Research Project of intelligent CAD model :Electric Linear Actuator
Glide Screw™ Combines the Features of a Linear Bearing and Screw in One Compact Package
www.thomsonlinear.com
2 www.thomsonlinear.com/glidescrew
Introduction What is a Glide Screw™? Part linear bearing, part lead screw; a combination of two favorites to create something better than both. The patent-pending Glide Screw brings high performance, fast installation and less complexity in a small package.
Standard Sizes and Configurations Stocked for Immediate Availability • Metric Series includes 4, 6 and 10 mm nominal diameters • Inch Series includes 3/16”, 1/4” and 3/8” nominal diameters • Flanged and cylindrical nut bodies standard Optional Configurations for Harsh Environments Available • High temperature resistant – inside ovens or autoclaves (up to 175 °C) • Clean room – in robot vacuum chambers, laboratories or medical equipment (ISO 6) • Food grade – in packaging and food processing equipment Custom Nut Configurations, Screw Diameters and Thread Leads Available • Don’t see your perfect configuration – call us, we make custom sizes Easy to Install and Maintenance Free! • All that is required is a Glide Screw and an anti-rotation feature • No need for reference surfaces or the pain of “floating” your system into alignment • Plug and play – install it and forget it • Integrated Thomson’s patented Lube for Life technology • Bearing grade plastic and stainless steel construction standard
3
Glide Screw
www.thomsonlinear.com/glidescrew
Benefits of the Glide Screw Technology The Glide Screw combines the features of a linear bearing and a lead screw in one smooth operating package. Inch and metric sizes are standard. Custom sizes are also available quickly and to your specification.
Reduced Footprint • Integrated lead screw / linear bearing • Side load / moment load capable Improved Equipment Uptime • Screw and linear bearing are already aligned • Component alignment is not critical – smooth and quiet motion • Integrated lubrication block – Thomson Lube for Life standard Lower Cost of Ownership • Less complexity – faster installation • Less components – simpler bill of material • Maintenance free – no lubrication required
Glide Nut Housing
Lubrication Block
Radial Bearing
Glide Screw
4 www.thomsonlinear.com/glidescrew
Typical Application Every engineer’s objective is to eliminate parts, streamline the design, simplify installation and reduce the maintenance required – exactly what a Glide Screw™ does. 3D Printing or Engraving Innovative and portable multi-axis printers / engravers are revolutionizing rapid prototyping and consumer products. The Glide Screw can reduce the number of components, decrease system complexity, decrease assembly time and produce a better machine as decribed in the table below. It requires no maintenance, can shorten overall guided length and has a longer life which makes our Thomson Glide Screw the better design solution and less expensive overall.
Generic design
Glide Screw design
Generic vs. Glide Srew Design
Generic Glide Screw
X, Y Area Compactness 4100 mm2 1600 mm2
Z Axis Length 64 mm 46 mm
Approx. Installation Time 45 min 15 min
Number of Parts 74 30
Self Aligning No Yes
Maintenance Free No Yes
5
Glide Screw
www.thomsonlinear.com/glidescrew
Other Application Ideas Fluid Pumps Syringe pumps and integrated fluid pumps are a growing segment of the medical industry. The stringent demands of these customers require smaller, cleaner, smoother, and quieter products. This is exactly the challenge the Glide Screw was designed to solve.
Fluid Pipetting / 3-Axis Lab Automation Lab automation and diagnostics require faster and more accurate systems in smaller footprints. Optimized for z-axis applications requiring the smallest footprint, the Glide Screw can replace traditional linear guided products that are overdesigned and more expensive.
Generic design
Glide Screw design
Other Applications The Glide Screw improves performance in a smaller and lighter package. It is easier and faster to install. Also, it requires less maintenance compared to traditional lead screw and linear guide solutions. Other great applications for the Glide Screw include:
• Test tube handling • Lab automation • CD duplication • Pick & place • Syringe pumps • In vitro diagnostics • Medical imaging
6 www.thomsonlinear.com/glidescrew
Engineering The Glide ScrewTM is designed to actuate a moment load or a side load without additional linear guidance or support. Therefore, the screw deflection is the determinant feature and the following charts must be used when properly sizing a Glide Screw for an application.
