cycle count

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CyclecountproblemforSpringrevised.xlsx
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Materials and packaging

Raw materials and packaging 365
$ 25.50
0.45
Description Item number Type of product Shelf life (days) Lead time (days) Annual usage Unit of measure(uom) Cost per uom Annual cost ABC Frequency Total cost to count Total hours used Number of counts per year Blue cells are optional but may help with calculations in K-N.
Chicken wings x 1000 Raw material 7 5 3,000,000.00 lbs $ 2.79
Chicken tenders x 1001 Raw material 10 5 5,500,000.00 lbs $ 2.16
Boneless dark meat x 1002 Raw material 9 5 1,000,000.00 lbs $ 1.56
Brisket x 1003 Raw material 14 5 4,000,000.00 lbs $ 4.00
Chopped beef x 1004 Raw material 14 5 7,000,000.00 lbs $ 3.50
Ends and pieces x 1005 Raw material 14 5 1,000,000.00 lbs $ 4.75
Sliced pork x 1006 Raw material 12 5 1,000,000.00 lbs $ 2.75
Pulled pork x 1007 Raw material 14 5 8,000,000.00 lbs $ 3.01
Ends and pieces x 1008 Raw material 12 5 2,000,000.00 lbs $ 4.50
BBQ base 1 x 1009 Raw material 180 10 200,000.00 lbs $ 0.25
BBQ base 2 x 1010 Raw material 180 10 210,000.00 lbs $ 0.25
BBQ base 3 x 1011 Raw material 180 10 12,000.00 lbs $ 0.25
BBQ base 4 x 1012 Raw material 180 10 78,000.00 lbs $ 0.35
BBQ base 5 x 1013 Raw material 180 10 24,000.00 lbs $ 0.35
Spice 1 x 1014 Raw material 360 25 1,000.00 lbs $ 0.15
Spice 2 x 1015 Raw material 360 25 1,400.00 lbs $ 0.16
Spice 3 x 1016 Raw material 360 25 1,800.00 lbs $ 0.31
Spice 4 x 1017 Raw material 360 10 2,200.00 lbs $ 0.33
Spice 5 x 1018 Raw material 360 12 2,600.00 lbs $ 0.35
Spice 6 x 1019 Raw material 360 25 1,200.00 lbs $ 0.37
Spice 7 x 1020 Raw material 360 12 780.00 lbs $ 0.39
Spice 8 x 1021 Raw material 360 25 671.00 lbs $ 0.41
Spice 9 x 1022 Raw material 360 25 98.00 lbs $ 0.43
Spice 10 x 1023 Raw material 360 25 238.00 lbs $ 0.45
Spice 11 x 1024 Raw material 360 20 378.00 lbs $ 0.65
Spice 12 x 1025 Raw material 360 14 518.00 lbs $ 0.99
Spice 13 x 1026 Raw material 360 20 658.00 lbs $ 1.33
Spice 14 x 1027 Raw material 360 20 798.00 lbs $ 1.67
Spice 15 x 1028 Raw material 360 20 1,600.00 lbs $ 2.01
Spice 16 x 1029 Raw material 180 20 1,800.00 lbs $ 2.35
Spice 17 x 1030 Raw material 140 20 1,000.00 lbs $ 2.69
Spice 18 x 1031 Raw material 100 20 200.00 lbs $ 3.03
Spice 19 x 1032 Raw material 60 20 600.00 lbs $ 3.37
Spice 20 x 1033 Raw material 20 20 1,345.00 lbs $ 27.98
Tray 1 x 1034 Packaging 360 21 120,000,000.00 each $ 0.25
Tray 2 x 1035 Packaging 360 21 80,000,000.00 each $ 0.25
Tray 3 x 1036 Packaging 360 21 40,000,000.00 each $ 0.25
Carton 1 x 1037 Packaging 360 21 2,000,000.00 each $ 0.15
Carton 2 x 1038 Packaging 360 21 3,000,000.00 each $ 0.15
Carton 3 x 1039 Packaging 360 21 15,000,000.00 each $ 0.15
Carton 4 x 1040 Packaging 360 21 20,000,000.00 each $ 0.15
Carton 5 x 1041 Packaging 360 21 1,500,000.00 each $ 0.15
