Automotive 3 assignments
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AURETR023 Diagnose and repair spark ignition engine management systems |
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Assessment 1 – Questioning – Written Assessment |
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Student Name |
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Student ID Number |
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Unit Start Date |
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Unit End Date |
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Assessment Due Date |
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Date Submitted |
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This cover sheet is to be completed by the student and assessor and used as a record to determine student competency in this assessment task |
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The assessment process and tasks were fully explained. |
Yes / No |
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I am aware of which evidence will be collected and how. |
Yes / No |
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I am aware of my right to appeal an assessment decision. |
Yes / No |
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I am aware that I can locate the RTO Complaints and Appeals Policy and Procedure on their website at (insert website address) |
Yes / No |
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I have discussed any additional educational support or reasonable adjustments I require in order to undertake this assessment with the Student Support Services Officer and Trainer / Assessor, (if applicable). e.g. Student Handbook and Access and Equity Policy (insert website address) |
Yes / No |
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I have access to all required resources? |
Yes / No |
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Cheating & Plagiarism Declaration |
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Student Declaration: In accordance with the RTO Plagiarism Policy, I hereby acknowledge by signing this declaration that I have not cheated or plagiarised any work regarding the assessment tasks undertaken in this unit of competency except where the work has been correctly acknowledged. NOTE: Student must sign this prior to submitting their assessments to the assessor |
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Signature |
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Date: |
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Assessment Results |
Satisfactory |
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Not Yet Satisfactory |
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(Please circle the assessment result for this task) |
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Feedback to Student - Please provide general feedback on the Student’s performance |
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Student Declaration: - I verify that the work completed is my own and that I was adequately informed of the assessment process prior to commencing this assessment task. |
Assessor Declaration: - I verify that I have adequately explained and negotiated the assessment tasks with the student prior to commencing assessment. |
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Student Signature |
Assessor Signature |
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Date |
Date |
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Context and Conditions of Assessment |
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This assessment will ensure that the elements, performance criteria, performance evidence and knowledge evidence required and conditions are adhered to demonstrate competency in this unit assessment task. · Read the assessment carefully before commencing. · This is an open book assessment and will be conducted at the RTO address. · Your Assessor will use the assessment criteria in this document and will provide feedback / comment. · You must answer all the questions in the assessment tasks in your own words and own handwriting. · This assessment will be required to be completed in 18 hours · Your Trainer / Assessor will inform you of the due date for this assessment task. · Your Assessor will grade as either S – Satisfactory or NS – Not Satisfactory for the assessment. In all cases your Assessor will provide you with feedback. · Only when all assessment tasks have been graded as S – Satisfactory you will be deemed C – Competent in the final result of the unit of competency; if you do not satisfactorily complete all the assessment tasks you will be deemed NYC – Not Yet Competent. |
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Re-Assessment Conditions |
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· If the evidence is graded as NS – Not Satisfactory you will be required to re-submit the evidence. In this case, you will be provided with clear and constructive feedback based on the assessment decision so that they can improve your skills / knowledge prior to reassessment. · Where a ‘NS – Not Satisfactory’ judgement is made, you will be given guidance on steps to take to improve your performance and provided the opportunity to resubmit evidence to demonstrate competence. The assessor will determine and discuss the reasons for NS – Not satisfactory on any of the criteria and will assess you through a different method of assessment e.g. verbal/oral questioning, problem solving exercises. · You will be notified within 10 working days of undertaking an assessment of their result in achieving competency · If a student does not complete the assessment, they should notify their trainer as to why they did not complete the assessment and if due to illness, a medical certificate must be produced. “This process is detailed more in the “Training and Assessment Policy and Procedure” · In the above scenario, student will be given an opportunity for reassessment within 5 working days with no reassessment fee charged. · Students who are deemed to be Not Yet Competent (NYC) will be provided with information identifying the areas in which they failed to achieve competency. Students will then have the opportunity to repeat the assessment task within 5 working days of notification with no reassessment fee charged. · If a student is deemed NYC in the reassessment or if the student did not approach the RTO within five working days with a valid reason for not availing themselves of the reassessment opportunity, then those students will be given a final chance to re-sit the assessment and will be charged at $200.00. · If a student is found to be cheating or plagiarising their assessment, a $200.00 reassessment fee will be charged for reassessing the assessment within 5 working days. · If the student is found to be plagiarising or cheating again after conclusion of the Intervention meeting with the Course Co-ordinator, the matter will be referred to the CEO / Operation Manager which may result in the suspension or cancellation of their enrolment · The RTO has intervention strategies, including student support services available to enable students to complete qualification in the expected time frame. Students at risk of not completing within this time frame are identified as early as possible and an intervention strategy is put in place. |
