Case study2
O R I G I N A L A R T I C L E
Insights to the Columbia Gas Explosions Lawrence and North Andover, MA September 13, 2018
Ronald J. Willey
Department of Chemical Engineering,
201C CN, Northeastern University, Boston,
Massachusetts
Correspondence
Ronald J. Willey, Department of Chemical
Engineering, 201C CN, Northeastern
University, 360 Huntington Ave, Boston,
MA 02115.
Email: [email protected]
Funding information
Practical Applications, Waltham,
Massachusetts
Abstract
On September 13, 2018 at approximately 4:00 PM EDT a series of emergency calls
were received by 911 operators working the Lawrence and North Andover region of
Massachusetts. The calls ranged from smells of “natural gas” to actual fires to actual
explosions (at least five recorded). A low-pressure natural gas supply system (0.5 psig
14 in. water column) “overpressurized” by at least one order of magnitude. Approxi-
mately 8600 customers were affected. Of these, 131 customers had some type of
“extended over pressure event” such as a release of natural gas within their basement.
This is a 1.5% failure rate on systems that should have been in place when over pres-
sure occur. Unfortunately, this 1.5% failure rate translated into a multimillion dollar loss
for the gas company, and the disruption of quality of life for 8600 residents, hundreds
of whom were displaced for over 6 months as their homes were rebuilt. One year later,
full recovery is still in progress for the area. The root cause traces back to a failed
“management of change” system. With proper a hazard analysis/safety review and
communication, this event could have been prevented or at least mitigated.
K E Y W O R D S
case history, natural gas
1 | INTRODUCTION
1.1 | Author's note
Much of the information in this manuscript was obtained from the
NTSB final report on the incident first issued in September 2019.1
The author made a personal visit to the site of the incident taking
photographs. Also, the author interviewed several people who had an
interest in this event.
1.2 | Abstract from the NTSB report
On September 13, 2018, about 4:00 PM local time, a series of structure
fires and explosions occurred after high-pressure natural gas was released
into a low-pressure natural gas distribution system in the northeast region
of the Merrimack Valley in the Commonwealth of Massachusetts. The
natural gas distribution system was owned and operated by Columbia
Gas of Massachusetts (CMA), a subsidiary of NiSource, Inc. CMA delivers
natural gas to about 325 000 customers in Massachusetts. One person
was killed and 22 individuals, including three firefighters, were trans-
ported to local hospitals due to injuries; seven other firefighters incurred
minor injuries. The fires and explosions damaged 131 structures, including
at least 5 homes that were destroyed in the city of Lawrence and the
towns of Andover and North Andover. Most of the damage occurred from
fires ignited by natural gas-fueled appliances; several of the homes were
destroyed by natural gas-fueled explosions. Fire departments from the
three municipalities were dispatched to the fires and explosions. First
responders initiated the Massachusetts fire-mobilization plan and
received mutual aid from neighboring districts in Massachusetts, New
Hampshire, and Maine. Emergency management officials had the electric
utility shut down electrical power in the area, the state police closed local
roads, and freight and passenger railroad operations in the area were Originally Prepared for American Institute of Chemical Engineers 2020 Spring Meeting and
16th Global Congress on Process Safety.
Received: 4 September 2020 Accepted: 12 September 2020
DOI: 10.1002/prs.12195
Proc Safety Prog. 2020;e12195. wileyonlinelibrary.com/journal/prs © 2020 American Institute of Chemical Engineers 1 of 9
https://doi.org/10.1002/prs.12195
suspended. CMA shut down the low-pressure natural gas distribution
system, affecting 10 894 customers, including some outside the area who
had their service shut off as a precaution. The National Transportation
Safety Board made new recommendations to the Pipeline and Hazardous
Materials Safety Administration; the 31 states with an industrial
exemption for natural gas infrastructure projects; the Commonwealth of
Massachusetts Executive Office of Public Safety and Security; and
NiSource, Inc (Ref. 1, p. iii).