How the Glide Screw Works The unique design of Glide Screw allows it to handle axial, radial and moment loads without additional guidance. The result is an efficient and space saving design that is quick and easy to install with reduced maintenance needs compared to traditional solutions.
End Support Decide which type of end support you will use to enable accurate selection of diameter. Fixed support – utilizes a support journal length at least 1.5 × the journal diameter – such as dual ball bearings.
Simple support – uses a single ball bearing, a plain bearing, or a bushing.
End support configurations shown at left: 1. Simple / simple 2. Fixed / simple 3. Fixed / fixed
Max. Length
Max. Length
Max. Length
1.
2.
3.
= load lines = reactionary forces
axial load
axial load
radial load
moment load
7
Glide Screw
www.thomsonlinear.com/glidescrew
0 2 4 6 8 10 12 14 16 18 20
0
20
40
60
80
100
120
140
160
180
0
25
50
75
100
125
150
175
200
250
0 2 4 6 8 10 12 14 16 18 20
225
0 50 100 150 200 250 300 350 400 450 500
0
2
4
6
8
10
12
14
16
18
0 50 100 150 200 250 300 350 400 450 500
0
100
200
300
400
500
600
700
800
1000
900
Engineering
Moment Load and Radial Load Charts Determine your end support configuration and then use the following charts to properly size the nominal diameter of the Glide Screw. Select a product diameter that lies above and/or to the right of the design moment or load.
The lead of a Glide Screw is defined as the axial distance traveled for one revolution of the screw. Select the appropriate lead of your screw based on the desired speed and resolution of travel. Note that the Glide Screw is limited to 300 RPM.
Inch Diameter Models
Unsupported length [in]
Screw diameters
= 0.375 inch = 10 mm = 0.250 inch = 6 mm = 0.188 inch = 4 mm
End support type
= fixed in both ends = simple in one end and fixed in other = simple in both ends
Conversion factors
1.0 in-lb = 0.113 Nm 1.0 lb = 4.448 N
M om
en t l
oa d
[in -lb
s]
Ra di
al lo
ad [l
bs ]
M om
en t l
oa d
[N m
]
Ra di
al lo
ad [N
]
Unsupported length [in]
Unsupported length [mm]Unsupported length [mm]
Metric Diameter Models
8 www.thomsonlinear.com/glidescrew
Specifications and Part Numbers Glide Screw™ configurations GSF - screw and flanged nut assembly GSC - screw and cylindrical nut assembly
Inch Series Dimensions Screw Diam. [in]
Screw Lead [in]
Screw and Nut Assembly Part No.
Max Axial Load [lbs]
Max Moment
Load [in-lbs]
Max Screw Length
[in]
Dimensions [in] Effic. [%]
A B C D E F G H J BCD
0.188 0.050 GS_18x0050
30.0 20.5 6.000 0.375 0.750 0.281 0.875 0.140 0.125 0.094 0.188 0.177 0.625 46
0.125 GS_18x0125 68
0.250 0.050 GS_25x0050
45.0 47.5 10.000 0.500 1.000 0.313 1.000 0.140 0.150 0.125 0.250 0.237 0.750 40
0.500 GS_25x0500 82
0.375
0.063 GS_37x0063
70.0 137.5 18.000 0.875 1.750 0.563 1.750 0.200 0.300 0.188 0.438 0.406 1.250
36
0.500 GS_37x0500 78
1.000 GS_37x1000 83
Metric Series Dimensions Screw Diam. [mm]
Screw Lead [mm]
Screw and Nut Assembly Part No.