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The RTO will ensure access to: |
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· automotive repair workplace or simulated workplace · workplace instructions · manufacturer specifications for spark ignition engine management systems · three different vehicles or machinery with spark ignition engine management system faults · diagnostic equipment for spark ignition engine management systems, including: · multimeter · scan tool · tools, equipment and materials appropriate for repairing spark ignition engine management systems. |
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Evidence to be submitted by the student: - |
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· Completed written responses to the questions in the assessment task |
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Assessment Decision Making Rules |
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Your assessor will assess the evidence submitted for the following elements, performance criteria, performance evidence and knowledge evidence to confirm that the student evidence submitted demonstrates validity, sufficiency, authenticity and confirms current skills and knowledge relevant to the unit of competency. Your assessor will be looking for the following in this assessment task: - · Prepare to diagnose and repair spark ignition engine management system · Diagnose engine management system · Repair engine management system · Complete work processes · work health and safety (WHS) and occupational health and safety (OHS) requirements relating to diagnosing and repairing spark ignition engine management systems, including procedures for: · using specialised tools and equipment · using appropriate personal protective equipment (PPE) · identifying hazards and controlling risks associated with: · working on vehicle high voltage ignition systems · wearing jewellery while working around high current wiring systems · working with high pressure petrol fuel systems · operating principles of spark ignition engine management systems and associated components, including: · combustion, including: · air-fuel ratios and chemistry of combustion · composition of petrol fuel, including octane rating · indirect and direct fuel injection · application, purpose and operation of spark ignition engine management systems and components, including: · fuel system, including: · fuel filters · fuel pumps · fuel pressure regulators · fuel injectors · electronic control system, including the following system inputs: · throttle position sensors · coolant temperature sensors · oxygen sensors · load sensors and air flow meters · intake air temperature sensors · crankshaft position sensors · camshaft position sensors · battery voltage · accessory load sensors · knock sensors · key features of electronic control units (ECUs), including: · read-only memory (ROM) · programmable read-only memory (PROM) · electronically erasable programmable read-only memory (EEPROM) · random access memory (RAM) · multiplexing · adaptive learning · short-term fuel trim (STFT) · long-term fuel trim (LTFT) · sensor reference voltages and sensor grounds · system outputs, including: · injectors · idle speed control devices · fuel pump relays · engine cooling fans · air conditioning compressor controls · broadband intake manifolds · exhaust gas recirculation solenoid controls · carbon canister purge controls · throttle motor (drive by wire) controls · variable valve timing controls · assembly line diagnostic link (ALDL) · ignition systems and components, including: · spark plugs · ignition leads · ignition coils, including electromagnetic induction · ignition timing, including varying ignition timing according to engine load, speed and knock sensor input · dwell period · ECU control of ignition coil switching and methods of generating timing signals, including: · profile ignition pick-up (PIP) and crankshaft position sensor signals, including inductive pick-up, Hall effect and light emitting diode (LED) · waste spark ignition systems · coil-on-plug ignition systems · integrated ignition systems · diagnostic testing procedures for spark ignition engine management systems, including: · diagnostic flow charts · fuel system testing, including: · low pressure fuel system testing · high pressure fuel system testing · testing electrical systems, including procedures for: · accessing electrical terminals and using test probes without damaging connectors, fuse holders or wiring · injector testing · sensor testing · actuator testing · accessing and interpreting industry-relevant test equipment data, including: · fault codes · live data · freeze frame data · waveforms · repair or replacement procedures for spark ignition engine management systems, including procedures for: · removing and replacing the following electrical or electronic components: · sensors · actuators, including fuel injectors and fuel pumps · adjusting and recalibrating components and associated systems · post-repair testing procedures, including procedures for: · clearing fault codes · assessing engine performance · checking for electrical connector mating. |
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Assessment 1 – Questioning |
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Written Assessment |
1. Name ten (10) precautions that should be taken to protect electronic components?
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2. Why should test lamps not be used with an EFI system?
