Cost-Volume-Profit Analysis

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20

Incremental Analysis

 CHAPTER PREVIEW 

Companies of all sorts must make product decisions. Oral‐B Laboratories opted to produce a new, higher‐priced toothbrush. General Motors announced the closure of its Oldsmobile Division. This chapter explains management's decision‐making process and a decision‐making approach called incremental analysis. The use of incremental analysis is demonstrated in a variety of situations.

Keeping It Clean

When you think of new, fast‐growing, San Francisco companies, you probably think of fun products like smartphones, social networks, and game apps. You don't tend to think of soap. In fact, given that some of the biggest, most powerful companies in the world dominate the soap market (e.g., Proctor & Gamble, Clorox, and Unilever), starting a new soap company seems like an outrageously bad idea. But that didn't dissuade Adam Lowry and Eric Ryan from giving it a try. The long‐time friends and former roommates combined their skills (Adam's chemical engineering and Eric's design and marketing) to start Method Products. Their goal: selling environmentally friendly soaps that actually remove dirt.

Within a year of its formation, the company had products on the shelves at Target stores. Within 5 years, Method was cited by numerous business publications as one of the fastest‐growing companies in the country. It was easy—right? Wrong. Running a company is never easy, and given Method's commitment to sustainability, all of its business decisions are just a little more complex than usual. For example, the company wanted to use solar power to charge the batteries for the forklifts used in its factories. No problem, just put solar panels on the buildings. But because Method outsources its manufacturing, it doesn't actually own factory buildings. In fact, the company that does Method's manufacturing doesn't own the buildings either. Solution—Method parked old semi‐trailers next to the factories and installed solar panels on those.

Since Method insists on using natural products and sustainable production practices, its production costs are higher than companies that don't adhere to these standards. Adam and Eric insist, however, that this actually benefits them because they have to be far more careful about controlling costs and far more innovative in solving problems. Consider Method's most recently developed laundry detergent. It is 8 times stronger than normal detergent, so it can be sold in a substantially smaller package. This reduces both its packaging and shipping costs. In fact, when the cost of the raw materials used for soap production recently jumped by as much as 40%, Method actually viewed it as an opportunity to grab market share. It determined that it could offset the cost increases in other places in its supply chain, thus absorbing the cost much easier than its big competitors.

In these and other instances, Adam and Eric identified their alternative courses of action, determined what was relevant to each choice and what wasn't, and then carefully evaluated the incremental costs of each alternative. When you are small and your competitors have some of the biggest marketing budgets in the world, you can't afford to make very many mistakes.

LEARNING OBJECTIVE 1

Describe management's decision‐making process and incremental analysis.

Making decisions is an important management function. Management's decision‐making process does not always follow a set pattern because decisions vary significantly in their scope, urgency, and importance. It is possible, though, to identify some steps that are frequently involved in the process. These steps are shown in  Illustration 20-1 .

ILLUSTRATION 20-1 Management's decision‐making process

Accounting's contribution to the decision‐making process occurs primarily in Steps 2 and 4—evaluating possible courses of action and reviewing results. In Step 2, for each possible course of action, relevant revenue and cost data are provided. These show the expected overall effect on net income. In Step 4, internal reports are prepared that review the actual impact of the decision.

In making business decisions, management ordinarily considers both financial and nonfinancial information. Financial information is related to revenues and costs and their effect on the company's overall profitability. Nonfinancial information relates to such factors as the effect of the decision on employee turnover, the environment, or the overall image of the company in the community. (These are considerations that we touched on in our  Chapter 14  discussion of corporate social responsibility.) Although nonfinancial information can be as important as financial information, we will focus primarily on financial information that is relevant to the decision.

INCREMENTAL ANALYSIS APPROACH

Decisions involve a choice among alternative courses of action. Suppose you face the personal financial decision of whether to purchase or lease a car. The financial data relate to the cost of leasing versus the cost of purchasing. For example, leasing involves periodic lease payments; purchasing requires “upfront” payment of the purchase price. In other words, the financial information relevant to the decision are the data that vary in the future among the possible alternatives. The process used to identify the financial data that change under alternative courses of action is called  incremental analysis . In some cases, you will find that when you use incremental analysis, both costs and revenues vary. In other cases, only costs or revenues vary.

Just as your decision to buy or lease a car affects your future financial situation, similar decisions, on a larger scale, affect a company's future. Incremental analysis identifies the probable effects of those decisions on future earnings. Such analysis inevitably involves estimates and uncertainty. Gathering data for incremental analyses may involve market analysts, engineers, and accountants. In quantifying the data, the accountant must produce the most reliable information available.

ALTERNATIVE TERMINOLOGY

Incremental analysis is also called differential analysis because the analysis focuses on differences.

HOW INCREMENTAL ANALYSIS WORKS

The basic approach in incremental analysis is illustrated in the following example.

ILLUSTRATION 20-2 Basic approach in incremental analysis

This example compares Alternative B with Alternative A. The net income column shows the differences between the alternatives. In this case, incremental revenue will be $15,000 less under Alternative B than under Alternative A. But a $20,000 incremental cost savings will be realized. 1  Thus, Alternative B will produce $5,000 more net income than Alternative A.

In the following pages, you will encounter three important cost concepts used in incremental analysis, as defined and discussed in  Illustration 20-3 .

· Relevant cost In incremental analysis, the only factors to be considered are those costs and revenues that differ across alternatives. Those factors are called  relevant costs . Costs and revenues that do not differ across alternatives can be ignored when trying to choose between alternatives.

· Opportunity cost Often in choosing one course of action, the company must give up the opportunity to benefit from some other course of action. For example, if a machine is used to make one type of product, the benefit of making another type of product with that machine is lost. This lost benefit is referred to as  opportunity cost .

· Sunk cost Costs that have already been incurred and will not be changed or avoided by any present or future decisions are referred to as  sunk costs . For example, the amount you spent in the past to purchase or repair a laptop should have no bearing on your decision whether to buy a new laptop. Sunk costs are not relevant costs.

ILLUSTRATION 20-3 Key cost concepts in incremental analysis

Incremental analysis sometimes involves changes that at first glance might seem contrary to your intuition. For example, sometimes variable costs do not change under the alternative courses of action. Also, sometimes fixed costs do change. For example, direct labor, normally a variable cost, is not an incremental cost in deciding between two new factory machines if each asset requires the same amount of direct labor. In contrast, rent expense, normally a fixed cost, is an incremental cost in a decision whether to continue occupancy of a building or to purchase or lease a new building.

It is also important to understand that the approaches to incremental analysis discussed in this chapter do not take into consideration the time value of money. That is, amounts to be paid or received in future years are not discounted for the cost of interest. Time value of money is addressed in  Chapter 24  and Appendix  G .

SERVICE COMPANY INSIGHT

American Express

That Letter from AmEx Might Not Be a Bill

No doubt every one of you has received an invitation from a credit card company to open a new account—some of you have probably received three in one day. But how many of you have received an offer of $300 to close out your credit card account? American Express decided to offer some of its customers $300 if they would give back their credit card. You could receive the $300 even if you hadn't paid off your balance yet, as long as you agreed to give up your credit card.

Source: Aparajita Saha‐Bubna and Lauren Pollock, “AmEx Offers Some Holders $300 to Pay and Leave,” Wall Street Journal Online (February 23, 2009).

What are the relevant costs that American Express would need to know in order to determine to whom to make this offer? (Go to WileyPLUS for this answer and additional questions.)

DECISION TOOLS 

Incremental analysis helps managers choose the alternative that maximizes net income.

QUALITATIVE FACTORS

In this chapter, we focus primarily on the quantitative factors that affect a decision—those attributes that can be easily expressed in terms of numbers or dollars. However, many of the decisions involving incremental analysis have important qualitative features. Though not easily measured, they should not be ignored.

Consider, for example, the potential effects of the make‐or‐buy decision or of the decision to eliminate a line of business on existing employees and the community in which the plant is located. The cost savings that may be obtained from outsourcing or from eliminating a plant should be weighed against these qualitative attributes. One example would be the cost of lost morale that might result. Al “Chainsaw” Dunlap was a so‐called “turnaround” artist who went into many companies, identified inefficiencies (using incremental analysis techniques), and tried to correct these problems to improve corporate profitability. Along the way, he laid off thousands of employees at numerous companies. As head of Sunbeam, it was Al Dunlap who lost his job because his Draconian approach failed to improve Sunbeam's profitability. It was reported that Sunbeam's employees openly rejoiced for days after his departure. Clearly, qualitative factors can matter.

RELATIONSHIP OF INCREMENTAL ANALYSIS AND ACTIVITY‐BASED COSTING

In  Chapter 17 , we noted that many companies have shifted to activity‐based costing to allocate overhead costs to products. The primary reason for using activity‐based costing is that it results in a more accurate allocation of overhead. The concepts presented in this chapter are completely consistent with the use of activity‐based costing. In fact, activity‐based costing results in better identification of relevant costs and, therefore, better incremental analysis.

TYPES OF INCREMENTAL ANALYSIS

A number of different types of decisions involve incremental analysis. The more common types of decisions are whether to:

1. Accept an order at a special price.

2. Make or buy component parts or finished products.

3. Sell products or process them further.

4. Repair, retain, or replace equipment.

5. Eliminate an unprofitable business segment or product.

We consider each of these types of decisions in the following pages.

DO IT! 1

Incremental Analysis

Owen T Corporation is comparing two different options. The company currently follows Option 1, with revenues of $80,000 per year, maintenance expenses of $5,000 per year, and operating expenses of $38,000 per year. Option 2 provides revenues of $80,000 per year, maintenance expenses of $12,000 per year, and operating expenses of $32,000 per year. Option 1 employs a piece of equipment that was upgraded 2 years ago at a cost of $22,000. If Option 2 is chosen, it will free up resources that will increase revenues by $3,000.

Complete the following table to show the change in income from choosing Option 2 versus Option 1. Designate any sunk costs with an “S.”

Option 1

Option 2

Net Income Increase (Decrease)

Sunk (S)

Revenues

Maintenance expenses

Operating expenses

Equipment upgrade

Opportunity cost

Action Plan

 Past costs that cannot be changed are sunk costs.

 Benefits lost by choosing one option over another are opportunity costs.

SOLUTION

Option 1

Option 2

Net Income Increase (Decrease)

Sunk (S)

Revenues

$80,000

$80,000

$     0

Maintenance expenses

  5,000

 12,000

  (7,000)

Operating expenses

 38,000

 32,000

  6,000

Equipment upgrade

 22,000

      0

      0

S

Opportunity cost

  3,000

      0

  3,000

$ 2,000

Related exercise material: BE20-1, BE20-2, E20-1, E20-18, and DO IT! 20-1.

LEARNING OBJECTIVE 2

Analyze the relevant costs in accepting an order at a special price.

Sometimes a company has an opportunity to obtain additional business if it is willing to make a price concession to a specific customer. To illustrate, assume that Sunbelt Company produces 100,000 Smoothie blenders per month, which is 80% of plant capacity. Variable manufacturing costs are $8 per unit. Fixed manufacturing costs are $400,000, or $4 per unit. The Smoothie blenders are normally sold directly to retailers at $20 each. Sunbelt has an offer from Kensington Co. (a foreign wholesaler) to purchase an additional 2,000 blenders at $11 per unit. Acceptance of the offer would not affect normal sales of the product, and the additional units can be manufactured without increasing plant capacity. What should management do?

If management makes its decision on the basis of the total cost per unit of $12 ($8 variable+$4 fixed)$12 ($8 variable+$4 fixed), the order would be rejected because costs per unit ($12) exceed revenues per unit ($11) by $1 per unit. However, since the units can be produced within existing plant capacity, the special order will not increase fixed costs. Let's identify the relevant data for the decision. First, the variable manufacturing costs increase $16,000 ($8×2,000)$16,000 ($8×2,000). Second, the expected revenue increases $22,000 ($11×2,000)$22,000 ($11×2,000). Thus, as shown in  Illustration 20-4 , Sunbelt increases its net income by $6,000 by accepting this special order.

ILLUSTRATION 20-4 Incremental analysis—accepting an order at a special price

Two points should be emphasized. First, we assume that sales of the product in other markets would not be affected by this special order. If other sales were affected, then Sunbelt would have to consider the lost sales in making the decision. Second, if Sunbelt is operating at full capacity, it is likely that the special order would be rejected. Under such circumstances, the company would have to expand plant capacity. In that case, the special order would have to absorb these additional fixed manufacturing costs, as well as the variable manufacturing costs.

DO IT! 2

Special Orders

Cobb Company incurs costs of $28 per unit ($18 variable and $10 fixed) to make a product that normally sells for $42. A foreign wholesaler offers to buy 5,000 units at $25 each. The special order results in additional shipping costs of $1 per unit. Compute the increase or decrease in net income Cobb realizes by accepting the special order, assuming Cobb has excess operating capacity. Should Cobb Company accept the special order?

Action Plan

 Identify all revenues that change as a result of accepting the order.

 Identify all costs that change as a result of accepting the order, and net this amount against the change in revenues.

SOLUTION

Reject

Accept

Net Income Increase (Decrease)

Revenues

$–0–

$125,000 *

$125,000 

Costs

 –0–

  95,000 **

 (95,000)

Net income

$–0–

$ 30,000  

$ 30,000 

*  5,000 × $25

**  (5,000 × $18) + (5,000 × $1)

The analysis indicates net income increases by $30,000; therefore, Cobb Company should accept the special order.