Carton 6 x 1042 Packaging 360 21 2,000,000.00 each $ 0.15
Carton 7 x 1043 Packaging 360 21 2,500,000.00 each $ 0.15
Carton 8 x 1044 Packaging 360 21 3,000,000.00 each $ 0.15
Carton 9 x 1045 Packaging 360 21 3,500,000.00 each $ 0.15
Carton 10 x 1046 Packaging 360 21 4,000,000.00 each $ 0.15
Carton 11 x 1047 Packaging 360 21 4,500,000.00 each $ 0.15
Carton 12 x 1048 Packaging 360 21 5,000,000.00 each $ 0.15
Carton 13 x 1049 Packaging 360 21 5,500,000.00 each $ 0.15
Carton 14 x 1050 Packaging 360 21 6,000,000.00 each $ 0.15
Carton 15 x 1051 Packaging 360 21 6,500,000.00 each $ 0.15
Carton 16 x 1052 Packaging 360 21 7,000,000.00 each $ 0.15
Carton 17 x 1053 Packaging 360 21 7,500,000.00 each $ 0.20
Carton 18 x 1054 Packaging 360 21 8,000,000.00 each $ 0.20
Carton 19 x 1055 Packaging 360 21 8,500,000.00 each $ 0.20
Carton 20 x 1056 Packaging 360 21 9,000,000.00 each $ 0.20
Carton 21 x 1057 Packaging 360 21 9,500,000.00 each $ 0.20
Carton 22 x 1058 Packaging 360 21 7,500,000.00 each $ 0.20
Carton 23 x 1059 Packaging 360 21 9,800,000.00 each $ 0.20
Carton 24 x 1060 Packaging 360 21 4,960,000.00 each $ 0.20
Carton 25 x 1061 Packaging 360 21 9,400,000.00 each $ 0.20
Carton 26 x 1062 Packaging 360 21 9,200,000.00 each $ 0.20
Carton 27 x 1063 Packaging 360 21 6,900,000.00 each $ 0.20
Carton 28 x 1064 Packaging 360 21 8,800,000.00 each $ 0.20
Carton 29 x 1065 Packaging 360 21 8,600,000.00 each $ 0.20
Carton 30 x 1066 Packaging 360 21 3,840,000.00 each $ 0.20
Carton 31 x 1067 Packaging 360 21 4,200,000.00 each $ 0.20
Carton 32 x 1068 Packaging 360 21 8,000,000.00 each $ 0.20
Carton 33 x 1069 Packaging 360 21 13,800,000.00 each $ 0.25
Carton 34 x 1070 Packaging 360 21 5,600,000.00 each $ 0.25
Carton 35 x 1071 Packaging 360 21 200,000.00 each $ 0.25
Carton 36 x 1072 Packaging 360 21 190,000.00 each $ 0.25
Carton 37 x 1073 Packaging 360 21 180,000.00 each $ 0.25
Carton 38 x 1074 Packaging 360 21 170,000.00 each $ 0.25
Carton 39 x 1075 Packaging 360 21 4,160,000.00 each $ 0.25
Carton 40 x 1076 Packaging 360 21 155,000.00 each $ 0.25
Carton 41 x 1077 Packaging 360 21 385,000.00 each $ 0.25
Carton 42 x 1078 Packaging 360 21 130,000.00 each $ 0.25
Carton 43 x 1079 Packaging 360 21 120,000.00 each $ 0.25
Carton 44 x 1080 Packaging 360 21 110,000.00 each $ 0.25
Carton 45 x 1081 Packaging 360 21 100,000.00 each $ 0.25
Shipping case 1 x 1082 Packaging 120 5 3,000,000.00 each $ 0.75
Shipping case 2 x 1083 Packaging 120 5 4,000,000.00 each $ 0.75
Shipping case 3 x 1084 Packaging 120 5 2,500,000.00 each $ 0.75
Shipping case 4 x 1085 Packaging 120 5 9,000,000.00 each $ 0.75
Shipping case 5 x 1086 Packaging 120 5 900,000.00 each $ 0.75
Shipping case 6 x 1087 Packaging 120 5 600,000.00 each $ 1.25
Film 1 x 1088 Packaging 360 21 200,000,000.00 each print $ 0.05
Film 2 x 1089 Packaging 360 21 35,000,000.00 each print $ 0.05
Film 3 x 1090 Packaging 360 21 5,000,000.00 each print $ 0.05
Vegetable 1 x 1091 Raw material 120 30 30,000,000.00 lbs $ 0.27