3. What type of voltmeter or multimeter should normally be used for checking an EFI system?
4. Identify some important items of personal safety when working on a vehicle that is equipped with an engine management system?
5. Which of the following statements about safety glasses is true?
A. They should offer side protection
B. The lenses should be made of a shatterproof material
C. Some service operations require additional eye protection to be worn with safety glasses
D. All answers are correct
6. Rings, necklaces, bracelets and watches should not be worn while working around high current wiring systems. Why?
7. Name six (6) precautions that should be observed when working on electronic-type ignition systems?
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8. What two (2) precautions should be taken before disconnecting or removing a component of an EFI system?
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9. Why is Engine Management Systems used?
10. What is meant by combustion?
11. What are the two main chemicals in petrol?
12. Why does the engine need a mixture of air and fuel?
13. What is air/fuel ratio and why is it important?
14. What is a rich mixture? What is a lean mixture?
15. What does the term stratified charge mean?
16. What is meant by “Octane Rating”?
17. Name the four (4) typical Fuel Injection systems?
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18. Explain the major differences between throttle body injectors and port fuel injectors?
19. Explain the basic operation of a CMFI system?
20. In a GDI system (gasoline direct injection) the injector sprays fuel into the ______.
A. Intake manifold (plenum)
B. Intake runner in manifold
C. Intake port in cylinder head
D. Cylinders (combustion chamber)
21. Where in the fuel system is a fuel filter usually found?
22. What is the purpose of the fuel filter?
23. The arrow printed on a fuel filter must face in what direction?
24. Explain what a fuel pump does?
25. Where can fuel pump be located in a vehicle?
26. What are “High Pressure” fuel pumps?
27. High pressure fuel pumps on GDI systems can operate at what pressures?
28. What are two (2) type of fuel pumps used with engine management vehicles?
29. Why are some fuel pumps located inside the fuel tank?
30. What is the purpose of the pressure regulator in a fuel system?
31. On returnless fuel systems, where is the pressure regulator located?
32. What are fuel injectors?
33. Name the parts of a fuel injector.
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34. How is the fuel injector operated?
35. The injector pulse width is ______.
A. The size of the injector nozzle
B. The amount of time the injector opens and sprays fuel
C. The voltage applied to the injector solenoid coil
D. The distance between the injector tip and the centre of the intake port
36. The throttle body of a port fuel injected engine may include any of the following components EXCEPT:
A. Idle air control motor
B. Single or double bores with throttle plates
C. Throttle position sensor
D. Oxygen sensor
37. Fuel injectors may be controlled ______.
A. In pairs or groups
B. All at once
C. Sequentially
D. All answers are correct
38. An O-ring at the base of a fuel injector ______.
A. Seals the injector to its mounting position
B. Provides thermal insulation to prevent the formation of vapour bubbles
C. Dampens potentially damaging vibrations
D. All answers are correct
39. Fuel injectors are ______.
A. Top fuel-feeding devices
B. Bottom fuel-feeding devices
C. Both “top fuel-feeding devices” and “bottom fuel-feeding devices”
D. Neither “top fuel-feeding devices” nor “bottom fuel-feeding devices”
40. Identify seven (7) advantages of gasoline direct injection (GDI) systems.
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41. In a GDI [gasoline direct injection] system, the tip of the injector is located ______.
A. Inside the combustion chamber
B. On the throttle body
C. In the intake port
D. In the intake manifold plenum
42. Explain what the throttle position (TP) sensor does?
43. A throttle position sensor has ______.
A. A 5-volt reference input terminal
B. A 0- to-5-volt signal output terminal
C. A ground terminal
D. All answers are correct
44. Describe the purpose of an ECT signal on an EFI system.
45. The engine coolant temperature sensor helps to control all the following EXCEPT:
A. Fuel pressure
B. Open loop/closed loop operation
C. EGR opening
D. Ignition timing
46. What is an oxygen sensor?
47. When the system is running rich, the oxygen content in the exhaust is ______.
A. High
B. Low
C. Both A and B
D. Neither A nor B
48. A conventional oxygen sensor needs to be heated to ________ degrees Celsius before it can produce a usable signal.
A. 260 (500F)
B. 400 (750F)
C. 540 (1000)
D. 650 (1200)
49. Identify the purpose and two (2) designs of mass airflow sensors.
50. Which of the following is NOT a type of mass airflow sensor?
A. Karmen-Vortex
B. Vane type
C. Hot wire
D. Hall effect
51. Explain what a MAP sensor does?
52. What does the intake air temperature (IAT) sensor measure?
53. What is the function of the crankshaft position sensor [CKP]?
54. Which sensor synchronises the firing of the injectors and determines when piston number one (1) is on the compression stroke?