Related exercise material: BE20-3, E20-2, E20-3, E20-4, and DO IT! 20-2.

▼ HELPFUL HINT

This is a good example of different costs for different purposes. In the long run all costs are relevant, but for this decision only costs that change are relevant.

LEARNING OBJECTIVE 3

Analyze the relevant costs in a make‐or‐buy decision.

When a manufacturer assembles component parts in producing a finished product, management must decide whether to make or buy the components. The decision to buy parts or services is often referred to as outsourcing. For example, as discussed in the Feature Story, a company such as Method Products may either make or buy the soaps used in its products. Similarly, Hewlett‐Packard Corporation may make or buy the electronic circuitry, cases, and printer heads for its printers. Boeing recently sold some of its commercial aircraft factories in an effort to cut production costs and focus on engineering and final assembly rather than manufacturing. The decision to make or buy components should be made on the basis of incremental analysis.

Baron Company makes motorcycles and scooters. It incurs the following annual costs in producing 25,000 ignition switches for scooters.

Direct materials

$  50,000

Direct labor

75,000

Variable manufacturing overhead

40,000

Fixed manufacturing overhead

  60,000

Total manufacturing costs

$225,000

Total cost per unit ($225,000 ÷ 25,000)

$9.00

ILLUSTRATION 20-5 Annual product cost data

Instead of making its own switches, Baron Company might purchase the ignition switches from Ignition, Inc. at a price of $8 per unit. What should management do?

At first glance, it appears that management should purchase the ignition switches for $8 rather than make them at a cost of $9. However, a review of operations indicates that if the ignition switches are purchased from Ignition, Inc., all of Baron's variable costs but only $10,000 of its fixed manufacturing costs will be eliminated (avoided). Thus, $50,000 of the fixed manufacturing costs remain if the ignition switches are purchased. The relevant costs for incremental analysis, therefore, are as shown below.

ILLUSTRATION 20-6 Incremental analysis—make or buy

This analysis indicates that Baron Company incurs $25,000 of additional costs by buying the ignition switches rather than making them. Therefore, Baron should continue to make the ignition switches even though the total manufacturing cost is $1 higher per unit than the purchase price. The primary cause of this result is that, even if the company purchases the ignition switches, it will still have fixed costs of $50,000 to absorb.

ETHICS NOTE

In the make‐or‐buy decision, it is important for management to take into account the social impact of its choice. For instance, buying may be the most economically feasible solution, but such action could result in the closure of a manufacturing plant that employs many good workers.

OPPORTUNITY COST

The foregoing make‐or‐buy analysis is complete only if it is assumed that the productive capacity used to make the ignition switches cannot be converted to another purpose. If there is an opportunity to use this productive capacity in some other manner, then this opportunity cost must be considered. As indicated earlier, opportunity cost is the potential benefit that may be obtained by following an alternative course of action.

To illustrate, assume that through buying the switches, Baron Company can use the released productive capacity to generate additional income of $38,000 from producing a different product. This lost income is an additional cost of continuing to make the switches in the make‐or‐buy decision. This opportunity cost is therefore added to the “Make” column for comparison. As shown in  Illustration 20-7 , it is now advantageous to buy the ignition switches. The company's income would increase by $13,000.

ILLUSTRATION 20-7 Incremental analysis—make or buy, with opportunity cost

The qualitative factors in this decision include the possible loss of jobs for employees who produce the ignition switches. In addition, management must assess the supplier's ability to satisfy the company's quality control standards at the quoted price per unit.

SERVICE COMPANY INSIGHT

Amazon.com

Giving Away the Store?

In an earlier chapter, we discussed Amazon.com's incredible growth. However, some analysts have questioned whether some of the methods that Amazon uses to increase its sales make good business sense. For example, a few years ago, Amazon initiated a “Prime” free‐shipping subscription program. For a $79 fee per year, Amazon's customers get free shipping on as many goods as they want to buy. At the time, CEO Jeff Bezos promised that the program would be costly in the short‐term but benefit the company in the long‐term. Six years later, it was true that Amazon's sales had grown considerably. It was also estimated that its Prime customers buy two to three times as much as non‐Prime customers. But, its shipping costs rose from 2.8% of sales to 4% of sales, which is remarkably similar to the drop in its gross margin from 24% to 22.3%. Perhaps even less easy to justify is a proposal by Mr. Bezos to start providing a free Internet movie‐streaming service to Amazon's Prime customers. Perhaps some incremental analysis is in order?

Source: Martin Peers, “Amazon's Prime Numbers,” Wall Street Journal Online (February 3, 2011).

What are the relevant revenues and costs that Amazon should consider relative to the decision whether to offer the Prime free‐shipping subscription? (Go to WileyPLUS for this answer and additional questions.)

DO IT! 3

Make or Buy

Juanita Company must decide whether to make or buy some of its components for the appliances it produces. The costs of producing 166,000 electrical cords for its appliances are as follows.

Direct materials

$90,000

Variable overhead

$32,000

Direct labor

$20,000

Fixed overhead

$24,000

Instead of making the electrical cords at an average cost per unit of $1.00 ($166,000 ÷ 166,000)$1.00 ($166,000 ÷ 166,000), the company has an opportunity to buy the cords at $0.90 per unit. If the company purchases the cords, all variable costs and one‐fourth of the fixed costs are eliminated.

(a) Prepare an incremental analysis showing whether the company should make or buy the electrical cords. (b) Will your answer be different if the released productive capacity will generate additional income of $5,000?

Action Plan

 Look for the costs that change.

 Ignore the costs that do not change.

 Use the format in the chapter for your answer.

 Recognize that opportunity cost can make a difference.

SOLUTION

1.

2.

Make

Buy

Net Income Increase (Decrease)

Direct materials

$ 90,000

$   –0–  

$  90,000 

Direct labor

20,000

  –0–  

  20,000

Variable manufacturing costs

32,000

  –0–  

  32,000

Fixed manufacturing costs

24,000

  18,000 *

   6,000

Purchase price

     –0–

 149,400 **

 (149,400)

  Total cost

$166,000

$167,400  

$  (1,400)

3. *  $24,000 × .75

4. **  166,000 × $0.90

5. This analysis indicates that Juanita Company will incur $1,400 of additional costs if it buys the electrical cords rather than making them.

6.

7.

Make

Buy

Net Income Increase (Decrease)

Total cost

$166,000

$167,400

$(1,400)

Opportunity cost

   5,000

   –0–  

  5,000

  Total cost

$171,000

$167,400

$ 3,600

8. Yes, the answer is different. The analysis shows that net income increases by $3,600 if Juanita Company purchases the electrical cords rather than making them.

Related exercise material: BE20-4, E20-5, E20-6, E20-7, E20-8, and DO IT! 20-3.

LEARNING OBJECTIVE 4

Analyze the relevant costs in determining whether to sell or process materials further.

Many manufacturers have the option of selling products at a given point in the production cycle or continuing to process with the expectation of selling them at a later point at a higher price. For example, a bicycle manufacturer such as Trek could sell its bicycles to retailers either unassembled or assembled. A furniture manufacturer such as Ethan Allencould sell its dining room sets to furniture stores either unfinished or finished. The sell‐or‐process‐further decision should be made on the basis of incremental analysis. The basic decision rule is: Process further as long as the incremental revenue from such processing exceeds the incremental processing costs.

SINGLE‐PRODUCT CASE

Assume, for example, that Woodmasters Inc. makes tables. It sells unfinished tables for $50. The cost to manufacture an unfinished table is $35, computed as follows.

Direct materials

$15

Direct labor

10

Variable manufacturing overhead

6

Fixed manufacturing overhead

  4

Manufacturing cost per unit

$35

ILLUSTRATION 20-8 Per unit cost of unfinished table

Woodmasters currently has unused productive capacity that is expected to continue indefinitely. Some of this capacity could be used to finish the tables and sell them at $60 per unit. For a finished table, direct materials will increase $2 and direct labor costs will increase $4. Variable manufacturing overhead costs will increase by $2.40 (60% of direct labor). No increase is anticipated in fixed manufacturing overhead.

Should the company sell the unfinished tables, or should it process them further? The incremental analysis on a per unit basis is as follows.

ILLUSTRATION 20-9 Incremental analysis—sell or process further

It would be advantageous for Woodmasters to process the tables further. The incremental revenue of $10.00 from the additional processing is $1.60 higher than the incremental processing costs of $8.40.

▼ HELPFUL HINT

Current net income is known. Net income from processing further is an estimate. In making its decision, management could add a “risk” factor for the estimate.

MULTIPLE‐PRODUCT CASE

Sell‐or‐process‐further decisions are particularly applicable to processes that produce multiple products simultaneously. In many industries, a number of end‐products are produced from a single raw material and a common production process. These multiple end‐products are commonly referred to as  joint products . For example, in the meat‐packing industry, Armour processes a cow or pig into meat, internal organs, hides, bones, and fat products. In the petroleum industry, ExxonMobil refines crude oil to produce gasoline, lubricating oil, kerosene, paraffin, and ethylene.

Illustration 20-10  presents a joint product situation for Marais Creamery involving a decision to sell or process further cream and skim milk. Cream and skim milk are joint products that result from the processing of raw milk.

ILLUSTRATION 20-10 Joint production process—Creamery

Marais incurs many costs prior to the manufacture of the cream and skim milk. All costs incurred prior to the point at which the two products are separately identifiable (the split‐off point) are called  joint costs . For purposes of determining the cost of each product, joint product costs must be allocated to the individual products. This is frequently done based on the relative sales value of the joint products. While this allocation is important for determination of product cost, it is irrelevant for any sell‐or‐process‐further decisions. The reason is that these joint product costs are sunk costs. That is, they have already been incurred, and they cannot be changed or avoided by any subsequent decision.

Illustration 20-11  provides the daily cost and revenue data for Marais Creamery related to cream and cottage cheese.

Costs (per day)

Joint cost allocated to cream

$ 9,000

Cost to process cream into cottage cheese

10,000

Revenues from Products (per day)

Cream

$19,000

Cottage cheese

27,000

ILLUSTRATION 20-11 Cost and revenue data per day for cream

From this information, we can determine whether the company should simply sell the cream or process it further into cottage cheese.  Illustration 20-12  shows the necessary analysis. Note that the joint cost that is allocated to the cream is not included in this decision. It is not relevant to the decision because it is a sunk cost. It has been incurred in the past and will remain the same no matter whether the cream is subsequently processed into cottage cheese or not.

ILLUSTRATION 20-12 Analysis of whether to sell cream or process into cottage cheese

From this analysis, we can see that Marais should not process the cream further because it will sustain an incremental loss of $2,000.

Illustration 20-13  (page 986) provides the daily cost and revenue data for the company related to skim milk and condensed milk.

Costs (per day)

Joint cost allocated to skim milk

  

$ 5,000

Cost to process skim milk into condensed milk

  

8,000

Revenues from Products (per day)

Skim milk

$11,000

Condensed milk

26,000

ILLUSTRATION 20-13  Cost and revenue data per day for skim milk

Illustration 20-14  shows that Marais Company should process the skim milk into condensed milk, as it will increase net income by $7,000.

ILLUSTRATION 20-14 Analysis of whether to sell skim milk or process into condensed milk

Again, note that the $5,000 of joint cost allocated to the skim milk is irrelevant in deciding whether to sell or process further. Why? The joint cost remains the same, whether or not further processing is performed.

These decisions need to be reevaluated as market conditions change. For example, if the price of skim milk increases relative to the price of condensed milk, it may become more profitable to sell the skim milk rather than process it into condensed milk. Consider also oil refineries. As market conditions change, the companies must constantly re‐assess which products to produce from the oil they receive at their plants.

DO IT! 4

Sell or Process Further

Easy Does It manufactures unpainted furniture for the do‐it‐yourself (DIY) market. It currently sells a child's rocking chair for $25. Production costs are $12 variable and $8 fixed. Easy Does It is considering painting the rocking chair and selling it for $35. Variable costs to paint each chair are expected to be $9, and fixed costs are expected to be $2.

Prepare an analysis showing whether Easy Does It should sell unpainted or painted chairs.

Action Plan

 Identify the revenues that change as a result of painting the rocking chair.

 Identify all costs that change as a result of painting the rocking chair, and net the amount against the revenues.

SOLUTION

Sell

Process Further

Net Income Increase (Decrease)

Revenues

$25

$35 

$10 

Variable costs

 12

 21 a

 (9)

Fixed costs

  8

 10 b

 (2)

Net income

$ 5

$ 4 

$(1)

a  $12 + $9

b  $8 + $2

The analysis indicates that the rocking chair should be sold unpainted because net income per chair will be $1 greater.

Related exercise material: BE20-5, BE20-6, E20-9, E20-10, E20-11, E20-12, and DO IT! 20-4.

LEARNING OBJECTIVE 5

Analyze the relevant costs to be considered in repairing, retaining, or replacing equipment.

Management often has to decide whether to continue using an asset, repair, or replace it. For example, Delta Airlines must decide whether to replace old jets with new, more fuel‐efficient ones. To illustrate, assume that Jeffcoat Company has a factory machine that originally cost $110,000. It has a balance in Accumulated Depreciation of $70,000, so the machine's book value is $40,000. It has a remaining useful life of four years. The company is considering replacing this machine with a new machine. A new machine is available that costs $120,000. It is expected to have zero salvage value at the end of its four‐year useful life. If the new machine is acquired, variable manufacturing costs are expected to decrease from $160,000 to $125,000 annually, and the old unit could be sold for $5,000. The incremental analysis for the four‐year period is as follows.