2 | BACKGROUND
2.1 | The location
The location of the natural gas pipeline replacement project was in
Lawrence and North Andover, Massachusetts. Figure 1A,B shows the
geographical location of the city. Population of Lawrence Massachu-
setts is approximately 76 000 and North Andover is approximately
30 500.2,3 Lawrence was one of the first industrial centers of the
United States and is located along the Merrimack River.
Shown in Figures 2 and 3 are the approximate street location
where the regulator vault and sensors were located. Approximately
six blocks of cast iron piping, dating back to the 1900s, were being
replaced with new pipe polyethylene pipe.
2.2 | The pipeline replacement project
CMA, a subsidy of NiSource, Merrillville, Illinois, began plans for a
low-pressure gas pipeline replacement project in 2016. After some
delay, in 2018, Feeney Brothers Associates, a subcontractor specializ-
ing in pipe main construction, was hired to replace 7595 ft of 90 year
old of 8 in. cast-iron gas mains with 4845 ft of polyethylene pipe.
These pipelines supplied low-pressure natural gas to homes and com-
mercial customers (ca. 8600) in the Lawrence and North Andover
regions. Supply pressure ranged from 0.25 to 0.5 psi or 7 to 15 in.
water column.
2.3 | The initiation
Around 4 PM, September 13, 2020, Feeney brothers closed the feed
to a segment of the cast iron pipeline being replaced and brought on
line new replacement pipeline. Pressure within the old fell. The sen-
sors attached (see Figure 4) sent a signal of pressure decreasing from
about 0.5 to 0.0 psi. The regulator valves opened, and remained open,
as the replacement pipe pressure continued to build beyond the 0.25
to 0.5 psi to estimates of 10-fold. The problem was that the pressure
sensor was not relocated from the old pipeline. The old pipe, because
it was isolated was not increasing in pressure. Yet the control system,
sensing low-pressure, continued to keep regulator valves open.
2.4 | Fires, explosions, and odors
From 4 PM to 6 PM that day, due to a higher than normal pressure distri-
bution line, localized customer gas equipment failed. Some gas appli-
ances did not hold the increase of pressure, even at 6 psi, and the gas
leaked into basements and other areas of many homes. These areas
filled with natural gas. Pilots and electrical shocks provided the ignition
FIGURE 1 A,B, Geographical location of Lawrence and North Andover Massachusetts [Color figure can be viewed at wileyonlinelibrary.com]
FIGURE 2 This intersection is near the regulator station and sensing valves [Color figure can be viewed at wileyonlinelibrary.com]
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sources. An example house destroyed in the explosion is shown in
Figure 5. A chimney on the right side of house collapsed (see bricks on
the right side). Leonel Rondon, 18, was killed while sitting in a car when
the chimney fell upon the car. Figure 6 shows the 134 locations that
have an over pressure event followed by a leak, fire, or explosion.
2.5 | Aftermath
It took nearly six months to completely re-pipe the whole area
(as many as 10 000 gas customers received completely new service)
and return gas service to all customers in the area. The cost is still
being assessed; however, one reported settlement was at 143 million
dollars, and the total losses are reported at 1 billion dollars for
NiSource.4
3 | A CLOSER LOOK AT THE LAYERS THAT FAILED
3.1 | Questionable qualifications of the engineer- in-charge
The engineer responsible for this project lacks a Professional Engi-
neers' License. This was possible under the industrial exemption that
public utilities hold. Based on the description in the report, this person
had and engineering-in-training certificate; however, the person had
not completed the P. E. examination. This would indicate that the
experience of this engineer is around 4 years or less.
As time moves on, the available documentation of any original
project become harder to find and assemble. In this case, the 800 cast
iron pipeline was installed in the early 1900s. Then, a control system
consisting of a sensor and control valves were probably added around
the 1970s or 1980s. Then, the company changed hands with new
owners.