A. CKP [crankshaft position sensor]
B. CMP [camshaft position sensor]
C. TPS [throttle position sensor]
D. VSS [vehicle speed sensor]
55. What does the camshaft position (CMP) sensor monitor, and why?
56. Low battery voltage might result in?
A. Cylinder head temperature increase
B. Faulty sensor reading
C. Half of the cylinders continue to fire as normally
D. All answers are correct
57. Can the PCM operate without good voltage supply and good ground connection?
58. What purpose of the power steering pressure switch do in regards to engine management?
59. Why does the engine use a knock sensor (KS)?
60. What type of sensor is the knock sensor (KS)?
61. A vehicles computer’s memory holds the programs and other data, such as vehicle calibrations, which the CPU refers to while making calculations.
· What are four (4) types of memory in a computer?
· How does each memory operate?
62. Which of the answers below allows control modules to share sensor output status information without the need for additional sensors or wiring?
A. Multiplexing
B. Transcription
C. Reprogramming
D. Pulse width modulation
63. A system’s adaptive strategy is based on a plan for the timing and control of computer-controlled systems during different operating conditions. What does this mean?
64. Describe what ‘Short-term fuel trim’ (STFT) and ‘Long-term fuel trim’ (LTFT) is?
65. The computer sends a constant, predetermined voltage signal to a sensor. The sensor reacts to operating conditions and sends a voltage signal back to the computer. What is this voltage called?
A. Reference voltage
B. Battery voltage
C. Alternating voltage
D. All answers are correct
66. Fuel injectors may be controlled?
A. In pairs or groups
B. All at once
C. Sequentially
D. All answers are correct
67. What is meant by sequential firing of the fuel injectors?
68. The PCM has control over the engine’s idle speed. How does it accomplish this?
69. How is the fuel pump relay powered up on a EFI vehicle?
70. Explain how the PCM controls the engine cooling fans?
71. What process does the vehicle HVAC system go through to asking the PCM to turn the air conditioning compressor on?
72. Variable intake manifolds have a motor connected to a butterfly valve in the centre of the manifold. The valve is closed during low speeds, keeping the two plenum areas separated. How does the valve open to allow the plenums to become one?
73. Describe the operation of a digital EGR valve?
74. To gain more control of canister purging, the EVAP operation is controlled by the PCM. How?
75. How does the PCM control the accelerator on an electronic throttle control system?
76. The PCM can adjust the variable valve timing on an engine. Explain how this is done?
77. What is the DLC and where is it found in modern vehicles?
78. Reach, heat range and air gap are all characteristics that affect the performance of which ignition system component?
A. Ignition coils
B. Ignition switch
C. Spark plugs
D. Breaker points
79. Why is the correct spark plug heat range important?
80. What is spark plug reach?
81. By what factor is the heat range of a spark plug determined?
82. The heat rang of a spark plug is indicated by?
A. The colour of the insulator ribs
B. The number of the insulator ribs
C. A code within the plug number imprinted on the side of the sparkplug
D. All answers are correct
83. Modern ignition cables contain carbon fibre cores that act as a ________ in the secondary circuit to cut down on radio and television interference and reduce spark plug wear.
A. Insulator
B. Resistor
C. Semiconductor
D. Heat shield
84. Explain briefly how an ignition coil operates?
85. Name the different types of ignition coils below.
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86. What happens when the low-voltage current flow in the coil primary windings is interrupted by the switching device?