ILLUSTRATION 20-15 Incremental analysis—retain or replace equipment

In this case, it would be to the company's advantage to replace the equipment. The lower variable manufacturing costs due to replacement more than offset the cost of the new equipment. Note that the $5,000 received from the sale of the old machine is relevant to the decision because it will only be received if the company chooses to replace its equipment. In general, any trade‐in allowance or cash disposal value of existing assets is relevant to the decision to retain or replace equipment.

One other point should be mentioned regarding Jeffcoat's decision: The book value of the old machine does not affect the decision. Book value is a sunk cost, which is a cost that cannot be changed by any present or future decision. Sunk costs are not relevant in incremental analysis. In this example, if the asset is retained, book value will be depreciated over its remaining useful life. Or, if the new unit is acquired, book value will be recognized as a loss of the current period. Thus, the effect of book value on cumulative future earnings is the same regardless of the replacement decision.

Sometimes, decisions regarding whether to replace equipment are clouded by behavioral decision‐making errors. For example, suppose a manager spent $90,000 repairing a machine two months ago. Suppose that the machine now breaks down again. The manager might be inclined to think that because the company recently spent a large amount of money to repair the machine, the machine should be repaired again rather than replaced. However, the amount spent in the past to repair the machine is irrelevant to the current decision. It is a sunk cost.

Similarly, suppose a manager spent $5,000,000 to purchase a machine. Six months later, a new machine comes on the market that is significantly more efficient than the one recently purchased. The manager might be inclined to think that he or she should not buy the new machine because of the recent purchase. In fact, the manager might fear that buying a different machine so quickly might call into question the merit of the previous decision. Again, the fact that the company recently bought a machine is not relevant. Instead, the manager should use incremental analysis to determine whether the savings generated by the efficiencies of the new machine would justify its purchase.

DO IT! 5

Repair or Replace Equipment

Rochester Roofing is faced with a decision. The company relies very heavily on the use of its 60‐foot extension lift for work on large homes and commercial properties. Last year, the company spent $60,000 refurbishing the lift. It has just determined that another $40,000 of repair work is required. Alternatively, Rochester Roofing has found a newer used lift that is for sale for $170,000. The company estimates that both the old and new lifts would have useful lives of 6 years. However, the new lift is more efficient and thus would reduce operating expenses by about $20,000 per year. The company could also rent out the new lift for about $2,000 per year. The old lift is not suitable for rental. The old lift could currently be sold for $25,000 if the new lift is purchased. Prepare an incremental analysis that shows whether the company should repair or replace the equipment.

Action Plan

 Those costs and revenues that differ across the alternatives are relevant to the decision.

 Past costs that cannot be changed are sunk costs.

SOLUTION

Retain Equipment

Replace Equipment

Net Income Increase (Decrease)

Operating expenses

$120,000 *

$120,000 

Repair costs

 40,000

  40,000 

Rental revenue

 $(12,000) **

  12,000 

New machine cost

 170,000 

(170,000)

Sale of old machine

        

 (25,000)

  25,000

Total cost

$160,000 

$133,000 

$ 27,000 

*  (6 years × $20,000)

**  (6 years × $2,000)

The analysis indicates that purchasing the new machine would increase net income for the 6‐year period by $27,000.

Related exercise material: BE20-7, E20-13, E20-14, and DO IT! 20-5.

LEARNING OBJECTIVE 6

Analyze the relevant costs in deciding whether to eliminate an unprofitable segment or product.

Management sometimes must decide whether to eliminate an unprofitable business segment or product. For example, in recent years, many airlines quit servicing certain cities or cut back on the number of flights. Goodyear quit producing several brands in the low‐end tire market. Again, the key is to focus on the relevant costs—the data that change under the alternative courses of action. To illustrate, assume that Venus Company manufactures tennis racquets in three models: Pro, Master, and Champ. Pro and Master are profitable lines. Champ (highlighted in red in the table below) operates at a loss. Condensed income statement data are as follows.

Pro

Master

Champ

Total

Sales

$800,000

$300,000

$100,000

$1,200,000

Variable costs

 520,000

 210,000

   90,000

  820,000

Contribution margin

280,000

90,000

10,000

380,000

Fixed costs

  80,000

  50,000

   30,000

   160,000

Net income

$200,000

$ 40,000

$(20,000)

$  220,000

ILLUSTRATION 20-16 Segment income data

▼ HELPFUL HINT

A decision to discontinue a segment based solely on the bottom line—net loss—is inappropriate.

You might think that total net income will increase by $20,000 to $240,000 if the unprofitable Champ line of racquets is eliminated. However, net income may actually decrease if the Champ line is discontinued. The reason is that if the fixed costs allocated to the Champ racquets cannot be eliminated, they will have to be absorbed by the other products. To illustrate, assume that the $30,000 of fixed costs applicable to the unprofitable segment are allocated ⅔ to the Pro model and ⅓ to the Master model if the Champ model is eliminated. Fixed costs will increase to $100,000 ($80,000+$20,000)$100,000 ($80,000+$20,000) in the Pro line and to $60,000 ($50,000+$10,000)$60,000 ($50,000+$10,000) in the Master line. The revised income statement is as follows.

Pro

Master

Total

Sales

$800,000

$300,000

$1,100,000

Variable costs

  520,000

  210,000

   730,000

Contribution margin

  280,000

   90,000

   370,000

Fixed costs

100,000

  60,000

   160,000

Net income

$180,000

$ 30,000

$ 210,000

ILLUSTRATION 20-17 Income data after eliminating unprofitable product line

Total net income has decreased $10,000 ($220,000−$210,000)$10,000 ($220,000−$210,000). This result is also obtained in the following incremental analysis of the Champ racquets.

ILLUSTRATION 20-18 Incremental analysis—eliminating unprofitable segment with no reduction in fixed costs

The loss in net income is attributable to the Champ line's contribution margin ($10,000) that will not be realized if the segment is discontinued.

Assume the same facts as above, except now assume that $22,000 of the fixed costs attributed to the Champ line can be eliminated if the line is discontinued.  Illustration 20-19 presents the incremental analysis based on this revised assumption.

ILLUSTRATION 20-19 Incremental analysis—eliminating unprofitable segment with reduction in fixed costs

In this case, because the company is able to eliminate some of its fixed costs by eliminating the division, it can increase its net income by $12,000. This occurs because the $22,000 savings that results from the eliminated fixed costs exceeds the $10,000 in lost contribution margin by $12,000 ($22,000−$10,000)$12,000 ($22,000−$10,000).

In deciding on the future status of an unprofitable segment, management should consider the effect of elimination on related product lines. It may be possible for continuing product lines to obtain some or all of the sales lost by the discontinued product line. In some businesses, services or products may be linked—for example, free checking accounts at a bank, or coffee at a donut shop. In addition, management should consider the effect of eliminating the product line on employees who may have to be discharged or retrained.

MANAGEMENT INSIGHT

Buck Knives

Time to Move to a New Neighborhood?

If you have ever moved, then you know how complicated and costly it can be. Now consider what it would be like for a manufacturing company with 260 employees and a 170,000‐square‐foot facility to move from southern California to Idaho. That is what Buck Knives did in order to save its company from financial ruin. Electricity rates in Idaho were half those in California, workers' compensation was one‐third the cost, and factory wages were 20% lower. Combined, this would reduce manufacturing costs by $600,000 per year. Moving the factory would cost about $8.5 million, plus $4 million to move key employees. Offsetting these costs was the estimated $11 million selling price of the California property. Based on these estimates, the move would pay for itself in three years.

Ultimately, the company received only $7.5 million for its California property, only 58 of 75 key employees were willing to move, construction was delayed by a year which caused the new plant to increase in price by $1.5 million, and wages surged in Idaho due to low unemployment. Despite all of these complications, though, the company considers the move a great success.

Source: Chris Lydgate, “The Buck Stopped,” Inc. Magazine (May 2006), pp. 87–95.

What were some of the factors that complicated the company's decision to move? How should the company have incorporated such factors into its incremental analysis? (Go to WileyPLUS for this answer and additional questions.)

DO IT! 6

Unprofitable Segments

Lambert, Inc. manufactures several types of accessories. For the year, the knit hats and scarves line had sales of $400,000, variable expenses of $310,000, and fixed expenses of $120,000. Therefore, the knit hats and scarves line had a net loss of $30,000. If Lambert eliminates the knit hats and scarves line, $20,000 of fixed costs will remain. Prepare an analysis showing whether the company should eliminate the knit hats and scarves line.

Action Plan

 Identify the revenues that change as a result of eliminating a product line.

 Identify all costs that change as a result of eliminating a product line, and net the amount against the revenues.

SOLUTION

Continue

Eliminate

Net Income Increase (Decrease)

Sales

$400,000 

$      0 

$(400,000)

Variable costs

 310,000

       0

  310,000

Contribution margin

90,000 

0 

  (90,000)

Fixed costs

 120,000

  20,000

  100,000

Net income

$ (30,000)

$(20,000)

$  10,000 

The analysis indicates that Lambert should eliminate the knit hats and scarves line because net income will increase $10,000.

Related exercise material: BE20-8, E20-15, E20-16, E20-17, and DO IT! 20-6.

USING DECISION TOOLS—METHOD PRODUCTS

Method Products faces many situations where it needs to apply the decision tool learned in this chapter. For example, assume that in order to have control over the creative nature of its packaging, Method decides to manufacture (instead of outsourcing) some of its more creative soap dispensers. Suppose that the company has been approached by a plastic container manufacturer with a proposal to provide 500,000 Mickey and Minnie Mouse hand wash dispensers. Assume Method's cost of producing 500,000 of the dispensers is $110,000, broken down as follows.

Direct materials

$60,000

Variable manufacturing overhead

$12,000

Direct labor

$30,000

Fixed manufacturing overhead

$ 8,000

Instead of making the dispensers at an average cost per unit of $0.22 ($110,000 ÷ 500,000), Method has an opportunity to buy the dispensers at $0.215 per unit. If the dispensers are purchased, all variable costs and one‐half of the fixed costs will be eliminated.

INSTRUCTIONS

(a) Prepare an incremental analysis showing whether Method should make or buy the dispensers.

(b) Will your answer be different if the released productive capacity resulting from the purchase of the dispensers will generate additional income of $25,000?

(c) What additional qualitative factors might Method need to consider?

SOLUTION

1.

 

Make

Buy

Net Income Increase (Decrease)

Direct materials

$ 60,000

$ –0–

$  60,000 

Direct labor

  30,000

  –0–

   30,000 

Variable manufacturing costs

  12,000

  –0–

   12,000 

Fixed manufacturing costs

   8,000

   4,000 *

    4,000 

Purchase price

  –0–   

 107,500 **

 (107,500)

Total cost

$110,000

$111,500 

$  (1,500)

2. *  $8,000 × .50

3. **  $0.215 × 500,000

4. This analysis indicates that Method will incur $1,500 of additional costs if it buys the dispensers. Method therefore would choose to make the dispensers.

5.

 

Make

Buy

Net Income Increase (Decrease)

Total cost

$110,000

$111,500

$ (1,500)

Opportunity cost

  25,000

  –0–   

 25,000

Total cost

$135,000

$111,500

$23,500

6. Yes, the answer is different. The analysis shows that if additional capacity is released, net income will be increased by $23,500 if the dispensers are purchased. In this case, Method would choose to purchase the dispensers.

7. Method is very concerned about the image of its products. It charges a higher price for many of its products than those of its larger competitors. It therefore wants to ensure that the functionality of the dispenser, as well as the appearance, are up to its standards. Also, because of Method's commitment to sustainability, it would consider numerous qualitative issues. For example, is this supplier going to use sustainable manufacturing practices? Method currently requires that its suppliers meet its expectations regarding sustainability.

REVIEW AND PRACTICE

LEARNING OBJECTIVES REVIEW

1.Describe management's decision‐making process and incremental analysis. Management's decision‐making process consists of (a) identifying the problem and assigning responsibility for the decision, (b) determining and evaluating possible courses of action, (c) making the decision, and (d) reviewing the results of the decision. Incremental analysis identifies financial data that change under alternative courses of action. These data are relevant to the decision because they vary across the possible alternatives.

2.Analyze the relevant costs in accepting an order at a special price. The relevant costs are those that change if the order is accepted. The relevant information in accepting an order at a special price is the difference between the variable manufacturing costs to produce the special order and expected revenues. Any changes in fixed costs, opportunity cost, or other incremental costs or savings (such as additional shipping) should be considered.

3.Analyze the relevant costs in a make‐or‐buy decision. In a make‐or‐buy decision, the relevant costs are (a) the variable manufacturing costs that will be saved as well as changes to fixed manufacturing costs, (b) the purchase price, and (c) opportunity cost.

4.Analyze the relevant costs in determining whether to sell or process materials further. The decision rule for whether to sell or process materials further is: Process further as long as the incremental revenue from processing exceeds the incremental processing costs.

5.Analyze the relevant costs to be considered in repairing, retaining, or replacing equipment. The relevant costs to be considered in determining whether equipment should be repaired, retained, or replaced are the effects on variable costs and the cost of the new equipment. Also, any disposal value of the existing asset must be considered.

6.Analyze the relevant costs in deciding whether to eliminate an unprofitable segment or product. In deciding whether to eliminate an unprofitable segment or product, the relevant costs are the variable costs that drive the contribution margin, if any, produced by the segment or product. Opportunity cost and reduction of fixed expenses must also be considered.

