On-site robotics on construction site
Innovation in Production
D30IC – Innovation in Construction Practice
Dr. S R AKOH
Agenda
Modern Methods of Construction (MMC)
Automation and Robotics
Agenda
Modern Methods of Construction (MMC)
Automation and Robotics
Class exercise 1 (45mins)
Refer to the vision for details
MMC
Pre-fabrication
6
MMC
Pre-fabrication
Pre-assembly
Sub-assemblies
Panelised systems
MMC
Pre-fabrication
Pre-assembly
Modularisation
MMC
Advantages?
Challenges?
MMC
10
MMC
MMC
Advantages:
Higher quality
Parallel construction (schedule ‘crashing’)
Health & Safety
MMC
“Modern methods of construction offer predictability, value, improved health and safety, speed and greater efficiency in terms on minimising waste”
“The Health and Safety Executive (HSE), who regulate construction safety, are encouraging the use of MMC”
BURA (2005), Modern Methods of Construction: Evolution or Revolution?, Report.
UK Parliamentary Office of Science and Technology (2003), Modern Methods of House Building, Postnote.
MMC
2005
Pan, W., Gibb, A. and Dainty, A. (2005), Offsite Modern Methods of Construction in Housebuilding, Report, Loughborough Univ.
MMC
Modern Methods of Construction - Views from the industry
NHBC (2016)
Find it
on Vision
MMC
2016
Experienced benefits appear to now match predicted benefits
MMC
Barriers/Challenges:
MMC
Barriers/Challenges:
MMC
57 storeys in 19 days (China)
Broad, Sustainable Buildings
MMC
MMC
57 storeys in 19 days (China)
10 storeys in 2 days (India)
MMC
MMC
57 storeys in 19 days (China)
10 storeys in 2 days (India)
Sky City One (China)
Broad, Sustainable Buildings
220 storey – 2,750ft (32ft higher than Burj Khalifa)
90 days (24 times quicker than Burj Khalifa)
$700 millions (1/3 of cost of Burj Kalifa)
MMC
57 storeys in 19 days (China)
10 storeys in 2 days (India)
Bridge replaced (UK)
MMC
25
MMC
57 storeys in 19 days (China)
10 storeys in 2 days (India)
Bridge replaced (UK)
Bridge replaced in 1 day (China)
MMC
MMC
Legal & General Homes
Largest modular home factory in Europe (2016).
http://www.legalandgeneral.com/homes/
MMC
| MMC used or considered in the last 3 years | 98% |
| Sub-assemblies (e.g. door sets, timber I-beams, prefabricated chimneys) | 65% |
| Panelised systems (e.g. timber and steel frame) - Scotland: timber frame for 75% of new homes. | 42% |
| Volumetric construction and pods - Mainly apartments in London and South East. | 6% |
MMC
Agenda
Modern Methods of Construction (MMC)
Automation and Robotics
BeamMaster
BeamMaster
Advantages:
Works 24/7
Agile
High degree of accuracy and speed
Challenges:
?
Doosan Avatar
Autonomous Dozer
Azdaja (ETH)
SAM (Semi-automated Mason)
SAM / Azdaja (ETH)
Advantages:
Almost unlimited shapes
More variability in the built environment
High degree of accuracy and speed
Challenges:
Localising/Positioning of robot
Transport of pre-fabricated objects
Climbing Robots
Climbing robots
Flying Robots
Class exercise 2
Refer to the vision for details
3D Printing
3D Printing
3D Printing
3D Printing
3D Printing
Advantages:
Almost no shape restriction
Easily shaped
Challenges:
Structural performance? How to insert reinforcement?
Embedded services creates problems
3D Printing
NASA 3D prints rocket engine
3D Printing
Demolition
Automated Road Marking
Automated Road Marking
Automated Road Marking
Advantages:
Safety
Productivity
Quality
Challenges:
Lane recognition accuracy
Barriers to Robots in Construction
Barriers to Robots in Construction:
Almost unique context on each project and site.
Unstructured, dynamic nature of the construction site, the hazards and difficulties presented by temporary works, weather and, sometimes, the shear scale of activity mitigate against greater automation.
Initial investment.