Electric and Hybrid Drive Systems homework

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Ch6D3BLDCMotorwdqParkClark2019.docx

ECE 4/595 Electric Drive Systems Prof Ka C Cheok

AC MACHINE WITH PERMANENT MAGNET ROTOR

Brushless DC (BLDC) Motor – Max Torque Condition

Torque Generated between Stator and Rotor - Summary

Variables:

Parameters:

BLDC Motor is a special case of the AC Synchronous Machine when the lead angle between stator and rotor field orientation is always maintained (controlled) to be at 90o.

Max Torque Conditions

We see that the torque is a maximum when = 0 or .

Likewise, the torque is a minimum when = 0 or .

To generate a maximum torque between the stator and rotor, the stator field (Is) is normally energized to lead or lag the rotor field (Br) by 90o. That is = 90o

The 90 deg orientation yields a consistent torque constant and proportional relationship to the stator current:

,

This makes the AC (sinusoidally distributed field) motor behave like that of a DC motor… hence the name Brushless DC Motor. It’s an AC motor that is controlled to produce a torque proportional to an input current.

To turn an AC Machine (electrically excited stator + PM rotor) into a BLDC, we need to add an electronic firmware (hardware & software) that uses feedback to determine how the stator should be excited to maximize torque in the motor action. We shall see how we can do that. It’ll be in the section for “field oriented control of d-q space vector”.

“We can do that. We are the factory!” … Hanson Windows Ad.

Current Control Loop for BLDC Motors

Coordinate transformation - Rotation matrix

clear all; close all; clc;

Ialfa = 2; Ibeta = 8; theta = 30/57.3;

figure

plot([0 0; 10 0 ],[0 0; 0 10],'b'); hold on

axis([-1 11 -1 11]); axis('equal');

plot([0 Ialfa],[0 Ibeta],'b','linewidth',2);

plot([[Ialfa Ialfa]' [0 Ialfa]'],[[0 Ibeta]' [Ibeta Ibeta]'],':b')

text(Ialfa+0.1,Ibeta,num2str([Ialfa; Ibeta]),'color','b');

plot([0 10*cos(theta)],[0 10*sin(theta)],'r')

plot([0 10*cos(theta+pi/2)],[0 10*sin(theta+pi/2)],'r')

Rot = [ cos(theta) sin(theta);

-sin(theta) cos(theta)];

Idq = Rot*[Ialfa; Ibeta];

xyredX = Rot'*[Idq(1); 0];

plot(xyredX(1),xyredX(2),'*r')

plot([Ialfa xyredX(1)],[Ibeta xyredX(2)],':g')

text(xyredX(1)+0.2,xyredX(2),num2str(Idq(1)),'color','r');

xyredY = Rot'*[0;Idq(2)];

plot(xyredY(1),xyredY(2),'*r')

Measured Alpha-beta currents

The BLDC motor feedback requires measurements of stator and rotor variables. We will assume that the following variables can be measured:

· Currents IA, IB, IC are measured as IAm, IBm, ICm

·

Speed is measured as

·

Position is measured as

The additional “m” subscript denotes “measurement”.

Using the measurements, compute the current vector in 2D space (Cartesian coordinates)

(Clarke Transform)

The figure below illustrates the stator field.

Stator field

Rotor field

Stand on the Rotor platform (light blue) and call out the dimensions (E.g., 3,4)

Stand on the Stator platform (gray) and call out the dimensions (E .g., 0.5980, 4.940)

Direct-quadrature (d-q) currents & Park Transform

Since we measure the angle of the magnetic field of the rotor, we can how the stator current/field lines up with the magnetic field of the rotor. The so-called d-q current/flux vector is the fictitious vector that would project on the rotor axes of . This is can be calculated using the so called Park Transform as shown here.

are called direct and quadrature currents/fluxes as seen from (projected and perpendicular to) the rotor coordinates. The figure illustrates the rotation transformation relationship.

Control of Currents

To promote generating a maximum or minimum torque, we would like to have Stator Current lead or lag the Rotor Field by a certain angle (for example 90o). That is

Desired to be perpendicular to

Rotor field

Note that 90o is achieved if we can drive . We would control the magnitude of current/flux to follow some command value (say ) , and regulate to zero (say ). A current feedback controller scheme for controlling the current is devised as follows:

and are transfer functions of the controllers to be designed. Example: PI control scheme.

Alpha-Beta Voltage Command and Inverse Park Transform

To close the current loop, we need to transform using the inverse Park transform

The BLDC Motor – Its Basic Hardware + Software Integration

Connect the dots

( Inverse Clarke Transform PWM+ Three P hase Inverter Circuit Y-Stator circuit Hardware - Hardware Measurements & Software Software Space Vector Current/Field )

Measurement

Current Controller

Inverse Park Transform

Park Transform

Clarke Transform

Software

Hardware

Current Control Scheme 00for FOC BLDC

Or to be at the min of the sinusoid as needed.

Torque is always controlled to be at the max of the sinusoid, as shown in this case.

Open Loop Scheme AC PMSM

Torque oscillates and settles around the zero equilibrium

or neutral position.

Uncontrolled PMSM torque is much weaker than FOC BLDC

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