 DECISION TOOLS REVIEW

DECISION CHECKPOINTS

INFO NEEDED FOR DECISION

TOOL TO USE FOR DECISION

HOW TO EVALUATE RESULTS

Which alternative should the company choose?

All relevant costs including opportunity cost

Compare the relevant cost of each alternative

Choose the alternative that maximizes net income.

GLOSSARY REVIEW

· Incremental analysis  The process of identifying the financial data that change under alternative courses of action.

· Joint costs  For joint products, all costs incurred prior to the point at which the two products are separately identifiable (known as the split‐off point).

· Joint products  Multiple end‐products produced from a single raw material and a common production process.

· Opportunity cost  The potential benefit that is lost when one course of action is chosen rather than an alternative course of action.

· Relevant costs  Those costs and revenues that differ across alternatives.

· Sunk costs  A cost that cannot be changed or avoided by any present or future decision.

PRACTICE MULTIPLE-CHOICE QUESTIONS

(LO 1)

1. Three of the steps in management's decision‐making process are (1) review results of decision, (2) determine and evaluate possible courses of action, and (3) make the decision. The steps are prepared in the following order:

(a) (1), (2), (3).

(b) (3), (2), (1).

(c) (2), (1), (3).

(d) (2), (3), (1).

(LO 1)

2. Incremental analysis is the process of identifying the financial data that:

(a) do not change under alternative courses of action.

(b) change under alternative courses of action.

(c) are mixed under alternative courses of action.

(d) No correct answer is given.

(LO 1)

3. In making business decisions, management ordinarily considers:

(a) quantitative factors but not qualitative factors.

(b) financial information only.

(c) both financial and nonfinancial information.

(d) relevant costs, opportunity cost, and sunk costs.

(LO 1)

4. A company is considering the following alternatives:

Alternative A

Alternative B

Revenues

$50,000

$50,000

Variable costs

 24,000

 24,000

Fixed costs

 12,000

 15,000

Which of the following are relevant in choosing between these alternatives?

(a) Revenues, variable costs, and fixed costs.

(b) Variable costs and fixed costs.

(c) Variable costs only.

(d) Fixed costs only.

(LO 2)

5. It costs a company $14 of variable costs and $6 of fixed costs to produce product Z200 that sells for $30. A foreign buyer offers to purchase 3,000 units at $18 each. If the special offer is accepted and produced with unused capacity, net income will:

(a) decrease $6,000.

(b) increase $6,000.

(c) increase $12,000.

(d) increase $9,000.

(LO 2)

6. It costs a company $14 of variable costs and $6 of fixed costs to produce product Z200. Product Z200 sells for $30. A buyer offers to purchase 3,000 units at $18 each. The seller will incur special shipping costs of $5 per unit. If the special offer is accepted and produced with unused capacity, net income will:

(a) increase $3,000.

(b) increase $12,000.

(c) decrease $12,000.

(d) decrease $3,000.

(LO 3)

7. Jobart Company is currently operating at full capacity. It is considering buying a part from an outside supplier rather than making it in‐house. If Jobart purchases the part, it can use the released productive capacity to generate additional income of $30,000 from producing a different product. When conducting incremental analysis in this make‐or‐buy decision, the company should:

(a) ignore the $30,000.

(b) add $30,000 to other costs in the “Make” column.

(c) add $30,000 to other costs in the “Buy” column.

(d) subtract $30,000 from the other costs in the “Make” column.

(LO 3)

8. In a make‐or‐buy decision, relevant costs are:

(a) manufacturing costs that will be saved.

(b) the purchase price of the units.

(c) the opportunity cost.

(d) All of the above.

(LO 3)

9. Derek is performing incremental analysis in a make‐or‐buy decision for Item X. If Derek buys Item X, he can use its released productive capacity to produce Item Z. Derek will sell Item Z for $12,000 and incur production costs of $8,000. Derek's incremental analysis should include an opportunity cost of:

(a) $12,000.

(b) $8,000.

(c) $4,000.

(d) $0.

(LO 4)

10. The decision rule in a sell‐or‐process‐further decision is: process further as long as the incremental revenue from processing exceeds:

(a) incremental processing costs.

(b) variable processing costs.

(c) fixed processing costs.

(d) No correct answer is given.

(LO 4)

11. Walton, Inc. makes an unassembled product that it currently sells for $55. Production costs are $20. Walton is considering assembling the product and selling it for $68. The cost to assemble the product is estimated at $12. What decision should Walton make?

(a) Sell before assembly; net income per unit will be $12 greater.

(b) Sell before assembly; net income per unit will be $1 greater.

(c) Process further; net income per unit will be $13 greater.

(d) Process further; net income per unit will be $1 greater.

(LO 5)

12. In a decision to retain or replace equipment, the book value of the old equipment is a (an):

(a) opportunity cost.

(b) sunk cost.

(c) incremental cost.

(d) marginal cost.

(LO 6)

13. If an unprofitable segment is eliminated:

(a) net income will always increase.

(b) variable costs of the eliminated segment will have to be absorbed by other segments.

(c) fixed costs allocated to the eliminated segment will have to be absorbed by other segments.

(d) net income will always decrease.

(LO 6)

14. A segment of Hazard Inc. has the following data.

Sales

$200,000

Variable expenses

140,000

Fixed expenses

100,000

If this segment is eliminated, what will be the effect on the remaining company? Assume that 50% of the fixed expenses will be eliminated and the rest will be allocated to the segments of the remaining company.

(a) $120,000 increase.

(b) $10,000 decrease.

(c) $50,000 increase.

(d) $10,000 increase.

SOLUTIONS

1. (d) The order of the steps in the decision process is (2) determine and evaluate possible courses of action, (3) make the decision, and (1) review the results of decision. Choices (a), (b), and (c) list the steps in the incorrect order.

2. (b) Incremental analysis is the process of identifying the financial data that change under alternative courses of action, not the financial data that (a) do not change or (c) are mixed. Choice (d) is wrong as there is a correct answer given.

3. (c) Management ordinarily considers both financial and nonfinancial information in making business decisions. The other choices are incorrect because they are all limited to financial data and do not consider nonfinancial information.

4. (d) Fixed costs is the only relevant factor, that is, the only factor that differs across Alternatives A and B. The other choices are incorrect because they list either revenues, variable costs, or both, which are the same amounts for both alternatives.

5. (c) If the special offer is accepted and produced with unused capacity, variable cost per unit=$14variable cost per unit=$14, income per unit=($18−$14)income per unit=($18−$14), so net income will increase by $12,000 (3,000×$4)$12,000 (3,000×$4), not (a) decrease $6,000, (b) increase $6,000, or (d) increase $9,000.

6. (d) If the special offer is accepted and produced with unused capacity, variable cost per unit=$19 ($14 variable+$5 shipping costs)variable cost per unit=$19 ($14 variable+$5 shipping costs), income per unit=−$1 ($18−$19)income per unit=−$1 ($18−$19), so net income will decrease by $3,000 (3,000×−$1)$3,000 (3,000×−$1), not (a) increase $3,000, (b) increase $12,000, or (c) decrease $12,000.

7. (b) Jobart Company should add $30,000 to other costs in the “Make” column as it represents lost income of continuing to make the part in‐house. The other choices are incorrect because the $30,000 (a) should not be ignored as it is an opportunity cost, (c) represents potential lost income if the company continues to make the part instead of buying it so therefore should not be placed in the “Buy” column, and (d) should be added to, not subtracted from, the other costs in the “Make” column.

8. (d) All the costs in choices (a), (b), and (c) are relevant in a make‐or‐buy decision. So although choices (a), (b), and (c) are true statements, choice (d) is a better answer.

9. (c) Derek's opportunity cost in its make‐or‐buy decision is $12,000 (revenue for Item Z)−$8,000 (production costs for Item Z)=$4,000$12,000 (revenue for Item Z)−$8,000 (production costs for Item Z)=$4,000, not (a) $12,000, (b) $8,000, or (d) $0.

10. (a) The decision rule in a sell‐or‐process‐further decision is to process further as long as the incremental revenue from such processing exceeds incremental processing costs, not (b) variable processing costs or (c) fixed processing costs. Choice (d) is wrong as there is a correct answer given.

11. (d) If Walton processes further, net income per unit will increase $13 ($68−$55)$13 ($68−$55), which is $1 more than its additional production costs ($12). The other choices are therefore incorrect.

12. (b) In the decision to retain or replace equipment, the book value of the old equipment is a sunk cost (it reflects the original cost less accumulated depreciation, neither of which is relevant to the decision), not (a) an opportunity cost, (c) an incremental cost, or (d) a marginal cost.

13. (c) Even though the segment is eliminated, the fixed costs allocated to that segment will still have to be covered. This is done by having other segments absorb the fixed costs of that segment. Choices (a) and (d) are incorrect because net income can either increase or decrease if a segment is eliminated. Choice (b) is incorrect because when a segment is eliminated, the variable costs of that segment will also be eliminated and will not need to be absorbed by other segments.

14. (b) If the segment continues, net income=−$40,000 ($200,000−$140,000−$100,000)net income=−$40,000 ($200,000−$140,000−$100,000). If the segment is eliminated, the contribution margin will also be eliminated but $50,000 ($100,000×.50)$50,000 ($100,000×.50) of the fixed costs will remain. Therefore, the effect of eliminating the segment will be a $10,000 decrease not (a) a $120,000 increase, (c) a $50,000 increase, or (d) a $10,000 increase.

PRACTICE EXERCISES

Use incremental analysis for make‐or‐buy decision.

(LO 3)

1. Maningly Inc. has been manufacturing its own lampshades for its table lamps. The company is currently operating at 100% of capacity. Variable manufacturing overhead is charged to production at the rate of 50% of direct labor cost. The direct materials and direct labor cost per unit to make the lampshades are $4 and $6, respectively. Normal production is 50,000 table lamps per year.

A supplier offers to make the lampshades at a price of $13.50 per unit. If Maningly accepts the supplier's offer; all variable manufacturing costs will be eliminated, but the $50,000 of fixed manufacturing overhead currently being charged to the lampshades will have to be absorbed by other products.

INSTRUCTIONS

(a) Prepare the incremental analysis for the decision to make or buy the lampshades.

(b) Should Maningly buy the lampshades?

(c) Would your answer be different in (b) if the productive capacity released by not making the lampshades could be used to produce income of $40,000?

SOLUTION

1. (a)

Make

Buy

Net Income Increase (Decrease)

Direct materials (50,000 × $4.00)

$200,000

$      0

$ 200,000

Direct labor (50,000 × $6.00)

300,000

0

  300,000

Variable manufacturing costs ($300,000 × 50%)

150,000

0

  150,000

Fixed manufacturing costs

50,000

50,000

         0

Purchase price (50,000 × $13.50)

       0

 675,000

 (675,000)

  Total annual cost

$700,000

$725,000

$ (25,000)

(b) No, Maningly should not purchase the lampshades. As indicated by the incremental analysis, it would cost the company $25,000 more to purchase the lampshades.

(c) Yes, by purchasing the lampshades, a total cost saving of $15,000 will result as shown below.

Make

Buy

Net Income Increase (Decrease)

Total annual cost (from (a))

$700,000

$725,000

$(25,000)

Opportunity cost

  40,000

       0

  40,000

Total cost

$740,000

$725,000

$ 15,000 

Use incremental analysis for whether to sell or process materials further.

(LO 4)

2. A company manufactures three products using same production process. The costs incurred up to the split‐off point are $200,000. These costs are allocated to the products on the basis of their sales value at the split‐off point. The number of units produced, the selling prices per unit of the three products at the split‐off point and after further processing, and the additional processing costs are as follows.

Product

Number of Units Produced

Selling Price at Split‐Off

Selling Price after Processing

Additional Processing Costs

D

3,000

$11.00

$15.00

$14,000

E

6,000

 12.00

 16.20

 16,000

F

2,000

 19.40

 24.00

  9,000

INSTRUCTIONS

(a) Which information is relevant to the decision on whether or not to process the products further? Explain why this information is relevant.

(b) Which product(s) should be processed further and which should be sold at the split‐off point?

(c) Would your decision be different if the company was using the quantity of output to allocate joint costs? Explain.

(CGA adapted)

SOLUTION

2. (a) The costs that are relevant in this decision are the incremental revenues and the incremental costs associated with processing the material past the split‐off point. Any costs incurred up to the split‐off point are sunk costs and therefore irrelevant to this decision.

(b) Revenue after further processing:

  Product D: $45,000 (3,000 units × $15.00 per unit)

  Product E: $97,200 (6,000 units × $16.20 per unit)

  Product F: $48,000 (2,000 units × $24.00 per unit)

  Revenue at split-off:

  Product D: $33,000 (3,000 units × $11.00 per unit)

  Product E: $72,000 (6,000 units × $12.00 per unit)

  Product F: $38,800 (2,000 units × $19.40 per unit)

D

E

F

Incremental revenue

$ 12,000 a

$ 25,200 b

$ 9,200 c

Incremental cost

 (14,000)

 (16,000)

 (9,000)

Increase (decrease) in profit

$ (2,000)

$  9,200 

$   200 

a  $45,000 − $ 33,000

b  $97,200 − $ 72,000

c  $48,000 − $ 38,800

(c) The decision would remain the same. It does not matter how the joint costs are allocated because joint costs are irrelevant to this decision.

Use incremental analysis for retaining or replacing equipment.

(LO 5)

3. Tek Enterprises uses a computer to handle its sales invoices. Lately, business has been so good that it takes an extra 3 hours per night, plus every third Saturday, to keep up with the volume of sales invoices. Management is considering updating its computer with a faster model that would eliminate all of the overtime processing.