Vegetable 2 x 1092 Raw material 120 30 18,000,000.00 lbs $ 0.47
Vegetable 3 x 1093 Raw material 120 30 5,000,000.00 lbs $ 0.67
Vegetable 4 x 1094 Raw material 120 30 6,000,000.00 lbs $ 0.71
Vegetable 5 x 1095 Raw material 120 60 1,000,000.00 lbs $ 1.07
Frozen beef x 1096 Raw material 180 15 1,400,000.00 lbs $ 1.65
Fresh beef x 1097 Raw material 14 15 300,000.00 lbs $ 1.79
Deboned chicken x 1098 Raw material 10 15 3,000,000.00 lbs $ 1.98
Labels (shipping) 1 x 1099 Packaging 180 14 1,000,000.00 each $ 0.10
Labels (shipping) 2 x 1100 Packaging 180 14 1,000,000.00 each $ 0.10
Labels (shipping) 3 x 1101 Packaging 180 14 2,500,000.00 each $ 0.10
Labels (shipping) 4 x 1102 Packaging 180 14 1,000,000.00 each $ 0.10
Labels (shipping) 5 x 1103 Packaging 180 14 720,000.00 each $ 0.10
Labels (shipping) 6 x 1104 Packaging 180 14 50,000.00 each $ 0.10
Labels (shipping) 7 x 1105 Packaging 180 14 10,000.00 each $ 0.10
Labels (shipping) 8 x 1106 Packaging 180 14 1,000,000.00 each $ 0.10
Labels (shipping) 9 x 1107 Packaging 180 14 1,000,000.00 each $ 0.10
Labels (shipping) 10 x 1108 Packaging 180 14 1,000,000.00 each $ 0.10
Labels work in process 1 x 1109 Packaging 180 14 5,000,000.00 each $ 0.45
Dry food ingredient 1 x 1111 Raw material 180 5 350,000.00 lbs $ 0.50
Dry food ingredient 2 x 1112 Raw material 180 7 375,000.00 lbs $ 0.52
Dry food ingredient 3 x 1113 Raw material 180 9 400,000.00 lbs $ 0.54
Dry food ingredient 4 x 1114 Raw material 180 11 425,000.00 lbs $ 0.56
Dry food ingredient 5 x 1115 Raw material 180 13 450,000.00 lbs $ 0.58
Dry food ingredient 6 x 1116 Raw material 180 15 475,000.00 lbs $ 0.60
Dry food ingredient 7 x 1117 Raw material 180 17 500,000.00 lbs $ 0.62
Dry food ingredient 8 x 1118 Raw material 180 19 525,000.00 lbs $ 0.64
Dry food ingredient 9 x 1119 Raw material 200 21 550,000.00 lbs $ 0.66
Dry food ingredient 10 x 1120 Raw material 200 23 675,000.00 lbs $ 0.68
Dry food ingredient 11 x 1121 Raw material 200 25 600,000.00 lbs $ 0.70
Dry food ingredient 12 x 1122 Raw material 200 27 725,000.00 lbs $ 0.66
Dry food ingredient 13 x 1123 Raw material 200 29 1,650,000.00 lbs $ 0.62
Dry food ingredient 14 x 1124 Raw material 200 31 1,675,000.00 lbs $ 0.58
Dry food ingredient 15 x 1125 Raw material 200 33 700,000.00 lbs $ 0.68
Dry food ingredient 16 x 1126 Raw material 240 35 725,000.00 lbs $ 0.50
Dry food ingredient 17 x 1127 Raw material 240 37 750,000.00 lbs $ 0.46
Dry food ingredient 18 x 1128 Raw material 240 39 775,000.00 lbs $ 0.42
Dry food ingredient 19 x 1129 Raw material 240 41 800,000.00 lbs $ 0.38
Dry food ingredient 20 x 1130 Raw material 240 43 825,000.00 lbs $ 0.34
Dry food ingredient 21 x 1131 Raw material 225 45 850,000.00 lbs $ 0.30
Dry food ingredient 22 x 1132 Raw material 210 47 875,000.00 lbs $ 0.26
Dry food ingredient 23 x 1133 Raw material 195 49 900,000.00 lbs $ 0.22
Dry food ingredient 24 x 1134 Raw material 180 51 925,000.00 lbs $ 0.18