Max Axial Load [N]
Max Moment
Load [Nm]
Max Screw Length [mm]
Dimensions [mm] Effic. [%]
A B C D E F G H J BCD
4
1 GS_4x1M
89.0 2.3 150 10 20 6.5 20 2.5 3 2 5 5 15
45
4 GS_4x4M 75
8 GS_4x8M 82
6
1 GS_6x1M
133.4 5.4 250 13 26 7.75 25 3.5 4 3 7 5.75 19
36
6 GS_6x6M 75
12 GS_6x12M 82
10
2 GS_10x2M
311.4 15.5 450 22 44 14 44 5 7 4 10 9.85 32
40
6 GS_10x6M 66
12 GS_10x12M 77
B
F
A h11
C
B
G H11
H
J D
BCD
E
A h9
Part number example: GSC25x0500 = glide screw assembly, cylindrical nut, 0.250 inch diameter by 0.500 inch lead
Standard Products • Acetal nut body with all stainless steel internal components • 303 stainless steel screw • Integrated Lube for Life lubrication block • Temperature Rating: -40° to 65°C (-40° to 150°F) • Clean Room ISO 7 (Class 10000)
9
Glide Screw
www.thomsonlinear.com/glidescrew
End Machining
End support type
Recommended end machining
fixed / fixed fixed / simple simple / simple
Inch Series End Machining Dimensions Screw Diam. [in]
Screw Lead [in]
Screw Part No.
Root Diameter
[in]
Recommended Bearing Dimensions [in]
OD [mm]
ID [mm]
W [mm]
Bearing Trade No.
A B C D E F G H L THD
0.188 0.050 GS18x0050 0.12
7 2,5 2,5 692X 0.197 0.098 N/A 0.098 N/A 0.022 0.120 0.075 0.157 N/A 0.125 GS18x0125 0.13
0.250 0.050 GS25x0050 0.19
13 4 5 624 0.295 0.118 0.610 0.157 0.374 0.020 0.217 0.150 0.256 M4×x0.5 0.500 GS25x0500 0.16
0.375
0.063 GS37x0063 0.30
19 6 6 626 0.394 0.197 0.728 0.236 0.453 0.030 0.266 0.220 0.315 M6×0.750.500 GS37x0500 0.27
1.000 GS37x1000 0.24
Metric Series End Machining Dimensions Screw Diam. [mm]
Screw Lead [mm]
Screw Part No.
Root Diameter
[mm]
Recommended Bearing Dimensions [mm]
OD [mm]
ID [mm]
W [mm]
Bearing Trade No.
A B C D E F G H L THD
4
1 GS4x1M 2.8
7 2.5 2.5 692X 5.00 2.50 N/A 2.50 N/A 0.55 3.05 1.90 4.00 N/A4 GS4x4M 2.8
8 GS4x8M 2.8
6
1 GS6x1M 4.6
13 4 5 624 7.50 3.00 15.50 4.00 9.50 0.51 5.51 3.81 6.50 M4×x0.56 GS6x6M 4.4
12 GS6x12M 4.4
10
2 GS10x2M 7.3
13 6 6 626 10.00 5.00 18.50 6.00 11.50 0.76 6.76 5.59 8.00 M6×0.756 GS10x6M 8.4
12 GS10x12M 8.4
10 www.thomsonlinear.com/glidescrew
Installation Comparing Alternative Technologies The Glide Screw™ is both drive system and linear guide, so these features are already perfectly aligned and cannot bind. Therefore, installation is simple and the mating components do not require high tolerance geometric features.
Drive and Guide Technology Comparison
Feature Lead Screw / Linear Bearings Lead Screw / Profile Rail Glide Screw
Small Footprint Good Better Best
Ease of Installation Better Good Best
Stiffness Better Best Good
Misalignment Tolerant Better Good Best
Lube for Life Lubrication Optional Optional Integrated
Total Cost of Ownership Good Better Best
11
Glide Screw
www.thomsonlinear.com/glidescrew
Installation Basic Installation Guidlines The success of the Glide Screw in an application is primarily dependent on the end support configuration. Since the Glide Screw is a combination of a lead screw and linear bearing, the ability to handle non-axial loads while maintaining positional accuracy is the key to a successful installation. The load capacity curves are based on screw deflection and not the lead nut capacity. Therefore, stiffness of the assembly determines load capacity.