Current Machine

New Machine

Original purchase cost

$15,000

$25,000

Accumulated depreciation

  6,000

Estimated operating costs

 25,000

20,000

Useful life

 6 years

6 years

If sold now, the current machine would have a salvage value of $5,000. If operated for the remainder of its useful life, the current machine would have zero salvage value. The new machine is expected to have zero salvage value after 6 years.

INSTRUCTIONS

Should the current machine be replaced? (Ignore the time value of money.)

SOLUTION

3.

Retain Machine

Replace Machine

Net Income Increase (Decrease)

Operating costs

$150,000 *

$120,000 **

$30,000 

New machine cost (depr.)

0 

 25,000 

(25,000)

Salvage value (old)

       0

  (5,000) 

  5,000

  Total

$150,000 

$140,000 

$10,000 

*  $25,000 × 6

**  $20,000 × 6

The current machine should be replaced. The incremental analysis shows that net income for the 6‐year period will be $10,000 higher by replacing the current machine.

Use incremental analysis for elimination of division.

(LO 6)

4. Benai Lorenzo, a recent graduate of Bonita's accounting program, evaluated the operating performance of Wasson Company's six divisions. Benai made the following presentation to the Wasson board of directors and suggested the Ortiz Division be eliminated. “If the Ortiz Division is eliminated,” she said, “our total profits would increase by $23,870.”

The Other Five Divisions

Ortiz Division

Total

Sales

$1,664,200

$ 96,200 

$1,760,400

Cost of goods sold

   978,520

  76,470

 1,054,990

Gross profit

   685,680

  19,730 

   705,410

Operating expenses

   527,940

  43,600

   571,540

Net income

$  157,740

$(23,870)

$  133,870

In the Ortiz Division, cost of goods sold is $70,000 variable and $6,470 fixed, and operating expenses are $15,000 variable and $28,600 fixed. None of the Ortiz Division's fixed costs will be eliminated if the division is discontinued.

INSTRUCTIONS

Is Benai right about eliminating the Ortiz Division? Prepare a schedule to support your answer.

SOLUTION

4.

Continue

Eliminate

Net Income Increase (Decrease)

Sales

$ 96,200

$      0

$(96,200)

Variable expenses

  Cost of goods sold

70,000 

0 

 70,000

  Operating expenses

 15,000

       0

 15,000

    Total variable

 85,000

       0

 85,000

Contribution margin

 11,200

       0

 (11,200)

Fixed expenses

  Cost of goods sold

6,470 

6,470 

   0

  Operating expenses

 28,600

  28,600

      0

    Total fixed

 35,070

  35,070

      0

Net income (loss)

$(23,870)

$(35,070)

$(11,200)

Benai is incorrect. The incremental analysis shows that net income will be $11,200 less if the Ortiz Division is eliminated. This amount equals the contribution margin that would be lost by discontinuing the division.

PRACTICE PROBLEM

Use incremental analysis for a special order.

(LO 2)

Walston Company produces kitchen cabinets for homebuilders across the western United States. The cost of producing 5,000 cabinets is as follows.

Materials

  

$  500,000

Labor

  

250,000

Variable overhead

  

100,000

Fixed overhead

  

 400,000

Total

  

$1,250,000

Walston also incurs selling expenses of $20 per cabinet. Wellington Corp. has offered Walston $165 per cabinet for a special order of 1,000 cabinets. The cabinets would be sold to homebuilders in the eastern United States and thus would not conflict with Walston's current sales. Selling expenses per cabinet would be only $5 per cabinet. Walston has available capacity to do the work.

INSTRUCTIONS

(a) Prepare an incremental analysis for the special order.

(b) Should Walston accept the special order? Why or why not?

SOLUTION

(a) Relevant costs per unit would be:

Materials

$500,000/5,000

=

$100

Labor

250,000/5,000

=

50

Variable overhead

100,000/5,000

=

20

Selling expenses

   5

Total relevant cost per unit

$175

  

Reject Order

  

Accept Order

  

Net Income Increase (Decrease)

Revenues

  

$0

  

$165,000 *

  

$ 165,000 

Costs

  

 0

  

 175,000 **

  

 (175,000)

Net income

  

$0

  

$(10,000) 

  

$ (10,000)

*  $165 × 1,000;

**  $175 × 1,000

(b) Walston should reject the offer. The incremental benefit of $165 per cabinet is less than the incremental cost of $175. By accepting the order, Walston's net income would actually decline by $10,000.

WileyPLUS

Brief Exercises, DO IT! Exercises, Exercises, Problems, and many additional resources are available for practice in WileyPLUS.

QUESTIONS

1. What steps are frequently involved in management's decision‐making process?

2. Your roommate, Anna Polis, contends that accounting contributes to most of the steps in management's decision‐making process. Is your roommate correct? Explain.

3. “Incremental analysis involves the accumulation of information concerning a single course of action.” Do you agree? Why?

4. Sydney Greene asks for your help concerning the relevance of variable and fixed costs in incremental analysis. Help Sydney with her problem.

5. What data are relevant in deciding whether to accept an order at a special price?

6. Emil Corporation has an opportunity to buy parts at $9 each that currently cost $12 to make. What manufacturing costs are relevant to this make‐or‐buy decision?

7. Define the term “opportunity cost.” How may this cost be relevant in a make‐or‐buy decision?

8. What is the decision rule in deciding whether to sell a product or process it further?

9. What are joint products? What accounting issue results from the production process that creates joint products?

10. How are allocated joint costs treated when making a sell‐or‐process‐further decision?

11. Your roommate, Gale Dunham, is confused about sunk costs. Explain to your roommate the meaning of sunk costs and their relevance to a decision to retain or replace equipment.

12. Huang Inc. has one product line that is unprofitable. What circumstances may cause overall company net income to be lower if the unprofitable product line is eliminated?

BRIEF EXERCISES

Identify the steps in management's decision‐making process.

(LO 1), AP

BE20-1 The steps in management's decision‐making process are listed in random order below. Indicate the order in which the steps should be executed.

________ Make a decision

________ Review results of the decision

________ Identify the problem and assign responsibility

________ Determine and evaluate possible courses of action

Determine incremental changes.

(LO 1), AP

BE20-2 Bogart Company is considering two alternatives. Alternative A will have revenues of $160,000 and costs of $100,000. Alternative B will have revenues of $180,000 and costs of $125,000. Compare Alternative A to Alternative B showing incremental revenues, costs, and net income.

Determine whether to accept a special order.

(LO 2), AP

BE20-3 At Bargain Electronics, it costs $30 per unit ($20 variable and $10 fixed) to make an MP3 player that normally sells for $45. A foreign wholesaler offers to buy 3,000 units at $25 each. Bargain Electronics will incur special shipping costs of $3 per unit. Assuming that Bargain Electronics has excess operating capacity, indicate the net income (loss) Bargain Electronics would realize by accepting the special order.

Determine whether to make or buy a part.

(LO 3), AP

BE20-4 Manson Industries incurs unit costs of $8 ($5 variable and $3 fixed) in making an assembly part for its finished product. A supplier offers to make 10,000 of the assembly part at $6 per unit. If the offer is accepted, Manson will save all variable costs but no fixed costs. Prepare an analysis showing the total cost saving, if any, Manson will realize by buying the part.

Determine whether to sell or process further.

(LO 4), AP

BE20-5 Pine Street Inc. makes unfinished bookcases that it sells for $62. Production costs are $36 variable and $10 fixed. Because it has unused capacity, Pine Street is considering finishing the bookcases and selling them for $70. Variable finishing costs are expected to be $6 per unit with no increase in fixed costs. Prepare an analysis on a per unit basis showing whether Pine Street should sell unfinished or finished bookcases.

Determine whether to sell or process further, joint products.

(LO 4), AP

BE20-6 Each day, Adama Corporation processes 1 ton of a secret raw material into two resulting products, AB1 and XY1. When it processes 1 ton of the raw material, the company incurs joint processing costs of $60,000. It allocates $25,000 of these costs to AB1 and $35,000 of these costs to XY1. The resulting AB1 can be sold for $100,000. Alternatively, it can be processed further to make AB2 at an additional processing cost of $45,000, and sold for $150,000. Each day's batch of XY1 can be sold for $95,000. Or, it can be processed further to create XY2, at an additional processing cost of $50,000, and sold for $130,000. Discuss what products Adama Corporation should make.

Determine whether to retain or replace equipment.

(LO 5), AP

BE20-7 Bryant Company has a factory machine with a book value of $90,000 and a remaining useful life of 5 years. It can be sold for $30,000. A new machine is available at a cost of $400,000. This machine will have a 5‐year useful life with no salvage value. The new machine will lower annual variable manufacturing costs from $600,000 to $500,000. Prepare an analysis showing whether the old machine should be retained or replaced.

Determine whether to eliminate an unprofitable segment.

(LO 6), AP

BE20-8 Lisah, Inc., manufactures golf clubs in three models. For the year, the Big Bart line has a net loss of $10,000 from sales $200,000, variable costs $180,000, and fixed costs $30,000. If the Big Bart line is eliminated, $20,000 of fixed costs will remain. Prepare an analysis showing whether the Big Bart line should be eliminated.

DO IT!

EXERCISES

Determine incremental costs.

(LO 1), AN

DO IT! 20-1 Nathan T Corporation is comparing two different options. Nathan T currently uses Option 1, with revenues of $65,000 per year, maintenance expenses of $5,000 per year, and operating expenses of $26,000 per year. Option 2 provides revenues of $60,000 per year, maintenance expenses of $5,000 per year, and operating expenses of $22,000 per year. Option 1 employs a piece of equipment which was upgraded 2 years ago at a cost of $17,000. If Option 2 is chosen, it will free up resources that will bring in an additional $4,000 of revenue. Complete the following table to show the change in income from choosing Option 2 versus Option 1. Designate Sunk costs with an “S.”

  

Option 1

  

Option 2

  

Net Income Increase (Decrease)

  

Sunk (S)

Revenues

  

  

  

Maintenance expenses

  

  

  

Operating expenses

  

  

  

Equipment upgrade

  

  

  

Opportunity cost

  

  

  

Evaluate special order.

(LO 2), AN

DO IT! 20-2 Maize Company incurs a cost of $35 per unit, of which $20 is variable, to make a product that normally sells for $58. A foreign wholesaler offers to buy 6,000 units at $30 each. Maize will incur additional costs of $4 per unit to imprint a logo and to pay for shipping. Compute the increase or decrease in net income Maize will realize by accepting the special order, assuming Maize has sufficient excess operating capacity. Should Maize Company accept the special order?

Evaluate make‐or‐buy opportunity.

(LO 3), AN

DO IT! 20-3 Wilma Company must decide whether to make or buy some of its components. The costs of producing 60,000 switches for its generators are as follows.

Direct materials

$30,000

Variable overhead

$45,000

Direct labor

$42,000

Fixed overhead

$60,000

Instead of making the switches at an average cost of $2.95 ($177,000÷60,000)$2.95 ($177,000÷60,000), the company has an opportunity to buy the switches at $2.70 per unit. If the company purchases the switches, all the variable costs and one‐fourth of the fixed costs will be eliminated.

(a) Prepare an incremental analysis showing whether the company should make or buy the switches.

(b) Would your answer be different if the released productive capacity will generate additional income of $34,000?

Sell or process further.

(LO 4), AP

DO IT! 20-4 Mesa Verde manufactures unpainted furniture for the do‐it‐yourself (DIY) market. It currently sells a table for $75. Production costs are $40 variable and $10 fixed. Mesa Verde is considering staining and sealing the table to sell it for $100. Variable costs to finish each table are expected to be $19, and fixed costs are expected to be $3. Prepare an analysis showing whether Mesa Verde should sell unpainted or finished tables.

Repair or replace equipment.

(LO 5), AP

DO IT! 20-5 Darcy Roofing is faced with a decision. The company relies very heavily on the use of its 60‐foot extension lift for work on large homes and commercial properties. Last year, Darcy Roofing spent $60,000 refurbishing the lift. It has just determined that another $40,000 of repair work is required. Alternatively, it has found a newer used lift that is for sale for $170,000. The company estimates that both lifts would have useful lives of 6 years. The new lift is more efficient and thus would reduce operating expenses by about $20,000 per year. Darcy Roofing could also rent out the new lift for about $10,000 per year. The old lift is not suitable for rental. The old lift could currently be sold for $25,000 if the new lift is purchased. Prepare an incremental analysis showing whether the company should repair or replace the equipment.

Analyze whether to eliminate unprofitable segment.

(LO 6), AP

DO IT! 20-6 Gator Corporation manufactures several types of accessories. For the year, the gloves and mittens line had sales of $500,000, variable expenses of $370,000, and fixed expenses of $150,000. Therefore, the gloves and mittens line had a net loss of $20,000. If Gator eliminates the line, $38,000 of fixed costs will remain. Prepare an analysis showing whether the company should eliminate the gloves and mittens line.

EXERCISES

Analyze statements about decision‐making and incremental analysis.

(LO 1), C

E20-1 As a study aid, your classmate Pascal Adams has prepared the following list of statements about decision‐making and incremental analysis.

1. The first step in management's decision‐making process is, “Determine and evaluate possible courses of action.”

2. The final step in management's decision‐making process is to actually make the decision.

3. Accounting's contribution to management's decision‐making process occurs primarily in evaluating possible courses of action and in reviewing the results.

