On-site robotics on construction site

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7_Production2.pptx

Innovation in Production

D30IC – Innovation in Construction Practice

Dr. S R AKOH

Agenda

Modern Methods of Construction (MMC)

Automation and Robotics

Agenda

Modern Methods of Construction (MMC)

Automation and Robotics

What is NMC? A panelized construction system

https:// www.youtube.com/watch?v=A6u-CDj2HJQ

Class exercise 1 (45mins)

Refer to the vision for details

MMC

Pre-fabrication

6

MMC

Pre-fabrication

Pre-assembly

Sub-assemblies

Panelised systems

MMC

Pre-fabrication

Pre-assembly

Modularisation

MMC

Advantages?

Challenges?

MMC

10

MMC

MMC

Advantages:

Higher quality

Parallel construction (schedule ‘crashing’)

Health & Safety

MMC

“Modern methods of construction offer predictability, value, improved health and safety, speed and greater efficiency in terms on minimising waste”

“The Health and Safety Executive (HSE), who regulate construction safety, are encouraging the use of MMC”

BURA (2005), Modern Methods of Construction: Evolution or Revolution?, Report.

UK Parliamentary Office of Science and Technology (2003), Modern Methods of House Building, Postnote.

MMC

2005

Pan, W., Gibb, A. and Dainty, A. (2005), Offsite Modern Methods of Construction in Housebuilding, Report, Loughborough Univ.

MMC

Modern Methods of Construction - Views from the industry

NHBC (2016)

Find it

on Vision

MMC

2016

Experienced benefits appear to now match predicted benefits

MMC

Barriers/Challenges:

MMC

Barriers/Challenges:

MMC

57 storeys in 19 days (China)

Broad, Sustainable Buildings

https://www.youtube.com/watch?v=93HVG3j1phs

MMC

MMC

57 storeys in 19 days (China)

10 storeys in 2 days (India)

https://www.youtube.com/watch?v=344c-FHc-es

MMC

MMC

57 storeys in 19 days (China)

10 storeys in 2 days (India)

Sky City One (China)

Broad, Sustainable Buildings

220 storey – 2,750ft (32ft higher than Burj Khalifa)

90 days (24 times quicker than Burj Khalifa)

$700 millions (1/3 of cost of Burj Kalifa)

MMC

57 storeys in 19 days (China)

10 storeys in 2 days (India)

Bridge replaced (UK)

https://youtu.be/R4ca9xVYJqk

MMC

25

MMC

57 storeys in 19 days (China)

10 storeys in 2 days (India)

Bridge replaced (UK)

Bridge replaced in 1 day (China)

https://www.youtube.com/watch?v=vz_j_BEkVCQ

MMC

MMC

Legal & General Homes

Largest modular home factory in Europe (2016).

http://www.legalandgeneral.com/homes/

MMC

MMC used or considered in the last 3 years 98%
Sub-assemblies (e.g. door sets, timber I-beams, prefabricated chimneys) 65%
Panelised systems (e.g. timber and steel frame) - Scotland: timber frame for 75% of new homes. 42%
Volumetric construction and pods - Mainly apartments in London and South East. 6%

MMC

Agenda

Modern Methods of Construction (MMC)

Automation and Robotics

BeamMaster

Advantages:

Works 24/7

Agile

High degree of accuracy and speed

Challenges:

?

Doosan Avatar

Autonomous Dozer

https://youtu.be/Od7Etg13ezQ

Azdaja (ETH)

SAM (Semi-automated Mason)

https://youtu.be/bDRCWnsFnC4

SAM / Azdaja (ETH)

Advantages:

Almost unlimited shapes

More variability in the built environment

High degree of accuracy and speed

Challenges:

Localising/Positioning of robot

Transport of pre-fabricated objects

Climbing Robots

Class exercise 2

Refer to the vision for details

3D Printing

3D Printing

Advantages:

Almost no shape restriction

Easily shaped

Challenges:

Structural performance? How to insert reinforcement?

Embedded services creates problems

3D Printing

Automated Road Marking

https://youtu.be/- Z0_Q2SnTZw

Automated Road Marking

Advantages:

Safety

Productivity

Quality

Challenges:

Lane recognition accuracy

Barriers to Robots in Construction

Barriers to Robots in Construction:

Almost unique context on each project and site.

Unstructured, dynamic nature of the construction site, the hazards and difficulties presented by temporary works, weather and, sometimes, the shear scale of activity mitigate against greater automation.

Initial investment.

Exoskeleton