Dry food ingredient 25 x 1135 Raw material 165 53 950,000.00 lbs $ 0.25
Dry food ingredient 26 x 1136 Raw material 150 55 975,000.00 lbs $ 0.35
Dry food ingredient 27 x 1137 Raw material 130 57 10,000,000.00 lbs $ 0.45
Dry food ingredient 28 x 1138 Raw material 110 59 8,000,000.00 lbs $ 0.55
Dry food ingredient 29 x 1139 Raw material 90 61 6,000,000.00 lbs $ 0.65
Dry food ingredient 30 x 1140 Raw material 70 63 4,000,000.00 lbs $ 0.75
Dry food ingredient 31 x 1141 Raw material 50 65 2,000,000.00 lbs $ 0.75
Dry food ingredient 32 x 1142 Raw material 30 67 1,500,000.00 lbs $ 0.75
Labels work in process 2 x 1110 Packaging 180 14 2,500,000.00 each $ 0.35
Total of column F Total columns FTE for cycle counting

Brief explanation of decisions related to ABC analysis

Instructions ABC Cycle count

NOTE: The final ABC analysis only applies to Materials. After initially sorting, Packaging should be deleted or separated where it does not impact the calculations or readability of the final submissions. Sometimes having too much much data can create issues. All yellow boxes on Materials and Packaging tab must be populated using an Excel formula. Using material from Skills Development in the SKU/Final Assignment tab you will sort the items as needed and develop a workable ABC analysis and a cycle count plan. Column K will be the total cost on an annual basis. It is your choice to conduct the ABC analysis using either total annual usage in pounds or unit of measure, total annual cost, or any other method as referenced in the powerpoint. Column L will have a designation in each cell either A, B, C. Column M will be the frequency that the counts occur. A items should be less than 8 days (weekly). B items should be 30 to 60 days, and C items 90 to 180 days. You may choose to make all A items the same time (recommended) or some combination of frequency as long as it is within the paramenters stated above. All B items and C items will follow this same pattern. Example and Exception: If you decide to count all A items weekly but identify one item as problematic and wish to count it more frequently that is allowable. Column N is the cost to count. Assume each count takes 37 minutes to complete using one employee that is paid $18.75 per hour with a fully loaded labor rate with fringes of $26.50 per hour. The sum of column N will be the total annual cost. The sum of column P will be the total number of counts needed annually. Column O will be the time in hours to count each item and will be needed to calculate final cost. Columns O and P are not required for credit but may be helpful in the other calculations. The rationale and decisions that go into your analysis should be included in the yellow text box at the bottom of the Materials and packaging spreadsheet and will be included in the Executive Summary and should include a chart, table or graph similar to the examples in the powerpoint.
