Future state value stream map

Takt Time

Takt Time Components

Takt Time

=

Available time

Daily Demand

336.00

min.

500

units

Available Time

Hours per work day

8

Available Time

336.00

min.

Minutes

480

Available Time

20160.0

sec

Efficency

70%

Total Working Minutes

336

Divided by demand

500

Takt Time

0.7

min.

or

40

sec.

Note: Cells in yellow need manually entered values

Bar Chart 10 op

						Operator Bar Chart for:
						Models Covered:
			Manual Cycle Times (Seconds)																										TOTAL MCT:
						0				0				0				0				0							0
				0				0				0				0				0
																												TAKT TIME:
																												(available time)
																												(customer demand)
																												20160
																												500
																													40		Sec
																												MIN. STAFFING:
																												(total MCT)
																												(takt time)
																												0
																												40
																													0.00
							Contact Person:												Revision Date:
						People		Cycle Time		TAKT
					Operator1			0		40		seconds		0
					Operator 2			0		40		seconds		0
					Operator 3			0		40		seconds		0
					Operator 4			0		40		seconds		0
					Operator 5			0		40		seconds		0
					Operator 6			0		40		seconds		0
					Operator 7			0		40		seconds		0
					Operator 8			0		40		seconds		0
					Operator 9			0		40		seconds		0
					Operator 10			0		40		seconds		0
					Note:cells in yellow need manually entered values

Bar Chart 10 op

Extended Bar Chart (15 Op)

						Operator Bar Chart for:
						Models Covered:
																																				TOTAL MCT:
			Manual Cycle Times (Seconds)																																	260.2
				0		0		0		37		0		38		37.2		37.1		0		37		37.5		36.4		0		0		0
																																			TAKT TIME:
																																			(available time)
																																			(customer demand)
																																			20160.00
																																			500
																																				40		Sec
																																			MIN. STAFFING:
																																			(total MCT)
																																			(takt time)
																																			260.2
																																			40.32
																																				6.45
							Contact Person:																Revision Date:
						People		Cycle Time		TAKT
					Op 1			0		40		seconds		0
					Op 2			0		40		seconds		0
					Op 3			0		40		seconds		0
					Op 4			37		40		seconds		0
					Op 5			0		40		seconds		0
					Op 6			38		40		seconds		0
					Op 7			37.2		40		seconds		0
					Op 8			37.1		40		seconds		0
					Op 9			0		40		seconds		0
					Op 10			37		40		seconds		0
					Op 11			37.5		40		seconds		0
					Op 12			36.4		40		seconds		0
					Op 13					40		seconds		0
					Op 14					40		seconds		0
					Op 15					40		seconds		0
					Note:cells in yellow need manually entered values

Extended Bar Chart (15 Op)

Given the current information about the operations we will be making some changes. There are 3 bottlenecks and we have 5 extra workers. Your goal is to get all the operations done with 7 people all working at 70 percent efficiency. In other words, all working below 40 seconds. The first thing to do is to fix the bottlenecks. Number 7 is the biggest bottleneck. To fix this worker 7 will give 20.6 seconds of their work to worker 12. The other bottleneck is worker number 4. 7.8 seconds of their work will go to worker number 6. The last bottleneck is worker number 10. 9.3 seconds of worker 10's time will go to worker 2. Worker number 2 will also to the job of worker 8. This eliminates worker 8. The remaining workers are numbers 1, 3, 5, 9, and 11. All these workers will combine. More specifically worker 11 will do all these jobs. Now we have 7 workers all working at an appropriate time. This is a much more efficient way to run the operation.