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SolutiomAssingment2.Chapter3NetworkAnalysis.pdf

SOLUTION ASSIGNMNT 2. CH4

Problem #1, Textbook

First we develop t he Transportation Tableau

Demand➔ 80 170 230 140

1- Formulation:

- Limits on supply (Material send out from a source equal its supply

X1,1 +X1,2+X1,3+X1,4 = 230

X2,1 +X2,2+X2,3+X2,4 = 130

X3,1 +X3,2+X3,3+X3,4 = 240

-Requirement to meet the demands

X1,1 +X2,1+X3,1 = 80

……………………..

………………………….

X1,4 +X2,4+X3,4 =140

-Non-negativity Condition/restriction

Xi,j ≥ 0

-Objective Function

Minimize Z= 25X1,1+ 20X1,2 +16X1,3+ …… 17X3.4

SOLUTION USING POM SOFTWARE

Optimal solution value = $7800

1- Solve the problem

Destination 1 Destination 2 Destination 3 Destination 4

Source 1 80 160 -- 10

Source 2 - - -- 130

Source 3 - 10 230 240

2)- Optimum Shipping Schedule: X1,1 =80, X1,= 160, X2,2= 130, X3,3 =10, X 3,3 =240

Busiest route is X3,3

3)- Optimum cost = $7800

Problem #2A, Textbook

After adding a Dummy Demand point (Supply is>Demand),The Transportation Tableau is:

Boston New York Chicago Indianapolis Supply

Detroit 15 20 16 21 230

Pittsburgh 25 13 5 11 130

Buffalo 15 15 7 17 240

Data

COSTS Destination 1 Dummy

Destination 2

Destination 3

Destination 4 Supply

Source 1 15 0 20 16 21 250

Source 2 25 0 13 5 11 130

Source 3 15 0 15 7 17 240

Demand 50 30 170 230 140 620 \ 620

Solution for the problem is:

problem#1, Chapter 4 solution

Optimal solution value = $7350 Destination 1 Dummy Destination 2 Destination 3 Destination 4

Source 1 50 30 160 10

Source 2 130

Source 3 10 230

Created by POM-QM for Windows

Problem #2B, Textbook In this case total supply < Total demand ➔ we create a Dummy source with (Demand -Supply)

50 units and with Ci,j a large number (Here we used $50/unit). The Transportation Tableau is:

problem#1, Chapter 4

Destination 1 Dummy Destination 2 Destination 3 Destination 4 SUPPLY

Source 1 15 0 20 16 21 250

Source 2 25 0 13 5 11 130

Source 3 15 0 15 7 17 240

Source 4 50 50 50 50 50 50

Demand 80 0 170 280 140

And the solution is:

problem#1, Chapter 4 solution

Optimal solution value = $9970 Destination 1 Dummy Destination 2 Destination 3 Destination 4

Source 1 80 0 170 0

Source 2 40 90

Source 3 240

Source 4 50

Created by POM-QM for Windows

Solution: HW problems from handout

Problem 1

1)- The Transportation matrix is: Destinations Sources

Albuquerque Boston Cleveland Total supply

Des Moines

X1,1 $5 X1,2 $4

X3,1 $3 100

Evansville

X2,1 $8 X2,2 $4

X2,3 $3

300

Fort Lauderdale

X3,1 $9 X3,2 $7

X3,3 $5 300

Demands➔

300 200 200 700

2) Formulation : Minimize ∑( Ci,j)*(Xi,j) where i= 1,2, & 3, J=1, 2, & 3 Objective function

X1.1 +X1,2 +X1,3 = 100

X2.1 +X2,2 +X2,3 = 300 Source Constraint

X3.1 +X3,2 +X3,3 = 300

X1.1 +X2,1 +X3,1 = 300

X1.2 +X2,2 +X3,2 = 200 Demand constraint (we have to meet demand)

X1.3 +X3,2 +X3,3 = 200

Xi,j ≥ 0 for all values of I and j Non-negativity constraint

3- Solution to the problem

Optimal cost = $3,900

Destinations Destination 1 Destination 2 Destination 3 (Albaq…) (Boston) (Cleveland) Sources

Source 1 100 **** ****

Source 2 **** 200 100

Source 3 200 **** 100

Final Solution:

X1,1 =200, X2,2 =200, X2,3 =100, X3,1 = 200, X3,3 = 100 (these are called Basic variables)

All other Xij = 0 (These are called non-basic variables)

Case 1A: Since total demand is less than total supply (by 50 units), to develop a Balanced Transportation Model, we need to add a DUMMY sink with demand =50 unit and shipment cost to the

dummy sink of $0, to the network. Albuquerque

100 300 Des Moines

150

300 Boston Evansville Cleveland 300 200

Fort Lauderdale

50

The transportation matrix:

Sinks Sources

D1 D2 D3 Dummy Total supply

S1 $5 $4 $3 0 100

S2 $8 $4 $3 0 300

S3 $9 $7 $5 0 300

Demands = 300 150 200 50 700

Formulation: 2) Formulation : Minimize ∑( Ci,j)*(Xi,j) where i= 1,2, & 3, J=1, 2, 3, & 4 Objective function X1.1 +X1,2 +X1,3 +X1,4 = 100 X2.1 +X2,2 +X2,3 +X2,4 = 300 Source Constraint