The Finance and Accounting Departments of your company is implementing a rule that requires every item whether a material or a finished good must be counted at least once per year. The reason you are conducting the ABC analysis is the plant has an issue with running out of material and either making a mid shift unplanned changeover or loses the last 15 to 90 minutes of a shift as the changeover cannot be accomplished in a manner that makes it worthwhile to hold the crew. Estimates are that up to 2.5% of run time is lost to short shifts and unplanned changes. Studies suggest than 1% could be eliminated with a robust cycle count program. Approximately 1% is related to changeovers that cannot be avoided and .5% is related to supplier issues. You are permitted to recommend the cycle count program that just meets the company requirements (which is already partially in place) and you will get 70% on this problem. You also will not reduce downtime by 1% but will only save .25% which may reduce the effectiveness of the SKU rationalization problem.

Finished goods Before

Finished goods Before
SKU Profit per case (Total Revenue- Total Cost) Cases Set up time per case (minutes) avg cases per line hour Efficiency factor line hrs per case Set up hours required Required line hours Required shifts number of lines Shifts per day Days per week Weeks per year minutes per line shift Shifts per year Effective Capacity cases per hour
FG 1037 $ 2.00 166,667 0.05035 1160 0.870 0.000862069 - 0 4 2 5.29 50 450 2116 1333.0
FG 1038 $ 2.00 250,000 0.03742 1200 0.900 0.0008333333 - 0
FG 1039 $ 2.00 1,250,000 0.00000 1333 1.000 0.0007501875 - 0
FG 1040 $ 2.00 1,666,667 0.00000 1333 1.000 0.0007501875 - 0
FG 1041 $ 2.00 125,000 0.09099 1050 0.788 0.000952381 - 0
FG 1042 $ 2.00 166,667 0.05715 1140 0.855 0.000877193 - 0
FG 1043 $ 2.00 208,333 0.04377 1180 0.885 0.0008474576 - 0
FG 1044a $ 2.00 250,000 0.03127 1220 0.915 0.0008196721 - 0
FG 1045 $ 2.00 291,667 0.03127 1220 0.915 0.0008196721 - 0
FG 1046 $ 2.00 333,333 0.03127 1220 0.915 0.0008196721 - 0
FG 1047 $ 2.00 375,000 0.03127 1220 0.915 0.0008196721 - 0
FG 1048 $ 2.00 416,667 0.03127 1220 0.915 0.0008196721 - 0
FG 1049a $ 1.60 458,333 0.06966 1105 0.829 0.0009049774 - 0
FG 1050 $ 2.00 500,000 0.02532 1240 0.930 0.0008064516 - 0
FG 1051 $ 2.00 541,667 0.02242 1250 0.938 0.0008 - 0
FG 1052 $ 2.00 583,333 0.01675 1270 0.953 0.0007874016 - 0
FG 1053 $ 2.25 625,000 0.00857 1300 0.975 0.0007692308 - 0
FG 1054 $ 2.00 666,667 0.00593 1310 0.983 0.0007633588 - 0
FG 1055 $ 1.85 708,333 0.01956 1260 0.945 0.0007936508 - 0
FG 1056 $ 1.95 750,000 0.00204 1325 0.994 0.000754717 - 0
FG 1057a $ 2.00 791,667 0.01536 1275 0.956 0.0007843137 - 0
FG 1058 $ 2.00 625,000 0.01398 1280 0.960 0.00078125 - 0