4. In making business decisions, management ordinarily considers only financial information because it is objectively determined.

5. Decisions involve a choice among alternative courses of action.

6. The process used to identify the financial data that change under alternative courses of action is called incremental analysis.

7. Costs that are the same under all alternative courses of action sometimes affect the decision.

8. When using incremental analysis, some costs will always change under alternative courses of action, but revenues will not.

9. Variable costs will change under alternative courses of action, but fixed costs will not.

Instructions

Identify each statement as true or false. If false, indicate how to correct the statement.

Use incremental analysis for special‐order decision.

(LO 2), AN

E20-2 Gruden Company produces golf discs which it normally sells to retailers for $7 each. The cost of manufacturing 20,000 golf discs is:

Materials

  

$ 10,000

Labor

  

30,000

Variable overhead

  

20,000

Fixed overhead

  

 40,000

Total

  

$100,000

Gruden also incurs 5% sales commission ($0.35) on each disc sold.

McGee Corporation offers Gruden $4.80 per disc for 5,000 discs. McGee would sell the discs under its own brand name in foreign markets not yet served by Gruden. If Gruden accepts the offer, its fixed overhead will increase from $40,000 to $46,000 due to the purchase of a new imprinting machine. No sales commission will result from the special order.

Instructions

(a) Prepare an incremental analysis for the special order.

(b) Should Gruden accept the special order? Why or why not?

(c) What assumptions underlie the decision made in part (b)?

Use incremental analysis for special order.

(LO 2), AN

E20-3 Moonbeam Company manufactures toasters. For the first 8 months of 2017, the company reported the following operating results while operating at 75% of plant capacity:

Sales (350,000 units)

  

$4,375,000

Cost of goods sold

  

 2,600,000

Gross profit

  

1,775,000

Operating expenses

  

840,000

Net income

  

$  935,000

Cost of goods sold was 70% variable and 30% fixed; operating expenses were 80% variable and 20% fixed.

In September, Moonbeam receives a special order for 15,000 toasters at $7.60 each from Luna Company of Ciudad Juarez. Acceptance of the order would result in an additional $3,000 of shipping costs but no increase in fixed costs.

Instructions

(a) Prepare an incremental analysis for the special order.

(b) Should Moonbeam accept the special order? Why or why not?

Use incremental analysis for special order.

(LO 2), AN

E20-4 Klean Fiber Company is the creator of Y‐Go, a technology that weaves silver into its fabrics to kill bacteria and odor on clothing while managing heat. Y‐Go has become very popular in undergarments for sports activities. Operating at capacity, the company can produce 1,000,000 Y‐Go undergarments a year. The per unit and the total costs for an individual garment when the company operates at full capacity are as follows.

  

Per Undergarment

  

Total

Direct materials

  

$2.00

  

$2,000,000

Direct labor

  

 0.75

  

750,000

Variable manufacturing overhead

  

 1.00

  

1,000,000

Fixed manufacturing overhead

  

 1.50

  

1,500,000

Variable selling expenses

  

 0.25

  

  250,000

Totals

  

$5.50

  

$5,500,000

The U.S. Army has approached Klean Fiber and expressed an interest in purchasing 250,000 Y‐Go undergarments for soldiers in extremely warm climates. The Army would pay the unit cost for direct materials, direct labor, and variable manufacturing overhead costs. In addition, the Army has agreed to pay an additional $1 per undergarment to cover all other costs and provide a profit. Presently, Klean Fiber is operating at 70% capacity and does not have any other potential buyers for Y‐Go. If Klean Fiber accepts the Army's offer, it will not incur any variable selling expenses related to this order.

Instructions

Using incremental analysis, determine whether Klean Fiber should accept the Army's offer.

Use incremental analysis for make‐or‐buy decision.

(LO 3), AN

E20-5 Pottery Ranch Inc. has been manufacturing its own finials for its curtain rods. The company is currently operating at 100% of capacity, and variable manufacturing overhead is charged to production at the rate of 70% of direct labor cost. The direct materials and direct labor cost per unit to make a pair of finials are $4 and $5, respectively. Normal production is 30,000 curtain rods per year.

A supplier offers to make a pair of finials at a price of $12.95 per unit. If Pottery Ranch accepts the supplier's offer, all variable manufacturing costs will be eliminated, but the $45,000 of fixed manufacturing overhead currently being charged to the finials will have to be absorbed by other products.

Instructions

(a) Prepare the incremental analysis for the decision to make or buy the finials.

(b) Should Pottery Ranch buy the finials?

(a) Would your answer be different in (b) if the productive capacity released by not making the finials could be used to produce income of $20,000?

Use incremental analysis for make‐or‐buy decision.

(LO 3), E

E20-6 Jobs, Inc. has recently started the manufacture of Tri‐Robo, a three‐wheeled robot that can scan a home for fires and gas leaks and then transmit this information to a smartphone. The cost structure to manufacture 20,000 Tri‐Robos is as follows.

  

Cost

Direct materials ($50 per robot)

  

$1,000,000

Direct labor ($40 per robot)

  

800,000

Variable overhead ($6 per robot)

  

120,000

Allocated fixed overhead ($30 per robot)

  

   600,000

Total

  

$2,520,000

Jobs is approached by Tienh Inc., which offers to make Tri‐Robo for $115 per unit or $2,300,000.

Instructions

(a) Using incremental analysis, determine whether Jobs should accept this offer under each of the following independent assumptions.

1. Assume that $405,000 of the fixed overhead cost can be avoided.

2. Assume that none of the fixed overhead can be avoided. However, if the robots are purchased from Tienh Inc., Jobs can use the released productive resources to generate additional income of $375,000.

(b) Describe the qualitative factors that might affect the decision to purchase the robots from an outside supplier.

Prepare incremental analysis for make‐or‐buy decision.

(LO 3), E

E20-7 Riggs Company purchases sails and produces sailboats. It currently produces 1,200 sailboats per year, operating at normal capacity, which is about 80% of full capacity. Riggs purchases sails at $250 each, but the company is considering using the excess capacity to manufacture the sails instead. The manufacturing cost per sail would be $100 for direct materials, $80 for direct labor, and $90 for overhead. The $90 overhead is based on $78,000 of annual fixed overhead that is allocated using normal capacity.

The president of Riggs has come to you for advice. “It would cost me $270 to make the sails,” she says, “but only $250 to buy them. Should I continue buying them, or have I missed something?”

Instructions

(a) Prepare a per unit analysis of the differential costs. Briefly explain whether Riggs should make or buy the sails.

(b) If Riggs suddenly finds an opportunity to rent out the unused capacity of its factory for $77,000 per year, would your answer to part (a) change? Briefly explain.

(c) Identify three qualitative factors that should be considered by Riggs in this make‐or-buy decision.

(CGA adapted)

Prepare incremental analysis concerning make‐or‐buy decision.

(LO 3), E

E20-8 Innova uses 1,000 units of the component IMC2 every month to manufacture one of its products. The unit costs incurred to manufacture the component are as follows.

Direct materials

  

$ 65.00

Direct labor

  

45.00

Overhead

  

 126.50

Total

  

$236.50

Overhead costs include variable material handling costs of $6.50, which are applied to products on the basis of direct material costs. The remainder of the overhead costs are applied on the basis of direct labor dollars and consist of 60% variable costs and 40% fixed costs.

A vendor has offered to supply the IMC2 component at a price of $200 per unit.

Instructions

(a) Should Innova purchase the component from the outside vendor if Innova's capacity remains idle?

(b) Should Innova purchase the component from the outside vendor if it can use its facilities to manufacture another product? What information will Innova need to make an accurate decision? Show your calculations.

(c) What are the qualitative factors that Innova will have to consider when making this decision?

(CGA adapted)

Use incremental analysis for further processing of materials decision.

(LO 4), AN

E20-9 Anna Garden recently opened her own basketweaving studio. She sells finished baskets in addition to the raw materials needed by customers to weave baskets of their own. Anna has put together a variety of raw material kits, each including materials at various stages of completion. Unfortunately, owing to space limitations, Anna is unable to carry all varieties of kits originally assembled and must choose between two basic packages.

The basic introductory kit includes undyed, uncut reeds (with dye included) for weaving one basket. This basic package costs Anna $16 and sells for $30. The second kit, called Stage 2, includes cut reeds that have already been dyed. With this kit the customer need only soak the reeds and weave the basket. Anna is able to produce the second kit by using the basic materials included in the first kit and adding one hour of her own time, which she values at $18 per hour. Because she is more efficient at cutting and dying reeds than her average customer, Anna is able to make two kits of the dyed reeds, in one hour, from one kit of undyed reeds. The Stage 2 kit sells for $36.

Instructions

Determine whether Anna's basketweaving studio should carry the basic introductory kit with undyed and uncut reeds or the Stage 2 kit with reeds already dyed and cut. Prepare an incremental analysis to support your answer.

Determine whether to sell or process further, joint products.

(LO 4), AN

E20-10 Stahl Inc. produces three separate products from a common process costing $100,000. Each of the products can be sold at the split‐off point or can be processed further and then sold for a higher price. Shown below are cost and selling price data for a recent period.

  

Sales Value at Split-Off Point

  

Cost to Process Further

  

Sales Value after Further Processing

Product 10

  

$60,000

  

$100,000

  

$190,000

Product 12

  

 15,000

  

  30,000

  

  35,000

Product 14

  

 55,000

  

 150,000

  

 215,000

Instructions

(a) Determine total net income if all products are sold at the split‐off point.

(a) Determine total net income if all products are sold after further processing.

(a) Using incremental analysis, determine which products should be sold at the split‐off point and which should be processed further.

(a) Determine total net income using the results from (c) and explain why the net income is different from that determined in (b).

Determine whether to sell or process further, joint products.

(LO 4), AN

E20-11 Kirk Minerals processes materials extracted from mines. The most common raw material that it processes results in three joint products: Spock, Uhura, and Sulu. Each of these products can be sold as is, or each can be processed further and sold for a higher price. The company incurs joint costs of $180,000 to process one batch of the raw material that produces the three joint products. The following cost and sales information is available for one batch of each product.

  

Sales Value at Split-Off Point

  

Allocated Joint Costs

  

Cost to Process Further

  

Sales Value of Processed Product

Spock

  

$210,000

  

$40,000

  

$110,000

  

$300,000

Uhura

  

 300,000

  

 60,000

  

  85,000

  

 400,000

Sulu

  

 455,000

  

 80,000

  

 250,000

  

 800,000

Instructions

Determine whether each of the three joint products should be sold as is, or processed further.

Prepare incremental analysis for whether to sell or process materials further.

(LO 4), E

E20-12 A company manufactures three products using the same production process. The costs incurred up to the split‐off point are $200,000. These costs are allocated to the products on the basis of their sales value at the split‐off point. The number of units produced, the selling prices per unit of the three products at the split‐off point and after further processing, and the additional processing costs are as follows.

Product

Number of Units Produced

Selling Price at Split-Off

Selling Price after Processing

Additional Processing Costs

D

4,000

$10.00

$15.00

$14,000

E

6,000

 11.60

 16.20

 20,000

F

2,000

 19.40

 22.60

  9,000

Instructions

(a) Which information is relevant to the decision on whether or not to process the products further? Explain why this information is relevant.

(b) Which product(s) should be processed further and which should be sold at the split‐off point?

(c) Would your decision be different if the company was using the quantity of output to allocate joint costs? Explain.

(CGA adapted)

Use incremental analysis for retaining or replacing equipment decision.

(LO 5), E

E20-13 On January 2, 2016, Twilight Hospital purchased a $100,000 special radiology scanner from Bella Inc. The scanner had a useful life of 4 years and was estimated to have no disposal value at the end of its useful life. The straight‐line method of depreciation is used on this scanner. Annual operating costs with this scanner are $105,000.

Approximately one year later, the hospital is approached by Dyno Technology salesperson, Jacob Cullen, who indicated that purchasing the scanner in 2016 from Bella Inc. was a mistake. He points out that Dyno has a scanner that will save Twilight Hospital $25,000 a year in operating expenses over its 3‐year useful life. Jacob notes that the new scanner will cost $110,000 and has the same capabilities as the scanner purchased last year. The hospital agrees that both scanners are of equal quality. The new scanner will have no disposal value. Jacob agrees to buy the old scanner from Twilight Hospital for $50,000.

Instructions

(a) If Twilight Hospital sells its old scanner on January 2, 2017, compute the gain or loss on the sale.

(b) Using incremental analysis, determine if Twilight Hospital should purchase the new scanner on January 2, 2017.

(c) Explain why Twilight Hospital might be reluctant to purchase the new scanner, regardless of the results indicated by the incremental analysis in (b).

Use incremental analysis for retaining or replacing equipment decision.

(LO 5), AN

E20-14 Johnson Enterprises uses a computer to handle its sales invoices. Lately, business has been so good that it takes an extra 3 hours per night, plus every third Saturday, to keep up with the volume of sales invoices. Management is considering updating its computer with a faster model that would eliminate all of the overtime processing.

Current Machine

New Machine

Original purchase cost

$15,000

$25,000

Accumulated depreciation

$ 6,000

Estimated annual operating costs

$25,000

 $20,000

Remaining useful life

 5 years

 5 years

If sold now, the current machine would have a salvage value of $6,000. If operated for the remainder of its useful life, the current machine would have zero salvage value. The new machine is expected to have zero salvage value after 5 years.

Instructions

Should the current machine be replaced?

Use incremental analysis concerning elimination of division.

