I need help with writing a report about a chemical plant incident

HazardReviewMatrix-Team2.xlsx

DCCP Matrix

		Process Deviation Cause Consequence and Prevention Matrix
Process or Product Name:	Methylcyclopentadienyl Manganese Tricarbonyl (MCMT) Production			Prepared by:	Team 2: Ali Alenezi, Megan Blevins, Reed Boeger, Abigail Doyle
Responsible:	Cooling System Point Failure			Process D&C Date (Orig) _____ (Rev) _____________
Process Step / Input	Potential Deviation	Potential Causes	Potential Consequence	Current Preventive Measures	Freq. Of Occurance (1,2,3,4)	Consequence (1,2,3,4)	Recommended Preventive Measures (Where Applicable)
What step, equipment, pipe, etc.	List all deviations for the given process step in order to determine best prevention methods in place and needed.	What (list all) could cause the specific deviation?	Impact to employees, equipment, product	Existing Controls in place to prevent deviation?			What else can or should be put in place to prevent deviation? (If the current system is inadequate.)
Cooling Water System	Insufficient Cooling	water supply valve failure, water drain valve		None: no redundency
Metalation/Reactor	Runaway Reaction	Contamination, Concentration mistakes
cooling system	cooling system failure	failed pump, fluid leak, fouling,
Metalation/Reactor	pressure	improper vent size, improper rupture disk rating
Process-Scale Up	pressure valve not sized correctly, hydrogen scale up not calculated. Never increased rupture disk size, hydrogen ignited. Primary cause rupture of big vessel[notes]

Sheet &P of &N