FG 1059 $ 2.29 816,667 0.07151 1100 0.825 0.0009090909 - 0
FG 1060 $ 2.00 413,333 0.03127 1220 0.915 0.0008196721 - 0
FG 1061 $ 2.00 783,333 0.00204 1325 0.994 0.000754717 - 0
FG 1062 $ 2.55 766,667 0.00204 1325 0.994 0.000754717 - 0
FG 1063 $ 2.00 575,000 0.01956 1260 0.945 0.0007936508 - 0
FG 1064 $ 2.00 733,333 0.00204 1325 0.994 0.000754717 - 0
FG 1065 $ 2.00 716,667 0.02386 1245 0.934 0.0008032129 - 0
FG 1066a $ 2.00 320,000 0.03127 1220 0.915 0.0008196721 - 0
FG 1067 $ 2.00 350,000 0.03127 1220 0.915 0.0008196721 - 0
FG 1068 $ 2.12 666,667 0.00857 1300 0.975 0.0007692308 - 0
FG 1069 $ 2.00 1,150,000 0.00000 1333 1.000 0.0007501875 - 0
FG 1070 $ 2.00 466,667 0.02827 1230 0.923 0.0008130081 - 0
FG 1071 $ 2.00 16,667 0.11242 1000 0.750 0.001 - 0
FG 1072a $ 2.00 15,833 0.00076 1330 0.998 0.0007518797 - 0
FG 1073a $ 2.00 15,000 0.16242 900 0.675 0.0011111111 - 0
FG 1074a $ 2.00 14,167 0.03432 1210 0.908 0.0008264463 - 0
FG 1075 $ 2.00 346,667 0.03127 1220 0.915 0.0008196721 - 0
FG 1076a $ 2.00 12,917 0.06782 1110 0.833 0.0009009009 - 0
FG 1077 $ 2.00 32,083 0.22492 800 0.600 0.00125 - 0
FG 1078a $ 2.00 10,833 0.06782 1110 0.833 0.0009009009 - 0
FG 1079a $ 2.00 10,000 0.23934 780 0.585 0.0012820513 - 0
FG 1080a $ 1.55 9,167 0.26242 750 0.563 0.0013333333 - 0
FG 1081a $ 1.95 8,333 0.14456 933.3 0.700 0.0010714286 - 0
Total cases 20,000,000 - 0 Totals
Productivity Average cases/line hr

Finished goods After

Finished goods After
SKU Profit per case (Total Revenue- Total Cost) Cases Set up time per case (minutes) avg cases per line hour Efficiency factor line hrs per case Set up hours required Required line hours Required shifts number of lines Shifts per day Days per week Weeks per year minutes per line shift Shifts per year Effective Capacity cases per hour
FG 1037 $ 2.00 166,667 0.05035 1160 0.870 0.000862069 - 0 4 2 5.29 50 450 2116 1333.0
FG 1038 $ 2.00 250,000 0.03742 1200 0.900 0.0008333333 - 0
FG 1039 $ 2.00 1,250,000 0.00000 1333 1.000 0.0007501875 - 0
FG 1040 $ 2.00 1,666,667 0.00000 1333 1.000 0.0007501875 - 0
FG 1041 $ 2.00 125,000 0.09099 1050 0.788 0.000952381 - 0
FG 1042 $ 2.00 166,667 0.05715 1140 0.855 0.000877193 - 0
FG 1043 $ 2.00 208,333 0.04377 1180 0.885 0.0008474576 - 0
FG 1044a $ 2.00 250,000 0.03127 1220 0.915 0.0008196721 - 0
FG 1045 $ 2.00 291,667 0.03127 1220 0.915 0.0008196721 - 0
FG 1046 $ 2.00 333,333 0.03127 1220 0.915 0.0008196721 - 0
FG 1047 $ 2.00 375,000 0.03127 1220 0.915 0.0008196721 - 0
FG 1048 $ 2.00 416,667 0.03127 1220 0.915 0.0008196721 - 0
FG 1049a $ 1.60 458,333 0.06966 1105 0.829 0.0009049774 - 0
FG 1050 $ 2.00 500,000 0.02532 1240 0.930 0.0008064516 - 0
FG 1051 $ 2.00 541,667 0.02242 1250 0.938 0.0008 - 0
FG 1052 $ 2.00 583,333 0.01675 1270 0.953 0.0007874016 - 0
FG 1053 $ 2.25 625,000 0.00857 1300 0.975 0.0007692308 - 0