How can we expect a young engineer to find previous informa-
tion, that may have been under the previous ownership, for review in
upgrade projects? Maybe, we are expecting too much? As was written
in the NSTB report (Ref. 1, p. 29)
FIGURE 4 Schematic of the sensor, control valves, and pipelines (Ref. 1, p. 15) [Color figure can be viewed at wileyonlinelibrary.com]
FIGURE 3 Possible location of the regulator vault, see also Figure 4 [Color figure can be viewed at wileyonlinelibrary.com]
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“The documents prepared for the South Union Street pro-
ject were signed by a degreed engineer who had an
engineer-in-training certificate, which is held by individ-
uals preparing to take the P.E. examination. However, he
was not yet eligible to take the P.E. examination because
he had not satisfied the work experience requirement.”
(Ref. 1, p. 29)
An outcome of this oversight was this recommendation by the NSTB,
nationwide. (Ref. 1, p. 29)
On November 14, 2018, the NTSB issued Safety Recom-
mendation P-18-5 to the Commonwealth of Massachu-
setts that addressed the removal of a P.E. licensure
exemption for such public utility work, along with a
corresponding Safety Recommendation P-18-6 issued to
NiSource, the parent company of Columbia Gas of Massa-
chusetts, recommending P.E. approval natural gas pipeline
projects within NiSource (NTSB 2018). As described more
fully in section 2.1, Massachusetts acted to satisfy Safety
Recommendation P-18-5 less than 2 months after it was
issued. Subsequent to this recommendation, the NTSB
contacted two independent organizations seeking expert
information on the current state of P.E. license oversight
and the industrial exemptions among the United States
and territories for major infrastructure projects. (Ref. 1,
p. 30)
P-18-5 To the Commonwealth of Massachusetts Elimi-
nate the professional engineer licensure exemption for
public utility work and require a professional engineer's
seal on public utility engineering drawings (Ref. 1, p. 33)
P-18-6 To NiSource: Revise the engineering plan and con-
structability review process across all your subsidiaries to
ensure that all applicable departments review documents
for accuracy, completeness, and correctness, and that the
documents or plans be sealed by a professional engineer
prior to commencing work. (Ref. 1, p. 34)
The Commonwealth of Massachusetts' exemption for the require-
ment of registered Professional Engineer (P.E.) to perform industrial
and public utility work limits the opportunities for competently trained
and experienced engineers to uncover system design and work pro-
cess deficiencies. By eliminating the exemption, especially for systems
involving inherently dangerous materials such as natural gas distribu-
tion systems, companies, workers, and the public are provided greater
safety assurance that competent and qualified engineers, who are eth-
ically bound to work only on projects within the scope of their exper-
tise, will review, assess, and execute the requisite work activities
according to best engineering practices and with expected safeguards.
(Ref. 1, p. 33).
Why required a P.E.? The answer is that a qualified P.E. generally
has the experience, the knowledge, and just enough hesitancy, to ask
the right questions as projects go forth. They understand that protec-
tion of the public is paramount to the profession and is within a code
of ethics for engineers. They also understand that old systems always
have surprises. They will ask the questions such as “where is the con-
trol system and what does it consist of?” in a replacement project.
When a P.E. affixes their stamp to a set of drawings, they understand
that there is a code of ethics behind that stamp, a requirement that
what they are stamping must withstand, to the best of their ability,
safe construction, and operation.
3.2 | Inadequate documentation
NiSource engineering plans used during the construction
work did not document the location of regulator sensing
lines.
The field engineer responsible for the South Union Street
Project largely relied on GIS to develop work packages.
He also had access to isometric drawings containing sche-
matics of the pipes in the regulator vaults as well as the
piping and valve configurations. Sensing lines, however,
were not included in the isometric drawings or GIS. (Ref.
1, p. 41)
I note to this audience the OSHA regulations that cover our chemical
industry: OSHA PSM 1910.119(d)(3)(i)(B).5
Piping and instrument diagrams (P&ID's); need to be up to date.