(LO 6), AN

E20-15 Veronica Mars, a recent graduate of Bell's accounting program, evaluated the operating performance of Dunn Company's six divisions. Veronica made the following presentation to Dunn's board of directors and suggested the Percy Division be eliminated. “If the Percy Division is eliminated,” she said, “our total profits would increase by $26,000.”

The Other Five Divisions

Percy Division

Total

Sales

$1,664,200

$100,000 

$1,764,200

Cost of goods sold

   978,520

  76,000

 1,054,520

Gross profit

  685,680

24,000 

709,680

Operating expenses

   527,940

  50,000

   577,940

Net income

$  157,740

$(26,000)

$  131,740

In the Percy Division, cost of goods sold is $61,000 variable and $15,000 fixed, and operating expenses are $30,000 variable and $20,000 fixed. None of the Percy Division's fixed costs will be eliminated if the division is discontinued.

Instructions

Is Veronica right about eliminating the Percy Division? Prepare a schedule to support your answer.

Use incremental analysis for elimination of a product line.

(LO 6), AN

E20-16 Cawley Company makes three models of tasers. Information on the three products is given below.

Tingler

Shocker

Stunner

Sales

$300,000

$500,000

$200,000 

Variable expenses

 150,000

 200,000

 145,000

Contribution margin

150,000

300,000

55,000 

Fixed expenses

 120,000

 230,000

  95,000

Net income

$ 30,000

$ 70,000

$ (40,000)

Fixed expenses consist of $300,000 of common costs allocated to the three products based on relative sales, and additional fixed expenses of $30,000 (Tingler), $80,000 (Shocker), and $35,000 (Stunner). The common costs will be incurred regardless of how many models are produced. The other fixed expenses would be eliminated if a model is phased out.

James Watt, an executive with the company, feels the Stunner line should be discontinued to increase the company's net income.

Instructions

(a) Compute current net income for Cawley Company.

(b) Compute net income by product line and in total for Cawley Company if the company discontinues the Stunner product line. (Hint: Allocate the $300,000 common costs to the two remaining product lines based on their relative sales.)

(c) Should Cawley eliminate the Stunner product line? Why or why not?

Prepare incremental analysis concerning keeping or dropping a product to maximize operating income.

(LO 6), AN

E20-17 Tharp Company operates a small factory in which it manufactures two products: C and D. Production and sales results for last year were as follows.

C

D

Units sold

9,000

20,000

Selling price per unit

$95

$75

Variable cost per unit

50

40

Fixed cost per unit

24

24

For purposes of simplicity, the firm averages total fixed costs over the total number of units of C and D produced and sold.

The research department has developed a new product (E) as a replacement for product D. Market studies show that Tharp Company could sell 10,000 units of E next year at a price of $115; the variable cost per unit of E is $45. The introduction of product E will lead to a 10% increase in demand for product C and discontinuation of product D. If the company does not introduce the new product, it expects next year's results to be the same as last year's.

Instructions

Should Tharp Company introduce product E next year? Explain why or why not. Show calculations to support your decision.

(CMA‐Canada adapted)

Identify relevant costs for different decisions.

(LO 1, 2, 3, 4, 5, 6), C

E20-18 The costs listed below relate to a variety of different decision situations.

Cost

Decision

 1. Unavoidable fixed overhead

Eliminate an unprofitable segment

 2. Direct labor

Make or buy

 3. Original cost of old equipment

Equipment replacement

 4. Joint production costs

Sell or process further

 5. Opportunity cost

Accepting a special order

 6. Segment manager's salary

Eliminate an unprofitable segment (manager will be terminated)

 7. Cost of new equipment

Equipment replacement

 8. Incremental production costs

Sell or process further

 9. Direct materials

Equipment replacement (the amount of materials required does not change)

10. Rent expense

Purchase or lease a building

Instructions

For each cost listed above, indicate if it is relevant or not to the related decision. For those costs determined to be irrelevant, briefly explain why.

EXERCISES: SET B AND CHALLENGE EXERCISES

Visit the book's companion website, at  www.wiley.com/college/kimmel , and choose the Student Companion site to access Exercises: Set B and Challenge Exercises.

PROBLEMS: SET A

Use incremental analysis for special order and identify nonfinancial factors in the decision.

(LO 2), E

P20-1A ThreePoint Sports Inc. manufactures basketballs for the Women's National Basket‐ball Association (WNBA). For the first 6 months of 2017, the company reported the following operating results while operating at 80% of plant capacity and producing 120,000 units.

  

Amount

Sales

  

$4,800,000

Cost of goods sold

  

3,600,000

Selling and administrative expenses

  

   405,000

Net income

  

$  795,000

Fixed costs for the period were cost of goods sold $960,000, and selling and administrative expenses $225,000.

In July, normally a slack manufacturing month, ThreePoint Sports receives a special order for 10,000 basketballs at $28 each from the Greek Basketball Association (GBA). Acceptance of the order would increase variable selling and administrative expenses $0.75 per unit because of shipping costs but would not increase fixed costs and expenses.

Instructions

(a) Prepare an incremental analysis for the special order.

(a) NI increase $37,500

(b) Should ThreePoint Sports Inc. accept the special order? Explain your answer.

(c) What is the minimum selling price on the special order to produce net income of $5.00 per ball?

(d) What nonfinancial factors should management consider in making its decision?

Use incremental analysis related to make or buy, consider opportunity cost, and identify nonfinancial factors.

(LO 3), E

P20-2A The management of Shatner Manufacturing Company is trying to decide whether to continue manufacturing a part or to buy it from an outside supplier. The part, called CISCO, is a component of the company's finished product.

The following information was collected from the accounting records and production data for the year ending December 31, 2017.

1. 8,000 units of CISCO were produced in the Machining Department.

2. Variable manufacturing costs applicable to the production of each CISCO unit were: direct materials $4.80, direct labor $4.30, indirect labor $0.43, utilities $0.40.

3. Fixed manufacturing costs applicable to the production of CISCO were:

Cost Item

  

Direct

  

Allocated

Depreciation

  

$2,100

  

$  900

Property taxes

  

  500

  

  200

Insurance

  

   900

  

   600

  

$3,500

  

$1,700

4. All variable manufacturing and direct fixed costs will be eliminated if CISCO is purchased. Allocated costs will have to be absorbed by other production departments.

5. The lowest quotation for 8,000 CISCO units from a supplier is $80,000.

6. If CISCO units are purchased, freight and inspection costs would be $0.35 per unit, and receiving costs totaling $1,300 per year would be incurred by the Machining Department.

Instructions

(a) Prepare an incremental analysis for CISCO. Your analysis should have columns for (1) Make CISCO, (2) Buy CISCO, and (3) Net Income Increase/(Decrease).

(a) NI (decrease) $(1,160)

(b) Based on your analysis, what decision should management make?

(c) Would the decision be different if Shatner Company has the opportunity to produce $3,000 of net income with the facilities currently being used to manufacture CISCO? Show computations.

(c) NI increase $1,840

(d) What nonfinancial factors should management consider in making its decision?

Determine if product should be sold or processed further.

(LO 4), AN

P20-3A Thompson Industrial Products Inc. (TIPI) is a diversified industrial‐cleaner processing company. The company's Dargan plant produces two products: a table cleaner and a floor cleaner from a common set of chemical inputs (CDG). Each week, 900,000 ounces of chemical input are processed at a cost of $210,000 into 600,000 ounces of floor cleaner and 300,000 ounces of table cleaner. The floor cleaner has no market value until it is converted into a polish with the trade name FloorShine. The additional processing costs for this conversion amount to $240,000.

FloorShine sells at $20 per 30‐ounce bottle. The table cleaner can be sold for $17 per 25‐ounce bottle. However, the table cleaner can be converted into two other products by adding 300,000 ounces of another compound (TCP) to the 300,000 ounces of table cleaner. This joint process will yield 300,000 ounces each of table stain remover (TSR) and table polish (TP). The additional processing costs for this process amount to $100,000. Both table products can be sold for $14 per 25‐ounce bottle.

The company decided not to process the table cleaner into TSR and TP based on the following analysis.

  

  

Process Further

  

Table Cleaner

  

Table Stain Remover (TSR)

  

Table Polish (TP)

  

Total

Production in ounces

  

 300,000

  

 300,000

  

 300,000

  

Revenues

  

$204,000

  

$168,000

  

$168,000

  

$336,000  

Costs:

  

  CDG costs

  

70,000 *

  

 52,500

  

 52,500

  

 105,000 **

  TCP costs

  

       0

  

  50,000

  

  50,000

  

 100,000  

    Total costs

  

  70,000

  

 102,500

  

 102,500

  

 205,000  

Weekly gross profit

  

$134,000 

  

$ 65,500

  

$ 65,500

  

$131,000  

*  If table cleaner is not processed further, it is allocated 1/3 of the $210,000 of CDG cost, which is equal to 1/3 of the total physical output.

**  If table cleaner is processed further, total physical output is 1,200,000 ounces. TSR and TP combined account for 50% of the total physical output and are each allocated 25% of the CDG cost.

Instructions

(a) Determine if management made the correct decision to not process the table cleaner further by doing the following.

(1) Calculate the company's total weekly gross profit assuming the table cleaner is not processed further.

(2) Calculate the company's total weekly gross profit assuming the table cleaner is processed further.

(2) Gross profit $186,000

(3) Compare the resulting net incomes and comment on management's decision.

(b) Using incremental analysis, determine if the table cleaner should be processed further.

(CMA adapted)

Compute gain or loss, and determine if equipment should be replaced.

(LO 5), S

P20-4A Last year (2016), Richter Condos installed a mechanized elevator for its tenants. The owner of the company, Ron Richter, recently returned from an industry equipment exhibition where he watched a computerized elevator demonstrated. He was impressed with the elevator's speed, comfort of ride, and cost efficiency. Upon returning from the exhibition, he asked his purchasing agent to collect price and operating cost data on the new elevator. In addition, he asked the company's accountant to provide him with cost data on the company's elevator. This information is presented below.

  

Old Elevator

  

New Elevator

Purchase price

  

$120,000

  

$160,000

Estimated salvage value

  

0

  

0

Estimated useful life

  

5 years

  

4 years

Depreciation method

  

Straight‐line

  

Straight‐line

Annual operating costs other than depreciation:

  

  

  Variable

  

$ 35,000

  

$ 10,000

  Fixed

  

23,000

  

8,500

Annual revenues are $240,000, and selling and administrative expenses are $29,000, regardless of which elevator is used. If the old elevator is replaced now, at the beginning of 2017, Richter Condos will be able to sell it for $25,000.

Instructions

(a) Determine any gain or loss if the old elevator is replaced.

(b) Prepare a 4‐year summarized income statement for each of the following assumptions:

1. The old elevator is retained.

2. The old elevator is replaced.

(b) (2) NI $539,000

(c) Using incremental analysis, determine if the old elevator should be replaced.

(c) NI increase $23,000

(d)  Write a memo to Ron Richter explaining why any gain or loss should be ignored in the decision to replace the old elevator.

Prepare incremental analysis concerning elimination of divisions.

(LO 6), AN

P20-5A Brislin Company has four operating divisions. During the first quarter of 2017, the company reported aggregate income from operations of $213,000 and the following divisional results.

  

Division

  

I

  

II

  

III

  

IV

Sales

  

$250,000 

  

$200,000 

  

$500,000

  

$450,000

Cost of goods sold

  

200,000

  

192,000

  

 300,000

  

 250,000

Selling and administrative expenses

  

  75,000

  

  60,000

  

  60,000

  

  50,000

Income (loss) from operations

  

$(25,000)

  

$(52,000)

  

$140,000

  

$150,000

Analysis reveals the following percentages of variable costs in each division.

I

II

III

IV

Cost of goods sold

70%

90%

80%

75%

Selling and administrative expenses

40

60

50

60

Discontinuance of any division would save 50% of the fixed costs and expenses for that division.

Top management is very concerned about the unprofitable divisions (I and II). Consensus is that one or both of the divisions should be discontinued.

Instructions

(a) Compute the contribution margin for Divisions I and II.

(a) I $80,000

(b) Prepare an incremental analysis concerning the possible discontinuance of (1) Division I and (2) Division II. What course of action do you recommend for each division?

(c) Prepare a columnar condensed income statement for Brislin Company, assuming Division II is eliminated. (Use the CVP format.) Division II's unavoidable fixed costs are allocated equally to the continuing divisions.

(c) Income III $132,800

(d) Reconcile the total income from operations ($213,000) with the total income from operations without Division II.

PROBLEMS: SET B AND SET C

Visit the book's companion website, at  www.wiley.com/college/kimmel , and choose the Student Companion site to access Problems: Set B and Set C.

CONTINUING PROBLEMS

CURRENT DESIGNS

EXCEL TUTORIAL

CD20 Current Designs faces a number of important decisions that require incremental analysis. Consider each of the following situations independently.

Situation 1 

Recently, Mike Cichanowski, owner and CEO of Current Designs, received a phone call from the president of a brewing company. He was calling to inquire about the possibility of Current Designs producing “floating coolers” for a promotion his company was planning. These coolers resemble a kayak but are about one‐third the size. They are used to float food and beverages while paddling down the river on a weekend leisure trip. The company would be interested in purchasing 100 coolers for the upcoming summer. It is willing to pay $250 per cooler. The brewing company would pick up the coolers upon completion of the order.

Mike met with Diane Buswell, controller, to identify how much it would cost Current Designs to produce the coolers. After careful analysis, the following costs were identified.

