2 pages construction paper
LEADERSHIP ROLES
With a project of this magnitude, it is important to have great leadership and communication.
The level of cooperation between the different agencies, contractors, and the public is
fundamental in having the project delivered on time. This project was led by Frank Gaines, who
is the lead bridge engineer for the city of San Diego for over 30 years. The project was awarded
to FlatIron West Inc. for the entire construction phase of the bridge. The traffic study was
performed by Rick Engineering and the bridge was designed by TYLIN International and led by
Project Engineer Kumar Gosh and Project Manager Jesus Garcia. The California Department of
Transportation is the primary owner of this project. Seaworld has a stake in this bridge because
they contributed $4.9 million to the project from their traffic mitigation fund. FlatIron
contributed to the schedule by updating the schedule when there were any delays such as
structural issues in the piles. An example is that the contractor had to perform a gamma test to
determine if there were any structural failures within the pile. The issue detected was a mixture
of slurry and concrete causing an inefficient consistency of the concrete. Due to this issue, the
project was delayed about a month and FlatIron had to update the delay. This delay depleted
most of the project float. Part of this delay was because once the workers made the mistake of
mixing the concrete, they decided to work on the next pile and not fix the first one. While
working on the second one, another structural issue happened and instead of fixing it they
wanted to continue with other piles. That is when Frank Gaines took initiative to tackle the
issues and instructed that the piles should be repaired before continuing.
Scheduling Contributors
● Owner: California Department of Transportation ● City Frank Gaines, Senior Bridge Engineer PE ● Contractors: FlatIron West Inc ● Traffic Study: Rick Engineering ● Bridge Designer:TYLIN INTERNATIONAL ● Project Engineer Kumar Gosh ● Project Manager Jesus Garcia
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KEY PARAMETERS
It is common to experience delays in construction projects due to design faults, lack of team
accountability, resources and equipment management, etc. For the West Mission Bay Bridge
replacement project, one of their biggest conflict that affected the project schedule so far was
the construction of the concrete bridge piers. Since all of the live and dead loads of the bridge
are supported by its piers, it is crucial to construct them efficiently and safely. Equipment
failure and construction mistake should be taken into consideration when creating the
schedule. Any critical issue in equipment failure will likely take up all of the free float in the
schedule, and will not allow for any cushion for other potential delays. In this case, the project
suffered a significant delay because of a concrete pour mishap in one of its 24 columns. Column
number 2 suffered delay because the concrete that was supposed to be filled to displace the
slurry. It was poured above the slurry line which caused the concrete and the slurry to mix into
an inhomogeneous mixture that weakens the structural integrity of the bridge. At this point,
the error not only affected the timeline of that particular phase but it also delayed the entire
construction phase of the remaining 22 columns. This delay will affect Flatiron’s overall profit as
it is cutting the company’s productivity by a significant margin. This mistake could have been
avoided if the labor crew had special training and had someone that specialized in pier
construction to supervise the entire process.
The contractor should have better resource allocation and in the long term could mitigate risk
such as this particular scenario. The contractor could have adequately equipped the job site
with sufficient pile-driving equipment. This short term cost could have saved the project in the
long term. They could have worked on multiple columns and increased productivity. This could
have saved their available float because one driver could continue to work on the following
columns while the other driver completes the previous column delay. The worker’s
incompetence could be mitigated by properly allocating resources.
The contractor also faced site challenges because the bridge is constructed over a sensitive
habitat. The demolition phase of the old bridge will require extra provision to ensure the
preservation of the existing habitat. Any contamination caused by the demolition could result in
environmental fines and leading schedule delay and cost.
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