However, I further advocate that we must ask the question, and verify
independently. Has someone “walked the line?” during a MOC review6?
Have we located all of the key controllers and sensors? Even it is buried,
most likely a vault will be apparent wherever sensors or regulator valves
are located. Open up these vaults and inspected before the job begins.
Same goes for any controllers or sensors on any lines or vessels that
have to be considered in any process safety management function. We
verify the information that we are working from. NiSource had over
FIGURE 5 Front view of a house in which natural gas leaked to due to over pressure distribution line (Ref. 1, p. 3) [Color figure can be viewed at wileyonlinelibrary.com]
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2000 low-pressure regulator runs. I would not be surprised if a major oil
refinery or chemical plant also have this many on any large site. This
accident reminds us why we need to ask in verify important ancillary
equipment that may be attached to our processes.
3.3 | Management of change procedure lacking
NiSource did not perform an adequate management of change analy-
sis for the pipeline replacement.
NTSB investigators found that NiSource did not use man-
agement of change (MOC) procedures for managing main-
tenance and construction changes to pipeline operations.
The company did not conduct separate risk assessments
for each construction project, critical components of a
PSMS program. MOC procedures require an analysis of
implications [hazard identification or process hazard
analysis],1 among several other elements. Additionally, a
risk identification and assessment are necessary to estab-
lish the appropriate prevention and mitigation measures
to reduce the likelihood of consequences should an inci-
dent occur. CMA failed to perform such an analysis and
failed to establish appropriate controls to mitigate the
risks of the work that was being performed. Had NiSource
adequately performed MOC, it could have immediately
addressed the issue and mitigated the consequences of
the event. (Ref. 1, pp. 35 and 36)
There was a delay in the project of 1.5 years. This resulted in loss of
organizational memory, specifically where the sensors were located.
The safety review dated January 16, 2017 was signed by engineering
FIGURE 6 Map of the damaged structures in the area impacted by the overpressurization (Ref. 1, p. 2) [Color figure can be viewed at wileyonlinelibrary.com]
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and construction. Measurement and Regulation within the company
did not sign off on this safety review. Sign off was not required in the
original NiSource policy.
There was a nearly complete turnover in project personnel
[ between initiation and implementation]. CMA did not
effectively transfer the knowledge its 2016 construction
personnel had about the status of the project sensing
lines to its 2018 construction personnel. (Ref. 1, p. 41)
The NTSB issued a recommendation:
Apply management of change process to all changes to
adequately identify system threats that could result in a
common mode failure. (P-18-8) (Ref. 1, p. 36)
After this recommendation from the NTSB, NiSource implemented
their Gas Standard 1680.010, “Tie-Ins and Tapping Pressurized
Pipelines,” that incorporate management of change.
3.4 | Pressure regulator(s) lacking downstream pressure relief
Note the plural. That is because there are two regulators in series
such that if one failed open, a second one would continue to con-
trol. Normally, these regulators must have downstream over pres-
sure relief as specified in US Code of Federal Regulations
(CFR) 49.
For example, CFR 49 section 192.195 is as follows: Protection
against accidental overpressuring
(a) General requirements. Except as provided in §
192.197, each pipeline that is connected to a gas source
so that the maximum allowable operating pressure could
be exceeded as the result of pressure control failure or of
some other type of failure, must have pressure relieving or
pressure limiting devices that meet the requirements of
§§ 192.199 and 192.201. (b) Additional requirements for
distribution systems7
FIGURE 7 A typical gas regulator now required on services to prevent overpressurization (Figure adapted from Reference 9) [Color figure can be viewed at wileyonlinelibrary.com]
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In other words, at or near the regulator feeding the customer gas sys-
tem exceeds a threshold supply pressure, the regulator relieves to the
surroundings. An example of this detail is shown in Figure 7. Code fur-
ther requires that a pressure regulator between a distribution line and
a customer service must be placed outside with some exceptions such
as a high-pressure gas distribution within the building and specific gas
meter rooms.