Direct materials

$80/unit

Variable overhead

$20/unit

Direct labor

$60/unit

Fixed overhead

$1,000

Current Designs would be able to modify an existing mold to produce the coolers. The cost of these modifications would be approximately $2,000.

Instructions

(a) Prepare an incremental analysis to determine whether Current Designs should accept this special order to produce the coolers.

(b) Discuss additional factors that Mike and Diane should consider if Current Designs is currently operating at full capacity.

Situation 2

Current Designs is always working to identify ways to increase efficiency while becoming more environmentally conscious. During a recent brainstorming session, one employee suggested to Diane Buswell, controller, that the company should consider replacing the current rotomold oven as a way to realize savings from reduced energy consumption. The oven operates on natural gas, using 17,000 therms of natural gas for an entire year. A new, energy‐efficient rotomold oven would operate on 15,000 therms of natural gas for an entire year. After seeking out price quotes from a few suppliers, Diane determined that it would cost approximately $250,000 to purchase a new, energy‐efficient rotomold oven. She determines that the expected useful life of the new oven would be 10 years, and it would have no salvage value at the end of its useful life. Current Designs would be able to sell the current oven for $10,000.

Instructions

(a) Prepare an incremental analysis to determine if Current Designs should purchase the new rotomold oven, assuming that the average price for natural gas over the next 10 years will be $0.65 per therm.

(b) Diane is concerned that natural gas prices might increase at a faster rate over the next 10 years. If the company projects that the average natural gas price of the next 10 years could be as high as $0.85 per therm, discuss how that might change your conclusion in (a).

Situation 3

One of Current Designs' competitive advantages is found in the ingenuity of its owner and CEO, Mike Cichanowski. His involvement in the design of kayak molds and production techniques has led to Current Designs being recognized as an industry leader in the design and production of kayaks. This ingenuity was evident in an improved design of one of the most important components of a kayak, the seat. The “Revolution Seating System” is a one‐of‐a‐kind, rotating axis seat that gives unmatched, full‐contact, under‐leg support. It is quickly adjustable with a lever‐lock system that allows for a customizable seat position that maximizes comfort for the rider.

Having just designed the “Revolution Seating System,” Current Designs must now decide whether to produce the seats internally or buy them from an outside supplier. The costs for Current Designs to produce the seats are as follows.

Direct materials

$20/unit

Direct labor

$15/unit

Variable overhead

$12/unit

Fixed overhead

$20,000

Current Designs will need to produce 3,000 seats this year; 25% of the fixed overhead will be avoided if the seats are purchased from an outside vendor. After soliciting prices from outside suppliers, the company determined that it will cost $50 to purchase a seat from an outside vendor.

Instructions

(a) Prepare an incremental analysis showing whether Current Designs should make or buy the “Revolution Seating System.”

(b) Would your answer in (a) change if the productive capacity released by not making the seats could be used to produce income of $20,000?

WATERWAYS

(This is a continuation of the Waterways problem from  Chapters 14 19 .)

WP20 Waterways Corporation is considering various business opportunities. It wants to make the best use of its production facilities to maximize income. This problem asks you to help Waterways do incremental analysis on these various opportunities.

Go to the book's companion website,  www.wiley.com/college/kimmel to find the remainder of this problem.

  EXPAND YOUR | CRITICAL THINKING

DECISION‐MAKING ACROSS THE ORGANIZATION

CT20-1 Aurora Company is considering the purchase of a new machine. The invoice price of the machine is $140,000, freight charges are estimated to be $4,000, and installation costs are expected to be $6,000. Salvage value of the new equipment is expected to be zero after a useful life of 5 years. Existing equipment could be retained and used for an additional 5 years if the new machine is not purchased. At that time, the salvage value of the equipment would be zero. If the new machine is purchased now, the existing machine would have to be scrapped. Aurora's accountant, Lisah Huang, has accumulated the following data regarding annual sales and expenses with and without the new machine.

1. Without the new machine, Aurora can sell 12,000 units of product annually at a per unit selling price of $100. If the new machine is purchased, the number of units produced and sold would increase by 10%, and the selling price would remain the same.

2. The new machine is faster than the old machine, and it is more efficient in its usage of materials. With the old machine the gross profit rate will be 25% of sales, whereas the rate will be 30% of sales with the new machine.

3. Annual selling expenses are $180,000 with the current equipment. Because the new equipment would produce a greater number of units to be sold, annual selling expenses are expected to increase by 10% if it is purchased.

4. Annual administrative expenses are expected to be $100,000 with the old machine, and $113,000 with the new machine.

5. The current book value of the existing machine is $36,000. Aurora uses straight‐line depreciation.

Instructions

With the class divided into groups, prepare an incremental analysis for the 5 years showing whether Aurora should keep the existing machine or buy the new machine. (Ignore income tax effects.)

E

MANAGERIAL ANALYSIS

CT20-2 MiniTek manufactures private‐label small electronic products, such as alarm clocks, calculators, kitchen timers, stopwatches, and automatic pencil sharpeners. Some of the products are sold as sets, and others are sold individually. Products are studied as to their sales potential, and then cost estimates are made. The Engineering Department develops production plans, and then production begins. The company has generally had very successful product introductions. Only two products introduced by the company have been discontinued.

One of the products currently sold is a multi‐alarm clock. The clock has four alarms that can be programmed to sound at various times and for varying lengths of time. The company has experienced a great deal of difficulty in making the circuit boards for the clocks. The production process has never operated smoothly. The product is unprofitable at the present time, primarily because of warranty repairs and product recalls. Two models of the clocks were recalled, for example, because they sometimes caused an electric shock when the alarms were being shut off. The Engineering Department is attempting to revise the manufacturing process, but the revision will take another 6 months at least.

The clocks were very popular when they were introduced, and since they are private‐label, the company has not suffered much from the recalls. Presently, the company has a very large order for several items from Kmart Stores. The order includes 5,000 of the multi‐alarm clocks. When the company suggested that Kmart purchase the clocks from another manufacturer, Kmart threatened to rescind the entire order unless the clocks were included.

The company has therefore investigated the possibility of having another company make the clocks for them. The clocks were bid for the Kmart order based on an estimated $6.90 cost to manufacture:

Circuit board, 1 each @ $2.00

$2.00

Plastic case, 1 each @ $0.80

0.80

Alarms, 4 @ $0.15 each

0.60

Labor, 15 minutes @ $12/hour

3.00

Overhead, $2.00 per labor hour

0.50

MiniTek could purchase clocks to fill the Kmart order for $10 from Trans‐Tech Asia, a Korean manufacturer with a very good quality record. Trans‐Tech has offered to reduce the price to $7.50 after MiniTek has been a customer for 6 months, placing an order of at least 1,000 units per month. If MiniTek becomes a “preferred customer” by purchasing 15,000 units per year, the price would be reduced still further to $4.50.

Omega Products, a local manufacturer, has also offered to make clocks for MiniTek. They have offered to sell 5,000 clocks for $5 each. However, Omega Products has been in business for only 6 months. They have experienced significant turnover in their labor force, and the local press has reported that the owners may face tax evasion charges soon. The owner of Omega Products is an electronic engineer, however, and the quality of the clocks is likely to be good.

If MiniTek decides to purchase the clocks from either Trans‐Tech or Omega, all the costs to manufacture could be avoided, except a total of $1,000 in overhead costs for machine depreciation. The machinery is fairly new, and has no alternate use.

Instructions

(a) What is the difference in profit under each of the alternatives if the clocks are to be sold for $14.50 each to Kmart?

(b) What are the most important nonfinancial factors that MiniTek should consider when making this decision?

(c) What do you think MiniTek should do in regard to the Kmart order? What should it do in regard to continuing to manufacture the multi‐alarm clocks? Be prepared to defend your answer.

E 

REAL‐WORLD FOCUS

CT20-3 Founded in 1983 and foreclosed in 1996 Beverly Hills Fan Company was located in Woodland Hills, California. With 23 employees and sales of less than $10 million, the company was relatively small. In 1992, management felt that there was potential for growth in the upscale market for ceiling fans and lighting. They were particularly optimistic about growth in Mexican and Canadian markets.

Presented below is information from the president's letter in one of the company's last annual reports.

BEVERLY HILLS FAN COMPANY President's Letter

An aggressive product development program was initiated during the past year resulting in new ceiling fan models planned for introduction this year. Award winning industrial designer Ron Rezek created several new fan models for the Beverly Hills Fan and L.A. Fan lines, including a new Showroom Collection, designed specifically for the architectural and designer markets. Each of these models has received critical acclaim, and order commitments for this year have been outstanding. Additionally, our Custom Color and special order fans continued to enjoy increasing popularity and sales gains as more and more customers desire fans that match their specific interior decors. Currently, Beverly Hills Fan Company offers a product line of over 100 models of contemporary, traditional, and transitional ceiling fans.

Instructions

(a) What points did the company management need to consider before deciding to offer the special‐order fans to customers?

(b) How would have incremental analysis been employed to assist in this decision?

C  CT20-4 Outsourcing by both manufacturers and service companies is becoming increasingly common. There are now many firms that specialize in outsourcing consulting.

Address: www.alsbridge.com, or go to  www.wiley.com/college/kimmel

Instructions

Go to the Web page of Alsbridge, Inc. at the address shown above, and answer the following questions.

(a) What are some of the types of outsourcing for which the company provides assistance?

(b) What is insourcing?

(c) What are some of the potential benefits of insourcing?

COMMUNICATION ACTIVITY

CT20-5Hank Jewell is a production manager at a metal fabricating plant. Last night, he read an article about a new piece of equipment that would dramatically reduce his division's costs. Hank was very excited about the prospect, and the first thing he did this morning was to bring the article to his supervisor, Preston Thiese, the plant manager. The following conversation occurred:

Hank: Preston, I thought you would like to see this article on the new PDD1130; they've made some fantastic changes that could save us millions of dollars.

Preston: I appreciate your interest, Hank, but I actually have been aware of the new machine for two months. The problem is that we just bought a new machine last year. We spent $2 million on that machine, and it was supposed to last us 12 years. If we replace it now, we would have to write its book value off of the books for a huge loss. If I go to top management now and say that I want a new machine, they will fire me. I think we should use our existing machine for a couple of years, and then when it becomes obvious that we have to have a new machine, I will make the proposal.

Instructions

Hank just completed a course in managerial accounting, and he believes that Preston is making a big mistake. Write a memo from Hank to Preston explaining Preston's decision‐making error.

E

ETHICS CASE

CT20-6 Blake Romney became Chief Executive Officer of Peters Inc. two years ago. At the time, the company was reporting lagging profits, and Blake was brought in to “stir things up.” The company has three divisions, electronics, fiber optics, and plumbing supplies. Blake has no interest in plumbing supplies, and one of the first things he did was to put pressure on his accountants to reallocate some of the company's fixed costs away from the other two divisions to the plumbing division. This had the effect of causing the plumbing division to report losses during the last two years; in the past it had always reported low, but acceptable, net income. Blake felt that this reallocation would shine a favorable light on him in front of the board of directors because it meant that the electronics and fiber optics divisions would look like they were improving. Given that these are “businesses of the future,” he believed that the stock market would react favorably to these increases, while not penalizing the poor results of the plumbing division. Without this shift in the allocation of fixed costs, the profits of the electronics and fiber optics divisions would not have improved. But now the board of directors has suggested that the plumbing division be closed because it is reporting losses. This would mean that nearly 500 employees, many of whom have worked for Peters their whole lives, would lose their jobs.

Instructions

(a) If a division is reporting losses, does that necessarily mean that it should be closed?

(b) Was the reallocation of fixed costs across divisions unethical?

(c) What should Blake do?

E

ALL ABOUT YOU

CT20-7 Managerial accounting techniques can be used in a wide variety of settings. As we have frequently pointed out, you can use them in many personal situations. They also can be useful in trying to find solutions for societal issues that appear to be hard to solve.

Instructions

Read the Fortune article, “The Toughest Customers: How Hardheaded Business Metrics Can Help the Hard‐core Homeless,” by Cait Murphy, available at http://money.cnn.com/magazines/fortune/fortune_archive/2006/04/03/8373067/index.htm. Answer the following questions.

(a) How does the article define “chronic” homelessness?

(b) In what ways does homelessness cost a city money? What are the estimated costs of a chronic homeless person to various cities?

(c) What are the steps suggested to address the problem?

(d) What is the estimated cost of implementing this program in New York? What results have been seen?

(e) In terms of incremental analysis, frame the relevant costs in this situation.

E

CONSIDERING YOUR COSTS AND BENEFITS

CT20-8 School costs money. Is this an expenditure that you should have avoided? A year of tuition at a public four‐year college costs about $8,655, and a year of tuition at a public two‐year college costs about $1,359. If you did not go to college, you might avoid mountains of school‐related debt. In fact, each year, about 600,000 students decide to drop out of school. Many of them never return. Suppose that you are working two jobs and going to college, and that you are not making ends meet. Your grades are suffering due to your lack of available study time. You feel depressed. Should you drop out of school?

1. YES: You can always go back to school. If your grades are bad and you are depressed, what good is school doing you anyway?

2. NO: Once you drop out, it is very hard to get enough momentum to go back. Dropping out will dramatically reduce your long‐term opportunities. It is better to stay in school, even if you take only one class per semester. While you cannot go back and redo your initial decision, you can look at some facts to evaluate the wisdom of your decision.

Instructions

Write a response indicating your position regarding this situation. Provide support for your view.

1  Although income taxes are sometimes important in incremental analysis, they are ignored in the chapter for simplicity's sake.