Accounting
Case
Happy Traveller Ltd. is a manufacturing company which is in the process of determining the product costs using traditional costing system as well as ABC system. Sufficient cost data information is provided in the case so that you are able to derive the product costs of its two main types of upscale luggage. The requirements listed at the end of the case are the main points that your report must cover.
Happy Traveller Ltd has historically had a simple costing system that allocates indirect costs using a single indirect-cost rate. The Company produces mainly two types of luggage, namely Simple luggage and Complex luggage, and undisclosed amount of other types of luggage. The annual overhead costs for the Happy Traveller Ltd, which involves three production centres (two machine centres and one assembly centre) and two service centres (materials procurement and general factory support), are as follows:
|
Indirect wages and supervision: |
|
Subtotal |
|
Machine Centre A |
$1,200,000 |
|
|
Machine Centre B |
$1,000,000 |
|
|
Assembly Centre |
$1,600,000 |
|
|
Materials procurement |
$2,100,000 |
|
|
General factory support |
$1,880,000 |
$7,780,000 |
|
Indirect materials: |
|
|
|
Machine Centre A |
$500,000 |
|
|
Machine Centre B |
$650,000 |
|
|
Assembly Centre |
$150,000 |
|
|
Materials procurement |
$0 |
|
|
General factory support |
$20,000 |
$1,320,000 |
|
Lighting and heating |
$550,000 |
|
|
Property taxes |
$850,000 |
|
|
Insurance of machinery |
$250,000 |
|
|
Depreciation of machinery |
$1,600,000 |
|
|
Insurance of buildings |
$300,000 |
|
|
Salaries of works management |
$1,100,000 |
$4,650,000 |
|
Total |
|
$13,750,000 |
The following cost information is also available:
|
|
Book value of |
Area |
Number of |
Direct |
Machine |
|
|
machinery |
occupied |
employees |
labour |
hours |
|
|
|
(m2) |
|
hours |
|
|
Machine Centre A |
$8,000,000 |
9,000 |
340 |
900,000 |
2,000,000 |
|
Machine Centre B |
$5,500,000 |
8,000 |
210 |
1,000,000 |
1,200,000 |
|
Assembly Centre |
$800,000 |
12,000 |
350 |
2,000,000 |
|
|
Stores |
$400,000 |
15,000 |
100 |
|
|
|
Maintenance |
$500,000 |
8,000 |
100 |
|
|
|
Total |
$15,200,000 |
52,000 |
1,100 |
|
|
Rodney Laing, the management accountant of Happy Traveller Ltd, has revealed that the expenses of lighting and heating, insurance of buildings and property taxes are likely to be driven by area occupied; employee-related expenditure (salaries of works management) is likely driven by number of employees, and depreciation and insurance of machinery are likely to be allocated based on book value (BV) of the machinery.
Besides, Rodney assumes that the overhead rates for machine production centres should be based on machine hour rate and assembly centre should be based on direct labour hour rate.
Details of total materials issues (direct and indirect materials) to the production centres are as follows:
|
Machine Centre A |
$4,000,000 |
|
Machine Centre B |
$3,000,000 |
|
Assembly Centre |
$1,000,000 |
|
Total |
$8,000,000 |
The expenses in the service centres are to be allocated to production centres based on value of materials issued for ‘materials procurement’ and direct labour hours for ‘general factory support’.
Happy Traveller Ltd has recently experienced with lower profits and ‘complex’ luggage type product seemed to have much lower profit margin than the ‘simple’ luggage type. Rodney has learned about the Activity Based Costing (ABC) systems and found that the three production centres established for the traditional costing system can also be assumed to be the activity cost centres with the ABC system. However, the materials procurement cost centre, the following activity centres’ data have been established:
|
Activity |
Amount |
Activity cost driver |
Quantity of activity |
|
|
|
|
driver |
|
Purchasing materials |
$1,095,628 |
Number of purchase orders |
9,600 purchase orders |
|
Receiving materials |
$540,123 |
Number of material receipts |
5,000 receipts |
|
Disburse materials |
$1,103,318 |
Number of production runs |
2,000 production runs |
|
|
$2,736,069 |
|
|
The general factory support has the following three activity cost centres’ data:
|
Activity |
Amount |
Activity cost driver |
Quantity of activity driver |
|
Production scheduling |
$1,277,317 |
Number of production |
2,000 production runs |
|
|
|
runs |
|
|
Set up machines |
$620,300 |
Number of set-up |
12,000 set-up hours |
|
|
|
hours |
|
|
Quality inspection |
$424,777 |
Number of first item |
1,000 inspections |
|
|
|
inspections |
|
|
|
$2,322,394 |
|
|
|
|
|
The Simple luggage has direct costs of $80 and is manufactured in batches of 100 units. Each unit of Simple luggage requires 4 hours in Machine Centre A, 10 hours in Machine Centre B and 10 hours in the Assembly Centre. The Complex luggage has direct costs of $200 and is manufactured in batches of 200 units. Each unit of Complex luggage requires 10 hours in Machine Centre A, 20 hours in Machine Centre B and 20 hours in the Assembly Centre.
There will be one order, one material receipt and one inspection per batch of luggage (all types) produced. The set-up time for one batch of Simple luggage is 50 set-up hours and the set-up time for one batch of Complex luggage is 10 set-up hours. Besides, a batch of 100 units of Simple luggage requires five production runs, while a batch of 200 units of Complex luggage requires only one production run.
Required:
1) Perform overhead analysis systematically firstly based on traditional costing system. The overhead analysis under traditional costing system involves two-stage allocation process by assigning all manufacturing overheads to production and service cost centres, and followed by reallocating the costs assigned to service cost centres to production cost centres. Provide the calculations of the manufacturing costs assigned to the two products (Simple luggage and Complex luggage).
2) Perform again the overhead analysis using Activity-based costing (ABC) system. The overhead analysis under ABC system involves assigning costs to activity cost centres. Provide the calculations of the manufacturing costs assigned to the two products (Simple luggage and Complex luggage) based on ABC system.
3) Compare the product costs calculated under the traditional costing system and ABC system and explain the rationale behind the differences in product costs calculated under the two costing systems.
4) Analyse the cost versus benefit considerations in adopting ABC system in Happy Traveller Ltd.
5) Explain in details in what ways the ABC cost management can be applied in Happy Traveller Ltd besides assigning costs to its products.
report:
There are four sections
Introduction
Explain the purpose of this report
The significance of traditional costing systems and activity based costing Cite references to support your discussion in the section
Discussion
For Happy Traveller Ltd case, show the workings of the above requirements 1) to 3)
|
Requirement |
1) traditional costing system |
20% |
|
Requirement |
2) ABC |
30% |
|
Requirement |
3) compare traditional costing system and ABC |
10% |
|
|
|
Conclusion
For Happy Traveller Ltd case, give answers for the above requirements 4) to 5)
|
Requirement |
4) |
Analysis the cost and benefit |
10% |
|
Requirement |
5) |
Apply ABC to the company |
5% |
References
Langfield-Smith K, Smith D, Andon P, Hilton RW & Thorne H 2017, Pack Management Accounting: Information for creating and managing Value + Connect Online,8th edn, McGraw-Hill Education, Sydney. ISBN 9781760420406.
Cite references in Harvard referencing style.