A. The magnetic field around the primary windings collapses
B. The movement of the magnetic field across the windings induces a high voltage in the secondary windings
C. Both “The magnetic field around the primary windings collapses” and “The movement of the magnetic field across the windings induces a high voltage in the secondary windings”
D. Neither “The magnetic field around the primary windings collapses” and “The movement of the magnetic field across the windings induces a high voltage in the secondary windings”
87. Complete the following statement about advance mechanisms system using the following words.
Words: PCM, ECM, Engine Mechanical, Vacuum, Precise, Ignition, Timing
After the manufacturers eliminated the __________ and __________ advance mechanisms on their distributors, the __________ or __________ controlled ignition timing. This allowed for more __________ control of __________ __________ and provided improved combustion. The PCM adjusted the ignition timing according to __________ speed, engine load, coolant temperature, throttle position, and intake manifold pressure.
88. The period of time during which there is primary current flow through the ignition coil is called?
A. Ignition
B. Dwell
C. Space
D. Minutes
89. Complete the following statement about electronic control system using the following words.
Words: Crankshaft, Cylinders, Monitor, TDC, Missing, Reference, Camshaft, PCM, Thirty-five
The rotor for a __________ position (CKP) sensor has several teeth (the number varies with application) equally spaced around the outside of the rotor. One or more teeth are __________ at fixed locations. These missing teeth provide a __________ point for the __________ to determine crankshaft position. For example, the pulse wheel may have a total of __________ teeth spaced 10 degrees apart and an empty space where the thirty-sixth tooth would have been. The thirty-five teeth are used to __________ crankshaft speed; the gap is used to identify which pair of cylinders is approaching __________. The input from the __________ position sensor signals is used in order to determine which of these two __________ is on its firing stroke and which is on the exhaust stroke.
90. Which of the following is NOT a type of engine position sensor?
A. Hall-effect
B. Magnetic pulse generator
C. Photoelectric (Optical)
D. Piezoresistive
91. Complete the following statement about inductive pickup ignition systems using the following words.
Words: Polarity, Rotates, Ignition, Signal, Trigger, Magnetic, Pickup, Induced, Conductor, Magnetic pulse, Electromagnetism
The __________ __________ or PM generator operates on the principles of __________. A voltage is __________ in a conductor when a magnetic field passes over the __________ or when the conductor moves over a __________ field. The magnetic field is provided by a magnet in the __________ unit, and the rotating __________ wheel provides the required movement through the magnetic field to induce __________.
As the trigger wheel __________ past the pickup coil, a weak AC __________ is induced in the pickup coil. This signal is sent to the __________ module. In early ignition systems, the change in __________ was used as a signal to prepare the ignition coil for another spark plug firing.
92. Complete the following statement about Hall-effect ignition systems using the following words.
Words: Sensor, Output, Voltage, Reference, Hall-effect, PCM, Ground
A typical __________ sensor has three wires connected to it. One wire is the __________ voltage wire. The __________ supplies a reference __________ of 5 to 12 volts, depending on the system. The second wire delivers the __________ signal from the __________ to the PCM, and the third wire provides a __________ for the sensor.
93. Complete the following statement about light emitting diode ignition systems using the following words.
Words: LED, Phototransistor, Photoelectric, Generated, Module, Pulsating, Interrupter
Some early distributor ignition systems relied on __________ sensors to monitor engine position. They consisted of an __________, a light-sensitive __________ (photo cell), and a slotted disc called an __________. As the interrupter rotated between the LED and the photo cell, __________ voltage was __________ in the photo cell. This voltage was passed onto the ignition __________ and was used as the basis for all ignition timing.
94. Describe a waste spark ignition system?
95. Complete the following statement about coil-on-plug ignition using the following words.
Words: Timing, PCM, Camshaft, Crankshaft, Capacitor, Coil-per-cylinder, Ignition, Programmed
In a typical __________ system, a __________ position sensor provides a basic timing signal. This signal is sent to the __________. The PCM is __________ with the firing order for the engine and determines which __________ coil should be turned on or off. Some engines require an additional __________ signal from the __________ position sensor. On some systems, there is also a coil __________ for each bank of coils for radio noise suppression.
96. Complete the following statement about integrated ignition systems using the following words.
Words: Spark, Igniter, ECU, Integrated, Engine, Timing, Sensors, Ignition, Voltage, Distributor, Windings
On __________ ignition systems, the engine __________ is programmed so that it provides optimum ignition __________ under all operating conditions. It receives information from various __________ that monitor the __________ function, calculates the __________ timing and sends a signal to the igniter in the __________ assembly.