Gas meter piping supplying gas to a building at a pressure
in excess of 1/2 psig (3.4 kPa gauge) shall be provided with
a regulator that will reduce the pressure of the gas to 1/2
psig (3.4 kPa gauge) or less prior to entering the gas distri-
bution piping in the building, except where the use of higher
pressure is permitted. Where gas distribution pressure in
excess of 1/2 psig (3.4 kPa gauge) is permitted, it shall be
regulated not to exceed the maximum pressure level as per-
mitted by the code or the commissioner. (NYC code 8)
With the system 100 years old, some systems may not have had external
regulators. Further, modern regulators are designed to vent should over
pressure downstream occurs. Shown in Figure 7 is an example cut away
of a regulator with overpressure ventilation capability (Itron9). Three
colors are shown. The red is the supply line. The blue is the downstream
low-pressure feed to the service. Within this specialized regulator valve
is the ability of the center pressure balance to lift further should the
downstream pressure exceed a limit pressure. Then, the excess gas flows
through the yellow area of the valve. Generally, this is straight to the sur-
roundings. Natural gas is lighter than air and will eventually disperse
upward from the point of release. Codes require that these regulators be
placed away from any areas that may be ignition points.8
3.5 | Layers of protection at the customer service point
One of the expectations of natural gas distribution systems at the cus-
tomer end point is prevention of leaks within the customer's business
or home should an over pressurization supply line event occurs. In this
case approximately 8450 of 8600 customers had no leaks during the
overpressurization event. However, approximately 150 customers had
an incident. Why? The following three subsections offer explanation.
3.6 | Lack of, or failure, of an outside pressure relief regulator at the customer service point
Grandfathering occurs in gas line distribution systems. Meaning that
customers were connected in 1900s, others in 1910s, and others
later. Early installations may not have been upgraded when codes
change. This is called “grandfathering” in existing set ups. Although
current codes require new connections to have over pressure protec-
tion at the customer service, older customer's may be missing this reg-
ular/relief system. For example, Figure 8 shows a customer regulator
with over pressure protection. Not all services connected to the sys-
tem may have had this type of regulator because they were installed
before code requirement. Thus, if an over pressure event occurs, one
of the layers, an outside regulator valve with over pressure relief at
the customer service point, may not have existed.
3.7 | Grandfathering of internal appliances lacking over pressure protection
The national fire code, NFPA 54 section 8.1.4,10 has some specific
requirements that new services undergo pressure tests of not less
than 3 psi and be stressed by no less than 1.5 times the working pres-
sure, holding over 30 minutes. Many appliances regulators now hold
up to 25 psig or higher. Early 20th century appliances did not have
this protection and may not even had a regulator between the low-
pressure gas supply and the appliance. These were grandfather in
meaning that they were installed in the 1940s or earlier. Gas appli-
ances with regulators came onto the market in the 1960s and later.
Thus, an old gas stove pilot, may be directly piped to the low-pressure
gas line. It can be a source of gas entering into a building. As of this
writing, this detailed has not appeared in the press or any report. It is
from the author's background of living in New England, and in older
residences that connected to gas service many years ago.
3.8 | Grandfathering of inside gas meters
Current codes and guidelines11 require that gas meters be placed out-
side of a home or commercial property. Figure 9 shows an example of
FIGURE 8 Example of a regulator, Itron Series B42, with excess pressure relief. Photograph by R. J. W. taken in Lawrence shortly after the incident [Color figure can be viewed at wileyonlinelibrary.com]
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an inside gas meter in the author's home. The gas meter was gra-
ndfathered under earlier codes and standards (ca. 1960). Presently,
there is no requirement to move it outside. These meters have relief
systems within to prevent total catastrophic failure. The relief, should
an overpressurization event happen, goes straight into the surround-
ings, such as a basement.