1
2
3
4
5
Installation Step-by-Step 1. Select end support configuration A fixed bearing support should be selected when possible. A simple support is typically a single radial bearing that is allowed to float axially to compensate for misaligments. Typical methods of attaching end supports is either base mounting or flange mounting.
2. Select motor and drive configuration Select a motor and your means for coupling the screw to the motor. Typically this is done by a belt, gearing or an in-line coupler. It is also possible to directly integrate a Glide Screw with a stepper motor, which can reduce complexity and save space.
3. Select nut mounting interface The standard configurations for the glide nut are flanged nuts and cylindrical nuts but are by no means the only solutions. Custom configurations, custom mounting and design assistance are available from Thomson.
4. Determine anti-rotation method The Glide Screw requires an external anti-rotation feature on the nut housing to function correctly. Two examples of acceptable methods are the finger / slot solution or the bushing / linear shaft solution.
5. Mount the assembly into the application The actual mounting of the Glide Screw is easy once all of the periphrials have been determined and designed. Just bolt the assembly in place and fire up the system. No critical alignment procedures are necessary as the drive system and linear guidance are already in perfect alignment.
Glide_Screw_BRUK-0002-04 | 20190321SK Errors and technical alterations reserved. It is the responsibility of the product user to determine the suitability of this product for a specific application. All trademarks property of their respective owners. © 2019 Thomson Industries, Inc.
www.thomsonlinear.com
EUROPE United Kingdom Thomson Office 9, The Barns Caddsdown Business Park Bideford, Devon, EX39 3BT Phone: +44 1271 334 500 E-mail: [email protected]
Germany Thomson Nürtinger Straße 70 72649 Wolfschlugen Phone: +49 7022 504 403 Fax: +49 7022 504 405 E-mail: [email protected]
France Thomson Phone: +33 243 50 03 30 Fax: +33 243 50 03 39 E-mail: [email protected]
Italy Thomson Via per Cinisello 95/97 20834 Nova Milanese (MB) Phone: +39 0362 366406 Fax: +39 0362 276790 E-mail: [email protected]
Spain Thomson E-mail: [email protected]
Sweden Thomson Estridsväg 10 29109 Kristianstad Phone: +46 44 24 67 00 Fax: +46 44 24 40 85 E-mail: [email protected]
SOUTH AMERICA Brasil Thomson Av. João Paulo Ablas, 2970 Jardim da Glória - Cotia SP - CEP: 06711-250 Phone: +55 11 4615 6300 E-mail: [email protected]
USA, CANADA and MEXICO Thomson 203A West Rock Road Radford, VA 24141, USA Phone: +1 540 633 3549 Fax: 1 540 633 0294 E-mail: [email protected] Literature: literature.thomsonlinear.com ASIA Asia Pacific Thomson E-mail: [email protected] China Thomson Rm 805, Scitech Tower 22 Jianguomen Wai Street Beijing 100004 Phone: +86 400 606 1805 Fax: +86 10 6515 0263 E-mail: [email protected]
India Thomson c/o Portescap India Pvt Ltd 1 E, first floor, Arena House Road no 12, Marol Industrial Area, Andheri (E), Mumbai 400093 India E-mail: [email protected]
Japan Thomson Minami-Kaneden 2-12-23, Suita Osaka 564-0044 Japan Phone: +81 6 6386 8001 Fax: +81 6 6386 5022 E-mail: [email protected]
South Korea Thomson 3033 ASEM Tower (Samsung-dong) 517 Yeongdong-daero Gangnam-gu, Seoul, South Korea (06164) Phone: + 82 2 6001 3223 & 3244 E-mail: [email protected]