The __________ triggers ignition coil action so that high __________ is produced by the secondary __________ of the ignition coil and distributed through the rotor and cap to the appropriate __________ plug.
97. Symptom-based diagnostic charts focus on a definition of the problem and offer a list of possible causes of the problem.
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True or False |
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98. Looking at the diagnostic fault chart below, what are the possible causes for DTC P0122?
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99. Complete the following statement about low pressure fuel system testing using the following words.
Words: Faulty, Fuel, Gauge, Immediately, Leak, Observe, Pressure, Specifications, Testing, Visual
Prior to __________ the fuel pump, a careful __________ inspection of the injectors, fuel rail, and fuel lines and hoses is necessary. Any sign of a __________ __________ should be noted and the cause corrected __________. The supply line into the fuel rail is a likely point of leakage. Check the area around the fitting to make sure no leaks have occurred. To test fuel __________, connect the appropriate pressure __________ to the fuel rail test fitting. Turn the ignition switch to the run position and __________ the fuel pressure gauge. Compare the reading to __________. A reading lower than normal indicates a __________ fuel pump or fuel delivery system.
100. Complete the following statement about high pressure fuel system testing using the following words.
Words: Sound, Check, Controlling, High, Scan, Pressure, Gauge, Fuel, Fluctuate, Electrical, Specified, Not
Because GDI operates under very __________ pressures, a typical fuel volume check should __________ be done. However, the __________ of the fuel can be checked as well as the condition of the high- pressure pump. Fuel pressure is best tested by __________ the activity of the pump with a __________ tool. With the scan tool and fuel pressure __________ connected, start the engine. Select the mode on the tool that allows for control of the __________ pressure (this mode will vary with the type of tool). Attempt to bring the fuel pressure up to the __________ pressure. While changing the pressure, the reading should __________. Also listen to the __________ of the pump. It too should cycle. If any of these conditions do not exist, __________ the pump, its __________ circuits, pressure sensor, and the PCM.
101. A pressure __________ can be used to connect a DMM or Scope to the fuel system to measure fuel pressure.
A. Gauge
B. Transducer
C. Sensor
D. Regulator
102. Fuel pumps should be tested for __________ and __________.
A. Pressure and Volume
B. Back pressure and flow return
C. Vacuum and Capacity
D. None of these answers
103. A high fuel pressure reading is typically caused by a faulty fuel?
A. Pump
B. Pressure regulator
C. Filter
D. Tank
104. A no start/no fuel pressure condition is being diagnosed. When a test light is connected to the pump positive terminal, there is no voltage when the engine is cranked by the starter. What could cause this problem?
A. Defective neutral safety switch
B. Bad fuel pump ground
C. Defective fuel pressure regulator
D. Defective fuel pump relay
105. Which of the following problems could NOT cause the fuel pressure to drop off quickly after the engine and ignition are turned off?
A. Leaking injector
B. Internally leaking fuel pump check valve
C. Internally leaking fuel pressure regulator
D. Restricted fuel filter
106. Before conducting any tests on the injection and engine control systems, be certain of the following?
A. The battery is fully charged, with clean terminals and connections.
B. All fuses and fusible links are intact.
C. All electrical harnesses are routed properly and their connectors and terminals are free of corrosion and tight
D. All answers are correct
107. Complete the following statement about fuel injector testing using the following words.
Words: Cycling, Electrical, Engine, Flashes, Impedance, Injector, Noid, Not, Receiving, Step, Voltage
When an __________ is suspected as the cause of a lean problem, the first __________ is to determine if the injector is __________ a signal (from the PCM) to fire. Once the injector’s __________ connector has been removed, check for __________ at the injector using a high __________ test light or a convenient __________ light that plugs into the connector. After making the test connections, crank the __________. The noid light __________ if the computer is __________ the injector on and off. If the light is __________ flashing, the computer or connecting wires are defective.
108. Which of the following components can cause excessively high pressure in a returnless fuel delivery system?
A. Faulty fuel pressure regulator
B. Faulty fuel pressure sensor
C. Faulty PCM
D. All answers are correct
109. When viewing injector pattern on a lab scope, the injector pulse end with a?
A. Downward right angle
B. First upward spike
C. Highest upward spike
D. Last upward spike
110. If the injectors and their electrical harness are visible but cannot be accessed without removing the upper intake manifold, injector operation can be checked by using?