4 | CONCLUSIONS AND OUTCOMES TO DATE
4.1 | Summary from the NTSB report
In this accident, when the cast iron main with the sensing
lines attached was isolated from the distribution system
and abandoned in place, both regulators responded to the
decreasing pressure, detected by the sensing lines, by fully
opening. Both regulators were disabled simultaneously by
the single event of isolating the cast iron main, which
eliminated the redundancy of using dual regulators. In this
accident and the earlier accidents discussed above, the
overpressure occurred as the result of a single failure. In
engineering analyses, such a situation is referred to as a
common mode failure. Therefore, the NTSB concludes
that the multiple overpressurization accidents investi-
gated by the NTSB over the past 50 years demonstrate
that low-pressure natural gas distribution systems that
use only sensing lines and regulators as the means to
detect and prevent overpressurization are not optimal to
prevent overpressurization accidents. Thus, the NTSB rec-
ommends that PHMSA revise 49 CFR Part 192 to require
overpressure protection for low-pressure natural gas dis-
tribution systems that cannot be defeated by a single
operator error or equipment failure.
Less than 2 months after the safety recommendation was
issued, on December 28, 2018, Bill H.5005, requiring that
licensed P.E.s review and approve engineering plans devel-
oped by or on behalf of natural gas companies, to ensure
the safe construction, operation, and maintenance of nat-
ural gas infrastructure, was passed by the Massachusetts
House of Representatives. The act applies to engineering
work or services on natural gas distribution systems that
could pose a material risk to public safety, as determined
by the DPU, performed by or on behalf of a natural gas
company. Moreover, the act requires any engineering
plans or specifications for engineering work or services
that could pose a material risk to public safety, developed
by or on behalf of a natural gas company, to bear the
stamp of approval of a licensed P.E.39 After the Massa-
chusetts Senate passed the act, it was signed by the gov-
ernor on December 31, 2018, as Chapter 339 of the Acts
of 2018. (Ref. 1, p. 33).
4.2 | The value of process safety as a part of the undergraduate chemical engineering curriculum
The author is reminded about recommendations from the US Chemi-
cal Safety Board from the T-2 Accident12:
American Institute of Chemical Engineers
2008-03-I-FL-R1
Work with the Accreditation Board for Engineering and
Technology, Inc. to add reactive hazard awareness to bac-
calaureate chemical engineering curricula requirements.
2008-03-I-FL-R2
Inform all student members about the Process Safety Cer-
tificate Program and encourage program participation.
Accreditation Board for Engineering and Technol-
ogy, Inc.
2008-03-I-FL-R3
Work with the American Institute of Chemical Engineers
to add reactive hazard awareness to baccalaureate chem-
ical engineering curricula requirements
This recommendation should be extended to mechanical engineers
who train for pipe design and process design type positions.
For the AICHE, audience keep in mind that Process Safety certifi-
cation CCPSC is available from the CCPS. Another resource for
FIGURE 9 An example of a gas meter inside a Northeast US home. Newer installations place these outside. (R. J. W. photo) [Color figure can be viewed at wileyonlinelibrary.com]
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process safety engineering to consult is the CCPS Risk Based Man-
agement Book (the “Red Book).13 Another suggestion/recommenda-
tion is to extend OSHA PSM to cover utilities handling flammable
gases and liquids. Finally, if buildings are utilizing natural gas, should
flammable gas detectors be installed?
ACKNOWLEDGMENTS
The author acknowledges partial financial support for this his
investigation of the accident from Practical Applications, Waltham,
Massachusetts. Mr John Murphy is also acknowledged in reading the
draft manuscript and provided further suggestions for improvements.
Helpful discussions with Dr Laurence Britton is also much appreciated.
ORCID
Ronald J. Willey https://orcid.org/0000-0001-8491-9302
ENDNOTE 1 The bracketed statement added by R. J. W. after review by John
Murphy.