FG 1054 $ 2.00 666,667 0.00593 1310 0.983 0.0007633588 - 0
FG 1055 $ 1.85 708,333 0.01956 1260 0.945 0.0007936508 - 0
FG 1056 $ 1.95 750,000 0.00204 1325 0.994 0.000754717 - 0
FG 1057a $ 2.00 791,667 0.01536 1275 0.956 0.0007843137 - 0
FG 1058 $ 2.00 625,000 0.01398 1280 0.960 0.00078125 - 0
FG 1059 $ 2.29 816,667 0.07151 1100 0.825 0.0009090909 - 0
FG 1060 $ 2.00 413,333 0.03127 1220 0.915 0.0008196721 - 0
FG 1061 $ 2.00 783,333 0.00204 1325 0.994 0.000754717 - 0
FG 1062 $ 2.55 766,667 0.00204 1325 0.994 0.000754717 - 0
FG 1063 $ 2.00 575,000 0.01956 1260 0.945 0.0007936508 - 0
FG 1064 $ 2.00 733,333 0.00204 1325 0.994 0.000754717 - 0
FG 1065 $ 2.00 716,667 0.02386 1245 0.934 0.0008032129 - 0
FG 1066a $ 2.00 320,000 0.03127 1220 0.915 0.0008196721 - 0
FG 1067 $ 2.00 350,000 0.03127 1220 0.915 0.0008196721 - 0
FG 1068 $ 2.12 666,667 0.00857 1300 0.975 0.0007692308 - 0
FG 1069 $ 2.00 1,150,000 0.00000 1333 1.000 0.0007501875 - 0
FG 1070 $ 2.00 466,667 0.02827 1230 0.923 0.0008130081 - 0
FG 1071 $ 2.00 16,667 0.11242 1000 0.750 0.001 - 0
FG 1072a $ 2.00 15,833 0.00076 1330 0.998 0.0007518797 - 0
FG 1073a $ 2.00 15,000 0.16242 900 0.675 0.0011111111 - 0
FG 1074a $ 2.00 14,167 0.03432 1210 0.908 0.0008264463 - 0
FG 1075 $ 2.00 346,667 0.03127 1220 0.915 0.0008196721 - 0
FG 1076a $ 2.00 12,917 0.06782 1110 0.833 0.0009009009 - 0
FG 1077 $ 2.00 32,083 0.22492 800 0.600 0.00125 - 0
FG 1078a $ 2.00 10,833 0.06782 1110 0.833 0.0009009009 - 0
FG 1079a $ 2.00 10,000 0.23934 780 0.585 0.0012820513 - 0
FG 1080a $ 1.55 9,167 0.26242 750 0.563 0.0013333333 - 0
FG 1081a $ 1.95 8,333 0.14456 933.3 0.700 0.0010714286 - 0
Total cases - 0 Totals
Productivity Average cases/line hr

Instructions SKU rationalizatio

The goal of this portion of the assignment is to conduct an SKU rationalization to address the capacity issue from the Statements of facts document in Content/Material for Final Project/Problems in D2L. You will need to conduct an analysis of the Finished Goods Before and determine which if any of the SKUs are candidates to be eliminated. I would sort the data provided by cases from highest to lowest before starting on the rationalization. All the yellow boxes on Finished goods before must be populated. HIghlight the SKUs you are considering for elimination in red. On the Finished goods after tab you will adjust the numbers in columns C and F to reflect the increased productivity from the results of your ABC anaylsyis and from the removal of SKUS. Mark the sku to be removed in red and make the cases 0. All yellow boxes must be populated. Again I would sort by Cases. Totals for Cases and Productivity in Finished Goods After should all be higher than the original numbers. Your findings and conclusions will be summarized in the executive summary.