.30 $29.75 $55.35 $76.75 $25.00

#25, pg.125

Chemical manufacturing
Process 1 Process 2
Cost per hour $400 $100
Output production per hour
Process 1 Process 2 Chemical produced Chemical required
Chemical A 300 100 1100 >= 1000
Chemical B 100 100 500 >= 500
Chemical C 100 0 300 >= 300
Process 1 Process 2
Hours run 3 2
Total cost $1,400

This model is trickier than it looks. The decision variable cells are not how much of the chemical to produce; they are the hours of each process to run. Once the latter are known, the amounts of the chemicals produced are known. Note from the graph that the first constraint (shown in blue) is redundant, that is, it will always be satisfied if the other two constraints are satisfied.

#26, pg.125

Manufacturing desks and chairs
Inputs
Desks Chairs
Unit margins $250 $145
Wood usage per unit 4 3
Decisions
Desks Chairs
Units produced 125 500
Constraint on wood
Wood used Wood available
2000 <= 2000
Constraint on chairs
Chairs produced Chairs required
500 >= 500
Objective to maximize
Profit $103,750

Problem 2.2