REFERENCES
1. National Transportation Safety Board, Pipeline Accident Report Over-
pressurization of Natural Gas Distribution System, Explosions, and
Fires in Merrimack Valley, Massachusetts September 13, 2018; 2019,
73, https://www.ntsb.gov/investigations/AccidentReports/Pages/PA
R1902.aspx
2. Population of Lawrence Massachusetts; 2020. https://suburbanstats.
org/population/massachusetts/how-many-people-live-in-lawrence,
Accessed January 21, 2020.
3. North Andover, Massachusetts Demographics Data, https://www.
towncharts.com/Massachusetts/Demographics/North-Andover-town-
MA-Demographics-data.html, Accessed 4 February 2020.
4. Columbia Gas reaches $143 million settlement for Merrimack Valley
explosions, https://www.boston.com/news/local-news/2019/07/29/
columbia-gas-settlement-merrimack-valley-explosions, Accessed 4
February 2020.
5. OSHA, 1910.119 - Process safety management of highly hazardous
chemicals, https://www.osha.gov/laws-regs/regulations/standardnum
ber/1910/1910.119, Accessed 13 February 2020.
6. Forest JJ. Walk the line. Process Saf Prog. 2015;34:126-129. https://
aiche.onlinelibrary.wiley.com/doi/abs/10.1002/prs.11724
7. United States Government Printing Office, Part 192 Transportation
of natural and other gas by pipeline: Minimum Federal safety
standards.
8. NYC Fuel Gas Code 2014 > E Meters and Gas Service Piping > E.2
Gas Regulator and Gas Regulator Vent Outlets https://up.codes/s/
gas-regulator-and-gas-regulator-vent-outlets, Accessed 7 February
2020.
9. Itron, B42 Series Residential Regulator, http://deaconind.com/
Customer/DEINSU/specpages/B42.pdf, Accessed 7 February 2020.
10. National Fuel Gas Code, National Fire Protection Association and the
American Gas Association, NFPA 54-2018, ANSI Z223.1-2018; 2018.
11. InspectAPedia: Gas Meter & Piping Clearance Distance Codes &
Specifications, https://inspectapedia.com/plumbing/Gas_Meter_
Clearances.php#Codes, Accessed 7 February 2020.
12. T2 Laboratories Inc. Reactive Chemical Explosion https://www.csb.
gov/t2-laboratories-inc-reactive-chemical-explosion/, Accessed 13
February 2020
13. Center for Chemical Process Safety. Guidelines for Risk Based Process
Safety. New York, NY: John Wiley & Sons; 2007.
How to cite this article: Willey RJ. Insights to the Columbia
Gas Explosions Lawrence and North Andover, MA September
13, 2018. Proc Safety Prog. 2020;e12195. https://doi.org/10.
1002/prs.12195
WILLEY 9 of 9
- Insights to the Columbia Gas Explosions Lawrence and North Andover, MA September 13, 2018
- 1 INTRODUCTION
- 1.1 Author's note
- 1.2 Abstract from the NTSB report
- 2 BACKGROUND
- 2.1 The location
- 2.2 The pipeline replacement project
- 2.3 The initiation
- 2.4 Fires, explosions, and odors
- 2.5 Aftermath
- 3 A CLOSER LOOK AT THE LAYERS THAT FAILED
- 3.1 Questionable qualifications of the engineer-in-charge
- 3.2 Inadequate documentation
- 3.3 Management of change procedure lacking
- 3.4 Pressure regulator(s) lacking downstream pressure relief
- 3.5 Layers of protection at the customer service point
- 3.6 Lack of, or failure, of an outside pressure relief regulator at the customer service point
- 3.7 Grandfathering of internal appliances lacking over pressure protection
- 3.8 Grandfathering of inside gas meters
- 4 CONCLUSIONS AND OUTCOMES TO DATE
- 4.1 Summary from the NTSB report
- 4.2 The value of process safety as a part of the undergraduate chemical engineering curriculum
- ACKNOWLEDGMENTS
- Endnote
- REFERENCES