A. Test light
B. Technicians/Mechanics stethoscope
C. Digital multimeter
D. Probe
111. On some vehicles, actuators can be tested with a scan tool by accessing output state control or output test mode. In the mode, the actuator enabled or disabled, or the duty cycle increased or decreased.
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True or False |
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112. Which of the following tools is NOT used in testing engine sensors?
A. DMM
B. Test light
C. Scan tool
D. Lab scope
113. A vehicle towed into the workshop with a ‘cranks but doesn’t start’ problem. A quick check under the bonnet reveals that the spark plugs are not firing and the injectors are not receiving a pulse from the PCM. The technician notices that the MIL light does not come on when the key is turned to the run position. What would you do next?
A. Check the PCM’s fuses, power wires, and ground wires
B. Replace the PCM
C. Check the main power relay in the power distribution centre
D. Check for codes with a scan tool
114. A MAP sensor with a varying frequency output can be tested with a?
A. Voltmeter
B. Ohmmeter
C. DMM with a duty cycle function
D. DMM with a frequency function
115. Which of the following tools should not be used to test an actuator unless the technician is directed to do so by the manufacturer’s service procedure?
A. Scan tool
B. DMM
C. Jumper wires
D. Lab scope
116. Complete the following statement about electrical terminal testing using the following words.
Words: Backprobe, Fuel, Injector, Ohmmeter, Pressure, Replace, Signal, Specifications, Voltage, Voltmeter
The __________ __________ and pump control can be checked with an __________. Connect the meter across the __________ at the connector. Compare your readings to __________. If the reading does not match specs, __________ the injector or pump. The fuel __________ sensor can also be checked with a __________. With the engine running and a fuel pressure gauge connected, __________ the sensor’s output __________ and compare the pressure gauge reading and __________ to specifications.
117. A vehicle with a DTC for an engine coolant temperature out of range code is being tested. The serial data stream shows the coolant temperature to be 92°C (198°F). When the technician tests the resistance between the ETC terminals, they find infinite resistance. The specifications call for 20 to 40 ohms at 93°C (200°F). After the ECT is replaced and the code is eased, the system runs normally and the code and MIL illumination do not reoccur. How is this possible?
A. There was excessive air in the cooling system; when the ECT sensor was removed, the tapped air bled out.
B. The ETC code was set by a loose connection where the harness meets the ETC terminals; disconnecting and reconnecting the plug essentially fixed the problem.
C. The problem is an intermittent electrical fault; it will eventually reoccur.
D. When the ETC failed, the PCM substituted a nominal ECT value that allowed the engine to run in limp home mode; the substituted value was displayed by the scan tool
118. Complete the following statement about testing sensors and actuator using the following words.
Words: Actuator, Compression, Computer, Diagnosing, Faulty, Ignition, Input, Intake, Normal, Scan, Scanner, Specifications, Testing
Most systems allow for __________ of the __________ through a __________ tool. Actuators that are duty cycled by the __________ are more accurately __________ through this method. Prior to diagnosing an actuator, make sure the engine’s __________, __________ system, and __________ system are in good condition. Serial data can be used to diagnose outputs using a __________. The displayed data should be compared against __________ to determine the condition of any actuator. Also, when an actuator is suspected to be __________, make sure the inputs related to the control of that actuator are within __________ range. Faulty __________ will cause an actuator to appear faulty.
119. The sensor and output status data stored when a DTC is set is called?
A. Snap shot data
B. Freeze frame data
C. Mode 6 data
D. Failure record
120. Explain the different between the two (2) traces below?
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121. In the scan tool live data below, answer the following.
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Engine RPM: |
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Coolant Temp: |
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IGN Advance: |
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MAF: |
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Throttle position: |
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STFT #1: |
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LTFT #1: |
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O2S B1 S1: |
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O2S B1 S2: |
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O2S B2 S1: |
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MIL: |
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122. Describe the process for replacing the CKP sensor?
