forecasting and inventory calculation

C97
4-ExerciseProblemsforChapter5.docx

Exercise Problems for Chapter 5

Numerical example on page 203

Period

1

2

3

4

5

6

7

8

9

10

11

12

Month

Jan

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

Demand

10

62

12

130

154

129

88

52

124

160

238

41

A = $54 r = $0.02/month v = $20/box

Decide on replenishment time and quantities for the above problem using the solution approaches listed below and calculate carrying and setup costs, as well as total cost for each approach.

a) 3-months’ demand replenishment

b) Fixed EOQ

c) Wagner-Whitin algorithm

d) Silver-Meal algorithm

e) Periodic order quantity

f) Lot-for-lot

g) Least unit cost

h) Part-period balancing

Toy Problem

Period

1

2

3

4

Demand

100

75

175

200

A = $50 v = $5 r = $0.01/month

Decide on replenishment time and quantities for the above problem using the solution approaches listed below and calculate carrying and setup costs, as well as total cost for each approach.

a) 3-months’ demand replenishment

b) Fixed EOQ

c) Wagner-Whitin algorithm

d) Silver-Meal algorithm

e) Periodic order quantity

f) Lot-for-lot

g) Least unit cost

h) Part-period balancing

Problem 5.2

The demand pattern for a type of filter is given below. These filters cost the company $4.75 each; ordering and carrying costs are $35 and $0.24/yr, respectively. Use the Silver-Meal heuristic to determine the sizes and timing of replenishment of stock.

Jan

Feb

Mar

Apr

May

Jun

July

Aug

Sep

Oct

Nov

Dec

18

31

23

95

29

37

50

39

30

88

22

36

Problem 5.10

Consider a company facing a demand pattern provided below. Each item costs $4.00. Ordering cost is $25 per order and carrying inventory costs the company $0.05/month. Using a 3-month decision rule total replenishment cost of the company is $256.

Jan

Feb

Mar

Apr

May

Jun

July

Aug

Sep

Oct

Nov

Dec

20

40

110

120

60

30

20

30

80

120

130

40

a) Construct a replenishment schedule and calculate the associated costs using the fixed EOQ method.

b) Repeat using Wagner-Whitin algorithm

c) Repeat using Silver-Meal heuristic

d) Repeat using LUC.

e) Repeat using PPB.

f) Repeat using POQ.