Project report
bbbb 2/Reverse Engineering Project Write Up.docx
Reverse Engineering Project
Steinberg UR28M USB Audio Interface
Matt Kinsella
And
Table of Contents
Section 1: Executive Summary
Introduction
Activities / Results
Conclusion
Section 2: Project Definition
Intro
Project Scope
Requirements
Deliverables
Section3: Implementation Plan
Narrative of Work Details
-WBS Chart
-PERT Chart
Gantt Chart
Section 4: Functional Analysis
The UR28M USB Audio Interface
Purpose and How It Works
Specifications
Section 5: Deconstruction Phase
Block Diagram
BOM
Section 6: Improvements and Enhancements
Details of Proposed Improvements
Impact to functionality/cost
Updated BOM
Section 7: Results Expected
Project Definition:
Steinberg UR28M
Reverse Engineering
Overview
Project Background and Description
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For this project, my partner and I will be following the signal flow of one of the microphone preamps that is currently non-functional on a USB Audio interface in reverse to determine where the signal path ends and begins. The interface is one that I have owned for several years, and the preamp randomly failed a few months ago. The ultimate goal we have is to follow the signal path and determine what is causing our preamp to fail and where along the signal path it is occurring.
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Project Scope
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In order to successfully follow the signal path to the preamp, we will first have to fully disassemble the outer case of the interface to allow us to access the internal PCBs. After this, we will have to follow the circuit traces connected to the preamp in question, and measure voltage and current values at various points along the trace trying to find any inconsistencies. Ultimately once an inconsistency is found we will have to remove the components directly connected to that point/s and replace them and repeat this process as needed until the signal is successfully outputted from the interface. |
High-Level Requirements
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Access to a soldering iron, digital multimeter (DMM), replacement components, and possibly an oscilloscope and signal generator. |
Deliverables
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The only company that may technically be affected by this project is Steinberg Audio who made the actual interface itself. Since we are trying to repair this preamp on our own the company is losing a small amount of money that they would be earning for doing the repair themselves. Also, it is possible that we won’t be able to find the exact replacement parts we need and will end up either slightly degrade or improve the quality of the circuitry and components which could affect the company in the long run if I ever decide to resell this interface at some point. |
Implementation Plan
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So as briefly explained above my partner and I plan to disassemble the audio interface and then work backward through the signal path looking for any inconsistencies using our DMM. Once these have been found we will remove any components directly connected to points where inconsistencies were found using our soldering iron. We will also need to find and/or purchase any necessary replacement components. It may also be necessary to run a sine wave into the preamp and monitor the output until we get the desired results. This process may need to be repeated multiple times until the signal input and output are being transmitted properly. |
High-Level Timeline/Schedule
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Given that the semester is over in approximately 3 weeks from now, my partner and I will have to have at least 90% of the project done within the next 2 weeks, allowing the final week to be used for any last-minute modifications or fixes that may be necessary. This week we plan to measure voltage and current values at various points along the signal path looking for inconsistencies, and then remove the affected components as well as find and/or purchase any replacement components. The following week we will install our replacement components, reassemble the interface, and test the input again. If the issue still isn’t resolved, we will once again disassemble the interface and retest our affected points to determine where a problem still occurs and repeat as necessary until hopefully the preamp input functions properly. |
Implementation Plan
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WBS to PERT to Gantt
Matt Kinsella and Yousef Alabdulqader
WBS
Current Condition
Interface is used to convert an analog audio signal that is input into the preamps, into a digital signal that is sent over the USB data cable into your Digital Audio Work Station (DAW)
24-bit/96 kHz USB 2.0 audio interface
4 analog inputs and 6 analog outputs
2 D-Pre Class A mic preamps
6x1/4 “ outputs
1/8” aux input
2 separate headphone busses/ outputs
Intellectual Property- No conflict because all we are doing is repairing the broken mic preamp in order to prevent this issue or similar issues occurring again in the future.
Disassembly
Many Resistors, Capacitors, Diodes, Chips, LEDs, Trim Pots, Buttons, and the actual Input and Output Jacks.
http://download.steinberg.net/downloads_hardware/UR28M/UR28M_documentation/UR28M_OperationManual_en.pdf
Pg 38-39
Safety-
Make sure power is disconnected. Be careful not to break or damage components during disassembly.
Future State
Overall device will become fully functional, and the life span of the device will be increased.
BOM-
The bill of materials will consist of components that we find to be necessary once we determine the actual source of the issue.
Impact-
Average lifespan of the device is improved, and the user will finally be able to operate the different parameters of the interface properly and effectively.
Reverse Engineering/Repair of Audio Interface
Network Diagram (PERT)
Start
Disassemble the interface by removing all screws holding actual interface case together, and screws/knobs in order to remove the faceplate too.
Follow the signal path of the broken Mic Preamp/ Input.
Connect the interface to power supply, and test voltages and currents at all logical points along the signal path using a DMM looking for any inconsistency.
Once Inconsistency is found, this is likely where the main issue is, that is preventing signal from being output.
De-solder the components that have direct connection the test points that appeared inconsistent.
Find in lab and/or purchase new components to solder back into the PCB.
Re- Test the points that showed inconsistency and determine if each inconsistency is still present or not.
If inconsistencies and issues still occur repeat steps as necessary.
The Gantt
First week
- Disassemble interface
-Measure V and I at various test points along signal path
-Remove components were inconsistencies are found
--Find and/or purchase replacement components
Second Week
-Solder replacement parts onto PCBs
-Retest signal flow and apply sine wave to preamp and monitor output
-Determine if signal is flowing correctly or not
Third Week
-If signal flow was still incorrect remeasure test points and find were problem is still occurring
-Continue troubleshooting any signal flow issues that we may be encountering
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Reverse Engineering usb audio interface ur28m
Matt Kinsella and Yousef Alabdulqader
project description
UR28M Interface is used to convert an analog audio signal that is input into the preamps, into a digital signal that is sent over the USB data cable into your Digital Audio Work Station (DAW).
The project goal is to repair the broken mic preamp in order to get a fully functional device and prevent this issue or similar issues occurring again in the future.
What's been done so far
| Item | Level | QTY | Part description | Manufacturing Method | Cost |
| 1 | 1 | 3 | The Cover | Stamping | $5.00 |
| 2 | 1 | 5 | Small Knobs | Assembly | $2.50 |
| 3 | 1 | 1 | Large Knob | Assembly | $1.00 |
| 4 | 1 | 4 | Small Star Screws | Assembly | $0.50 |
| 5 | 1 | 22 | Small Black Screws | Electronic | $4.00 |
| 6 | 1 | 1 | Medium Black Screw | Electronic | $0.05 |
| 7 | 1 | 1 | Large Black Screw | Assembly | $0.05 |
| 8 | 2 | 1 | PCB 1 | Electronic | $70 |
| 9 | 3 | 1 | PCB 2 | Electronic | $130 |
| 10 | 3 | 5 | Medium Silver Screw | Assembly | $0.25 |
| 11 | 4 | 1 | PCB 3 | Electronic | $100 |
| 12 | 4 | 8 | Medium Silver Screw | Assembly | $0.40 |
BOM UR28M
Gantt chart Updated
What Needs to be done Next
Testing / Troubleshooting
Run final tests on the interface