123. Complete the following statement about replacing a fuel injector using the following words.
Words: Access, Bolts, Connector, Disassembly, Electrical, Fuel, Injectors, Leaks, Lines, Loosen, Opened, Operation, O-rings, Pressure, Pulling, Quick-disconnect, Rail, Reassembling, Reconnect, Regulator, Relieved, Removing, Replacing, Reverse, Vacuum
The procedure for __________ and __________ the fuel rail, __________, and pressure __________ varies depending on the vehicle. On some applications, certain components must be removed to gain __________ to these components. The system must be __________ of any and all __________ before the fuel lines are __________ to remove any of the components. __________ the fuel line clamps on the fuel rail, if so equipped. If these lines have __________ fittings, grasp the larger collar on the __________ and twist in either direction while pulling on the line to remove the __________ supply and return __________. Now, remove the __________ line from the pressure regulator and disconnect the __________ connectors from the injectors. The fuel __________ is now ready to be removed. On some engines, the fuel rail is held in place by __________; they need to be removed before __________ the fuel rail free. When __________ the fuel rail with the injectors and pressure regulator, make sure all __________ are replaced and lightly coated with engine oil. Assemble the fuel rail in the __________ order as that used for __________. After the rail and injectors are in place and everything connected to them, __________ the negative battery terminal. Then start the engine and check for fuel __________ at the rail and be sure the engine __________ is normal.
124. Complete the following statement about replacing a fuel pump using the following words.
Words: Bolts, Bend, Compare, Connections, Disconnect, Electrical, Installed, Labelled, Leaks, Negative, Properly, Pump, Removing, Replace, Terminal
Before __________ the fuel pump, disconnect the __________ battery cable. Then disconnect the __________ connectors on the fuel pump. Now __________ the fuel lines at the pump. These lines should also be __________ so they are __________ correctly on the new pump. Loosen and remove the __________ holding the pump in place. Remove the __________ by pushing the pump up until the bottom is clear of the bracket. Swing the pump out to the side and pull it down too free it from the rubber fuel line coupler. __________ the replacement pump with the old one. When inserting the new pump back into its bracket, be careful not to __________ the bracket. If the fuel was removed from the tank, __________ it. Make sure all electrical __________ are reconnected and that all fuel lines and hoses are __________ fastened and tightened. Then reconnect the negative __________ at the battery. Start the engine and check all connections for fuel __________.
125. Reflashing a PCM requires that the PCM be removed from the vehicle and sent back to the manufacturer for reflashing?
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True or False |
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126. Under what circumstances should a PCM be reflashed?
127. Complete the following statement about post-repair testing using the following words.
Words: Aftermarket, Comprehensive, Connector, Data, Diagnostics, DTC, Erase, Exact, Freeze, Grounds, Installing, Isolating, Monitor, OBD-II, Perform, Problem, Repairs, Resolved, Retained, Scan, Terminals, Test, Testing, Tighten, Vehicle, Verify,
After __________ the source of the __________, the __________ should be made. The system should then be rechecked to __________ that the repair took care of the problem. This may involve road __________ the vehicle in order to verify that the complaint has been __________.
When servicing or repairing __________ circuits, the following guidelines are important:
· Do not connect __________ accessories into an OBD-II circuit.
· Do not move or alter __________ from their original locations.
· Always replace a relay in an OBD-II circuit with an __________ replacement. Damaged relays should be thrown away, not repaired.
· Make sure all __________ locks are in good condition and are in place.
· After repairing connectors or connector __________, make sure the terminals are properly __________ and the connector is sealed.
· When __________ a fastener for an electrical ground, be sure to __________ it to the specified torque.
Verification of repair is more __________ for vehicles with OBD-II system __________ than earlier vehicles. Following a repair, the technician should __________ the following steps:
1 Review the fail records and the __________ frame __________ for the __________ that was diagnosed. Record the fail records or freeze frame data.
2 Use the __________ tool’s clear DTCs or clear information functions to __________ the DTCs.
3 Operate the __________ within the conditions noted in the fail records or the freeze frame data.
4 __________ the status information for the specific DTC until the diagnostic __________ associated with that DTC runs.
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Written Assessment – AURETR023 |
Created Date: |
10th June 2018 |
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© Aspen College |
Last Modified Date: | |
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RTO ID 45482 CRICOS Code 03753A |
Version 2.1 |
Page 1 of 5 |