X3.1 +X3,2 +X3,3+X3,4 = 300

X1.1 +X2,1 +X3,1 = 300

X1.2 +X2,2 +X3,2 = 200 Demand constraint (we have to meet demand)

X1.3 +X3,2 +X3,3 = 150

X1,4 +X2,4+ X3,4 = 50

Xi,j ≥ 0 for all values of I and j Non-negativity constraint

Case 1B. In this case (see network below) S1&S3 are pure source, S2 is a transshipment node and the rest are pure demand nodes. S=total supply =700 . Then the Transportation Matrix is: Abaqerquue Boston Cleveland Evansville

Sinks Sources

D1 D2 D3 S2 Dummy Total supply

S1 (des Moines) $5 $4 $999 $2.25 $0 100

S2 (Evansville) $8 $4 $3 $0 $0 300+700

S3 (Fort Laud. )

$9 $7 $5 $999 $0 300

Demands = 300 200 200 0+700 0 700

S2

S3

S1

D2

D3

D1

Dummy

100 300

150

300

200

300

Formulation: Similar to Case 4A

Solution: The output of the software (for this case ) is: Optimal cost = $3,650

(Albuquerque) ( Boston) ( Cleveland) (Evansville) Destination 1 Destination 2 Destination 3 Destination 4 Des Moines 100 ---- ---- ---- Evansville ---- 200 100 700 Fort laud… 200 ---- 100 ----

Final Solution: X1,1 =100. X2,2 =200. X2.3 =100. X3,1= 200. X3,3 =100, X2,4 =700 ( This is not a real

shipment) Total Cost =$3900

PROBLEM #2:

Alternative A: The transportation table (with New Orleans as the third source) is as follows

Destination 1 Destination 2 SUPPLY Source 1 14 11 600 Source 2 9 12 900 Source 3 9 10 500 DEMAND 800 1200 . Formulation:

Minimize Z= ∑)Ci,j)*(Xi,j) for x=1, 2, 3. And J=1, 2

Subject to: X1,1 +X2,1+X3,1 =800 X1,2 +X2,2+X3,2 = 1200

X1,1+X1,2=600 X2,1+X2,2 =900 X3,1 +X3,2 =500

Xi,j ≥ 0 , all i and j

Solution (QM output)

From To Shipment Cost per unit Shipment cost

Source 1 Destination 2 600 11 6600 Source 2 Destination 1 800 9 7200

S2

S3

Dummy

S3

S1

D2

D1

S2

Source 2 Destination 2 100 12 1200 Source 3 Destination 2 500 10 5000 Total Cost = $20,000

Alternative B: The transportation table (with Houston as the third source) is as follows

Destination 1 Destination 2 SUPPLY Source 1 14 11 600 Source 2 9 12 900 Source 3 7 9 500 DEMAND 800 1200

Formulation:

He same the case before except, we have to use shipping cost (Ci,j) to Houston instead of Ci,j for New Orlean.

Solution(QM output):

From To Shipment Cost per unit Shipment cost

Source 1 Destination 2 600 11 6600 Source 2 Destination 1 800 9 7200 Source 2 Destination 2 100 12 1200 Source 3 Destination 2 500 9 4500 Total Cost = $19,500

CONCLUSION: Select Houston as the third source

CASE 2A

in problem 2 the Company picked “Houston” as the new source. The new network will be as follows:

Let,

S= Total supply = 600 + 900 + 500 = 2000. This value (∑supply) will be added to each

transshipment points’ Supply and demand. In the above network: In the above network;

a)- Houston is a pure source

Atlanta LA

Tulsa

New Source

Say Houston

NY

b)- LA and NY are pure sinks c)- Atlanta and Tulsa are transshipment points ➔ The transportation Matrix will look like :

LA NY ATLANTA TULSA Total Supply

ATLANTA

8

5 0 999 600+S = 2600

TULSA

4

7 999 0 900 + S =2900

HOUSTON

4

6 4.5 4.5

500

800 1200 0 + S =2000

0 + S =2000

Solution: Now use the software to determine minimum cost shipping schedule. The input

matrix (transportation matrix) is :

Destination 1 Destination 2 Destination 3 Destination 4 SUPPLY

Source 1 8 5 0 999 2600

Source 2 4 7 999 0 2900

Source 3 4 6 4.5 4.5 500

DEMAND 800 1200 2000 2000

Solution (QM output) From To Shipment Cost per unit Shipment cost

Source 1 Destination 2 600 5 3000 Source 1 Destination 3 2000 0 0 Source 2 Destination 1 800 4 3200 Source 2 Destination 2 100 7 700 Source 2 Destination 4 2000 0 0 Source 3 Destination 2 500 6 3000 Total transportation cost = $9,900

Total cost (Transportation and production) =

$9900+ (600 *$6/unit) + ((800+100)*5) +(500 * 3) = $19500

Conclusion: The new policy will not reduce the total cost since in previous analysis we

Determined that using Houston as the 3rd warehouse will result in a total

cost = $19500.